High speed bypass cable assembly
RE047342 ยท 2019-04-09
Assignee
Inventors
- Brian Keith LLOYD (Maumelle, AR, US)
- Christopher David Hirschy (Conway, AR, US)
- Munawar AHMAD (Maumelle, AR, US)
- Eran J. JONES (Conway, AR, US)
- Stephen W. Hamblin (Little Rock, AR, US)
- Darian Ross Schulz (Little Rock, AR, US)
- Todd David Ward (Maumelle, AR, US)
- Gregory B. WALZ (Maumelle, AR, US)
- Ebrahim Abunasrah (Little Rock, AR, US)
- Rehan Khan (Little Rock, AR, US)
Cpc classification
H01R13/6471
ELECTRICITY
H05K1/0243
ELECTRICITY
H05K3/222
ELECTRICITY
International classification
H01R13/58
ELECTRICITY
H01R13/6471
ELECTRICITY
Abstract
A cable bypass assembly is disclosed for use in providing a high speed transmission line for connecting a board mounted connector of an electronic device to a chip on the device board. The bypass cable assembly has a structure that permits it, where it is terminated to the board mounted connector and the chip member, or closely proximate thereto to replicate closely the geometry of the cable. The connector terminals are arranged in alignment with the cable signal conductors and shield extensions are provided so that shielding can be provided up to and over the termination between the cable signal conductors and the board connector terminal tails. Likewise, a similar termination structure is provided at the opposite end of the cable where a pair of terminals are supported by a second connector body and enclosed in a shield collar. The shield collar has an extension that engages the second end of the cable.
Claims
1. A cable bypass assembly, the cable bypass assembly comprising: a first connector, the first connector being configured for mounting to a circuit board, the first connector including a connector body, the connector body .Iadd.including a card slot and .Iaddend.supporting a plurality of conductive terminals .Iadd.that extend into the card slot.Iaddend., the conductive terminals including contact portions and tail portions, the contact portions being held within the .[.connector body.]. .Iadd.card slot .Iaddend.for contacting a mating blade of an opposing, mating connector, the tail portions extending .[.out from the connector body.]. .Iadd.rearward of the card slot.Iaddend.; an elongated cable, the elongated cable including: a pair of signal conductors, the signal conductors being disposed within an insulative body portion of the elongated cable, the signal conductors extending, in a spaced-apart relationship, lengthwise through a body portion of the elongated cable, a conductive shield, the conductive shield extending over an exterior of the elongated cable body portion, an insulative outer covering, the insulative outer covering extending over the conductive shield, and opposing first and second free ends, the first free end terminating directly to selected terminal tails of the first connector in a manner so that the signal conductors are in electrical communication with a pair of signal terminal tails; a shield extension member, the shield extension member being configured to engage a first length of the conductive shield exposed at the first free end and extending therefrom over the signal conductors attached to the pair of signal terminal tails, the shield extension member including at least two spaced apart mounting feet; and a second connector, the second connector including: an insulative body, the insulative body supporting at least a pair of conductive signal terminals in a spaced-apart relationship, each conductive signal terminal including contact and tail portions .Iadd.wherein the second free end is connected to the tail portions of the at least a pair of terminals in the insulative body.Iaddend., and a shielding collar, the shielding collar enclosing a body portion of the second connector, the shielding collar includes an extension portion, the extension portion engaging and receiving the conductive shield exposed at the second free end.Iadd.; wherein the cable bypass assembly is configured to support 10 GHz signaling.Iaddend..
2. The cable bypass assembly of claim 1, further including a second cable, the second cable including a pair of signal conductors, the second cable signal conductors disposed lengthwise therethrough in a spaced-apart relationship, the second cable signal conductors being attached to corresponding signal terminal tails of the first connector alongside the elongated cable.
3. The cable bypass assembly of claim 1, wherein the shield extension member further includes a cup portion, the cup portion being configured to receive the first free end therein.
4. The cable bypass assembly of claim 2, wherein the shield extension member further includes a pair of cup portions, each cup portion .[.receivings.]. .Iadd.receiving .Iaddend.ends of the two cables therein.
5. The cable bypass assembly of claim 4, wherein the shield extension member includes at least three mounting feet, two of the mounting feet being disposed on opposing side edges of the shield extension member and a third of the three mounting feet being disposed between the cup portions.
6. The cable bypass assembly of claim 5, wherein the mounting feet and the two cable signal conductors are aligned with each other.
7. The cable bypass assembly of claim 1, wherein the tail and contact portions extend uninterruptedly lengthwise in a general horizontal plane through the .[.first.]. connector body.
8. The cable bypass assembly of claim 1, wherein the elongated cable includes a preselected length of flexible circuitry.
9. .[.The cable bypass assembly of claim 1,.]. .Iadd.A cable bypass assembly, the cable bypass assembly comprising: a first connector, the first connector being configured for mounting to a circuit board, the first connector including a connector body, the connector body including a card slot and supporting a plurality of conductive terminals that extend into the card slot, the conductive terminals including contact portions and tail portions, the contact portions being held within the card slot for contacting a mating blade of an opposing, mating connector, the tail portions extending rearward of the card slot; an elongated cable, the elongated cable including: a pair of signal conductors, the signal conductors being disposed within an insulative body portion of the elongated cable, the signal conductors extending, in a spaced-apart relationship, lengthwise through a body portion of the elongated cable, a conductive shield, the conductive shield extending over an exterior of the elongated cable body portion, an insulative outer covering, the insulative outer covering extending over the conductive shield, and opposing first and second free ends, the first free end terminating directly to selected terminal tails of the first connector in a manner so that the signal conductors are in electrical communication with a pair of signal terminal tails; a shield extension member, the shield extension member being configured to engage a first length of the conductive shield exposed at the first free end and extending therefrom over the signal conductors attached to the pair of signal terminal tails, the shield extension member including at least two spaced apart mounting feet; and a second connector, the second connector including: an insulative body, the insulative body supporting at least a pair of conductive signal terminals in a spaced-apart relationship, each conductive signal terminal including contact and tail portions wherein the second free end is connected to the tail portions of the at least a pair of terminals in the insulative body, and a shielding collar, the shielding collar enclosing a body portion of the second connector, the shielding collar includes an extension portion, the extension portion engaging and receiving the conductive shield exposed at the second free end, .Iaddend.wherein the shielding collar further includes at least one through-hole terminal, the through-hole terminal extending from the shielding collar and engaging a through-hole of the circuit board.
10. The cable bypass assembly of claim 1, wherein the shielding collar further includes a cap portion, the cap portion having a cup portion formed therein, the cup portion being configured to receive an exposed second end of the cable therein and contact a length of exposed cable shielding.
11. .[.The cable bypass assembly of claim 1,.]. .Iadd.A cable bypass assembly, the cable bypass assembly comprising: a first connector, the first connector being configured for mounting to a circuit board, the first connector including a connector body, the connector body including a card slot and supporting a plurality of conductive terminals that extend into the card slot, the conductive terminals including contact portions and tail portions, the contact portions being held within the card slot for contacting a mating blade of an opposing, mating connector, the tail portions extending rearward of the card slot; an elongated cable, the elongated cable including: a pair of signal conductors, the signal conductors being disposed within an insulative body portion of the elongated cable, the signal conductors extending, in a spaced-apart relationship, lengthwise through a body portion of the elongated cable, a conductive shield, the conductive shield extending over an exterior of the elongated cable body portion, an insulative outer covering, the insulative outer covering extending over the conductive shield, and opposing first and second free ends, the first free end terminating directly to selected terminal tails of the first connector in a manner so that the signal conductors are in electrical communication with a pair of signal terminal tails; a shield extension member, the shield extension member being configured to engage a first length of the conductive shield exposed at the first free end and extending therefrom over the signal conductors attached to the pair of signal terminal tails, the shield extension member including at least two spaced apart mounting feet; and a second connector, the second connector including: an insulative body, the insulative body supporting at least a pair of conductive signal terminals in a spaced-apart relationship, each conductive signal terminal including contact and tail portions wherein the second free end is connected to the tail portions of the at least a pair of terminals in the insulative body, and a shielding collar, the shielding collar enclosing a body portion of the second connector, the shielding collar includes an extension portion, the extension portion engaging and receiving the conductive shield exposed at the second free end, .Iaddend.wherein the second connector is configured to connect directly to a chip member.
12. A cable bypass assembly with low loss performance at high data frequencies, the cable bypass assembly comprising: a first connector, the first connector being configured for mounting to a circuit board, the first connector including a connector body .Iadd.with a card slot.Iaddend., the connector body supporting a plurality of conductive terminals, the conductive terminals including contact portions and tail portions, the contact portions being held within the .[.connector body.]. .Iadd.card slot .Iaddend.for contacting a mating blade of an opposing, mating connector, the tail portions extending .[.out from.]. .Iadd.rearward of .Iaddend.the .[.connector body.]. .Iadd.card slot.Iaddend.; an elongated cable having, the elongated cable including: first and second opposing ends, a pair of signal conductors, the signal conductors being disposed within the elongated cable in a spaced-apart relationship and extending lengthwise through the elongated cable, and at least one conductive shield, each conductive shield extending lengthwise through the elongated cable and substantially enclosing the signal conductors, the signal conductors, at the first end, being terminated directly to selected terminal tails of the first connector in a manner so that the signal conductors are in electrical communication with a pair of signal terminal tails along a horizontal extent thereof; a shield, the shield extending over the signal conductors attached to the signal terminal tails, the shield including a pair of ground shields; and a second connector, the second connector including an insulative body, the insulative body supporting at least a pair of conductive signal terminals in a spaced-apart relationship, each conductive signal terminal including contact and tail portions, the .[.cable.]. signal conductors at the second end thereof being terminated to the contact portions, and the .[.cable.]. .Iadd.at least one .Iaddend.conductive shield being terminated to selected terminals of the second connector designated for ground purposes.Iadd.; wherein the cable bypass assembly is configured to support 10 GHz signaling.Iaddend..
13. The cable bypass assembly of claim 12, wherein the cable is an extent of flexible circuitry, the signal conductors including two signal conductors.
14. The cable bypass assembly of claim 13, wherein the ground shields are disposed on opposite sides of the signal conductors.
.Iadd.15. A cable bypass assembly, the cable bypass assembly comprising: a first connector, the first connector being configured for mounting to a circuit board, the first connector including a connector body with a card slot, the connector body supporting a plurality of conductive terminals, the conductive terminals including contact portions and tail portions, the contact portions extending in the card slot for contacting an opposing mating connector; an elongated cable, the elongated cable including: a pair of signal conductors, the signal conductors being disposed within an insulative body portion of the elongated cable, the signal conductors extending, in a spaced-apart relationship, lengthwise through a body portion of the elongated cable, a conductive shield, the conductive shield extending over an exterior of the elongated cable body portion, an insulative outer covering, the insulative outer covering extending over the conductive shield, and opposing first and second free ends, the first free end terminating directly to selected terminal tails of the first connector in a manner so that the signal conductors are in electrical communication with a pair of signal terminal tails; a shield extension member, the shield extension member being configured to engage a first length of the conductive shield exposed at the first free end and extending therefrom over the signal conductors attached to the pair of signal terminal tails, the shield extension member including at least two spaced apart mounting feet; and a second connector, the second connector including: an insulative body, the insulative body supporting at least a pair of conductive signal terminals in a spaced-apart relationship, each conductive signal terminal including contact and tail portions, and a shielding collar, the shielding collar enclosing a body portion of the second connector, the shielding collar includes an extension portion, the extension portion engaging and receiving the conductive shield exposed at the second free end, wherein the cable bypass assembly is configured to support 10 GHz signaling. .Iaddend.
.Iadd.16. The cable bypass assembly of claim 15, further including a second cable, the second cable including a pair of signal conductors, the second cable signal conductors disposed lengthwise therethrough in a spaced-apart relationship, the second cable signal conductors being attached to corresponding signal terminal tails of the first connector alongside the elongated cable. .Iaddend.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The organization and manner of the structure and operation of the Present Disclosure, together with further objects and advantages thereof, may best be understood by reference to the following Detailed Description, taken in connection with the accompanying Figures, wherein like reference numerals identify like elements, and in which:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(28) While the Present Disclosure may be susceptible to embodiment in different forms, there is shown in the Figures, and will be described herein in detail, specific embodiments, with the understanding that the disclosure is to be considered an exemplification of the principles of the Present Disclosure, and is not intended to limit the Present Disclosure to that as illustrated.
(29) In the embodiments illustrated in the Figures, representations of directions such as up, down, left, right, front and rear, used for explaining the structure and movement of the various elements of the Present Application, are not absolute, but relative. These representations are appropriate when the elements are in the position shown in the Figures. If the description of the position of the elements changes, however, these representations are to be changed accordingly.
(30) While the Present Disclosure may be susceptible to embodiment in different forms, there is shown in the Figures, and will be described herein in detail, specific embodiments, with the understanding that the disclosure is to be considered an exemplification of the principles of the Present Disclosure, and is not intended to limit the Present Disclosure to that as illustrated.
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(32) Referring more specifically to
(33) Preferably, chip member 12 may comprise a PHY Chip, or any other surface-mounted, physical layer device, known in the art, from which a high speed signal is generated, such as an ASIC and transmitted to a cable assembly. Chip member 12 is mounted to any currently-known printed circuit board, using preferably any of the various currently-known mounting means. Preferably, an FR-4 type printed circuit board is used, in an effort to take advantage of its low cost and wide usage. For purposes of the Present Disclosure, the generated high speed signal may be any type of signal, but typically a data signal, generally having a frequency of 5 GHz and above, and most preferably and is a data signal having a frequency of 10 GHz or more.
(34) Bypass cable member 18 is connected to chip member 12 by means of first connector member 16. First connector member 16 is capable of transmitting a signal greater than 10 GHz between chip member 12 and bypass cable member 18. The interface between first connector member 16 and chip member 18 may be by any known means, including, for example, a plug-receptacle connection, a friction-based connection or the like. It is preferred that the interface be removable. First connector member 16 is preferably capable of receiving the high speed signal generated by the chip member and transmitting it to the bypass cable member without need for a repeater or an amplifier, and without having to use the conductive properties of printed circuit board 14.
(35) Bypass cable member 18 comprises a flexible circuit member, such as a cable, extending from first connector member 16 to termination member 20. Preferably, bypass cable member 18 is capable of receiving and carrying signals above 10 GHz. Preferably, bypass cable member 18 includes one or more wire pairs that transmit differential signals at high speeds. Each such wire pair may have a ground, or drain, wire associated with it. Further, the pairs may be enclosed within bypass cable member 18 and within an associated cable shield. Like first connector member 16, bypass cable member 18 is preferably capable of receiving the high speed signal generated by first connector member 18 and transmitting it to termination member 20 without need for a repeater or an amplifier, and without having to use the conductive properties of printed circuit board 14.
(36) Termination member 20 is electrically connected to bypass cable member 18, and receives the signal from bypass cable member 18. Like all other elements in interconnection assembly 10, termination member 20 is capable of receiving signals greater than 10 GHz. Preferably, termination member 20 is located at or near the edge of printed circuit board 14. Termination member 20 may be mounted to the edge of printed circuit board 14. Alternatively, termination member 20 may be freestanding, and not connected to any aspect of assembly 10. Termination member 20 may receive bypass cable member 18 though any methods and means as currently described in the art.
(37) Second connector member 22 preferably provides one end of a male-female relationship with termination member 20 (with termination member 20 providing the second end). It is not imperative that second connector member 22 (or termination member 20) be specifically relegated to the male or female end, as the teachings of the Present Disclosure will nevertheless be realized.
(38) Second connector member 22 is preferably not disposed on any other aspect of interconnection assembly 10 of the Present Disclosure, i.e., second connector member 22 is not mounted on printed circuit board 14. Second connector member 22 receives the signal from termination member 20, and transmits the signal to its next or final destination.
(39) The discussion above focused on a single interconnection assembly. Nevertheless, a plurality of interconnection assemblies may be used on a single printed circuit board, each generally comprising the above-referenced elements. A plurality of assemblies is generally illustrated in
(40) Further, in another embodiment, a plurality of interconnection assemblies, used on a single printed circuit board, may be channeled to a single termination member 26 for transmission of signals beyond the printed circuit board. As illustrated in
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(44) A bypass cable assembly 105 is provided to connect together, the connector 112 and the chip member 104, in order to form a signal transmission line extending therebetween for transmitting signals at high speeds of approximately 5 GHz and greater and preferably of approximately 10 GHz and greater. The cable assembly 105 includes a preselected length of cable 107 that has at a first end 107a thereof, a first termination assembly and at a second and opposite end 107b thereof, a second termination assembly. As shown best in
(45) In order to avoid losses that normally occur in the use of signal transmission lines in the circuit board 101 using FR-4 as the board material, the cables 107 are used as the signal transmission lines. As noted above, the cables 107 are made in a manner that controls their size, thickness and the position and spacing of the signal conductors 144A, 144B so as to define a constant impedance profile throughout the lengths of the cables. Accordingly, twin-ax type of cable is desirable as well as flexible circuitry where positioning of the conductors and insulators may be controlled to a high degree of tolerance. Problems with impedance profiles typically occur at the termination points of cables where the geometry of the cable disrupted in order to effect a termination. One such solution to this problem is disclosed in U.S. Pat. No. 6,454,605, issued Sep. 24, 2002 and assigned to the assignee of the Present Disclosure and which is hereby incorporated by reference, in its entirety.
(46) The cable assemblies of the Present Disclosure are terminated at their opposite ends 107A, 107B in a manner that seeks to reduce the modification of the cable geometry in order to reduce the magnitude of the aforementioned discontinuities and to prevent to the extent possible excessive loss, noise and crosstalk. Returning to the drawings and in particular
(47) In this manner, a direct connection is effected between the cable first end 107A and the connector 112, in a manner such that the signal terminal tail portions 132a, 132b are aligned with the exposed leads of the cable conductors 144A, 144B so that the exposed leads may be placed on the flat surfaces which the terminal tail portions 132a, 132b preferably provide. The inner shielding 148 of each cable 107 is pulled back over the exposed end of the cable and a shield extension 146 is provided for engaging these cable ends. The extension 146 is shown as a dual extension that can accommodate two cables. The shield extension 146 has what may be considered a cup portion 145 that is formed in a configuration that is generally complementary to the exterior configuration of the cable 107, and it is provided with contact feet 146a-c for contacting the associated terminal tail portions 132c of ground terminals in the receptacle connector 112.
(48) The dual shield extension 146 shown in the drawings has two such cup portions 145 and three contact feet. Two contact feet 146a, 146b are formed along the outer edges of the cup portion 145, while the third contact foot 14c is formed between the cup portions 145. The contact surfaces 147 formed on the bottom of the contact feet are preferably aligned with each other along a common plane, shown as H in
(49) The shield extensions 146 provide as close as can be attained complete shielding at the direct termination to the board connector and they extend forwardly to completely cover the exposed ends of the cable signal conductors 144A, 144B as shown in
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(54) While a preferred embodiment of the Present Disclosure is shown and described, it is envisioned that those skilled in the art may devise various modifications without departing from the spirit and scope of the foregoing Description and the appended Claims.