Thermal Storage System for Buildings
20220390152 · 2022-12-08
Inventors
Cpc classification
F25B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/0017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28F9/0131
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0477
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2210/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Apparatus related to thermal storage and exchange systems for use in buildings to selectively cool and/or heat a heat storage medium and cause said medium to reversibly pass between a liquid phase and a solid phase without requiring a complete discharge of a thermal reservoir between phase changes. In one embodiment, a cube filled with water and a gas or liquid within the horizontal tubing is used to charge the system, thereby freezing the water. The vertical tubing is then used to recover the energy by melting the ice, which is used for air conditioning. In one embodiment, copper tubing and fins are used to efficiently charge and discharge the system.
Claims
1. An apparatus for causing a heat storage medium to pass between a liquid phase and a solid phase selectively and reversibly to charge or discharge a thermal reservoir, the heat storage medium defining the thermal reservoir, said apparatus capable of being supported by a support structure, said apparatus comprising a combination of: a housing defining an enclosure, said housing capable of being supported by the support structure, said housing capable of containing the heat storage medium within said enclosure; a plurality of charge manifolds and a plurality of recovery manifolds disposed within the housing; a first heat exchanger having plurality of first conduits, the first heat exchanger being at least partially disposed within the housing, at least partially submerged within the heat storage medium, and having a refrigerant therein, the first heat exchanger capable of selectively decreasing temperature of the refrigerant below temperature of the heat storage medium, thereby reducing temperature of the heat storage medium within the enclosure; and a second heat exchanger having plurality of second conduits, the second heat exchanger being at least partially disposed within the housing, at least partially submerged within the heat storage medium, and having a fluid therein, the second heat exchanger capable of selectively removing coolness from the heat storage medium within the enclosure; wherein each one of the plurality of first and second conduits have a first terminal end and a second terminal end, wherein the first terminal end of each one of the plurality of first conduits is connected to a first one of the plurality of charge manifolds, the first terminal end of each one of the plurality of second conduits is connected to a second one of the plurality of charge manifolds, the second terminal end of each one of the plurality of first conduits is connected to a first one of the plurality of recovery manifolds, and the second terminal end of each one of the plurality of second conduits is connected to a second one of the plurality of recovery manifolds; wherein each one of the plurality of first conduits is bent into a general serpentine configuration and includes a plurality of fins radiating outward, thereby improving the transfer of energy from the refrigerant inside the plurality of first conduits to the heat storage medium within the enclosure; and wherein each one of the plurality of first conduits are connected to at least the first one of the plurality of charge manifolds in an order that allows the heat storage medium to cool from the bottom of the housing upward.
2. The apparatus of claim 1, wherein each one of the plurality of fins are circular and extend substantially perpendicular from a corresponding one of the plurality of first conduits.
3. The apparatus of claim 1, wherein the plurality of fins extend at least a length of a corresponding one of the plurality of first conduits that is submerged within the heat storage medium.
4. The apparatus of claim 1, further comprising a support rail to provide spacing between the plurality of first conduits and the plurality of second conduits, the support rail being located on a bottom of the housing.
5. The apparatus of claim 1, further comprising corrugated panels positioned on opposite sides of the housing, allowing at least each one of the plurality of first and second conduits to be slid into a corresponding slot.
6. The apparatus of claim 1, wherein each one of the plurality of first conduits are connected to the first one of the plurality of charge manifolds in an order that further allows the heat storage medium to cool from the back of the housing forward.
7. The apparatus of claim 1, wherein each one of the plurality of second conduits are connected to at least the second one of the plurality of recovery manifolds in an order that allows coolness to be removed from the heat storage medium in a controlled uniform direction.
8. The apparatus of claim 1, wherein interconnections between the plurality of charge and-the recovery manifolds to first and second conduits are deployed using a plurality of fittings facilitating easy removal and replacement of an individual component.
9-10. (canceled)
11. The apparatus of claim 1, wherein the housing further comprises a lid removably secured thereto.
12. The apparatus of claim 1, wherein the first heat exchanger comprises means for decreasing temperature of said refrigerant below temperature of the heat storage medium.
13. The apparatus of claim 1, wherein said second heat exchanger comprises means for increasing temperature of the fluid above temperature of the heat storage medium.
14. The apparatus of claim 1, wherein said heat storage medium is water, brine solution, or glycol solution.
15. An apparatus for causing a heat storage medium to pass between a liquid phase and a solid phase selectively and reversibly to charge or discharge a thermal reservoir, the heat storage medium defining the thermal reservoir, said apparatus comprising: a housing defining an enclosure, said housing containing the heat storage medium; plurality of charge manifolds and a plurality of recovery manifolds disposed within the housing; a first heat exchanger having a plurality of first conduits, the first heat exchanger being at least partially disposed within the housing, at least partially submerged within the heat storage medium, and having a refrigerant therein, the first heat exchanger capable of selectively decreasing temperature of the refrigerant below temperature of the heat storage medium, thereby reducing temperature of the heat storage medium within the enclosure; and a second heat exchanger having a plurality of second conduits, the second heat exchanger being at least partially disposed within the housing, at least partially submerged within the heat storage medium, and having a fluid therein, the second heat exchanger capable of selectively removing coolness from the heat storage medium within the enclosure; wherein each one of the plurality of first conduits have a first terminal end connected to a first one of the plurality of charge manifolds and a second terminal end connected to a first one of the plurality of recovery manifolds, and each one of the plurality of second conduits have a first terminal end connected to a second one of the plurality of charge manifolds a second terminal end connected to a second one of the plurality of recovery manifolds; and wherein each one of the plurality of first and second conduits is bent into a general serpentine configuration and includes a plurality of fins radiating outward, thereby improving the transfer of energy to and from the heat storage medium; and wherein the plurality of first conduits are connected to at least the first one of the plurality of charge manifolds in an order that allows the heat storage medium to cool from the bottom of the housing upward.
16. The apparatus of claim 15, further comprising a support rail on the bottom of the housing to provide spacing between the plurality of first and second conduits.
17. The apparatus of claim 15, further comprising corrugated panels positioned on opposite sides of the housing, allowing each one of the plurality of first and second conduits to be slid into a corresponding slot.
18. The apparatus of claim 16, further comprising corrugated panels positioned on opposite sides of the housing, allowing each one of the plurality of first and second conduits to be slid into a corresponding slot.
19. The apparatus of claim 15, wherein the plurality of first conduits are connected to at least the first one of the plurality of charge manifolds in an order that, further allows the heat storage medium to cool from the back of the housing forward.
20. The apparatus of claim 15, wherein the plurality of second conduits are connected to at least the second one of the plurality of recovery manifolds in an order that allows coolness to be removed from the heat storage medium from the right of the housing to the left.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0045] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The description used herein is intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the description or explanation should not be construed as limiting the scope of the embodiments herein.
[0046] Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not limited to the embodiments shown but is to be accorded the widest scope consistent with the claims.
[0047] Exemplary embodiments are described with reference to the accompanying drawings. Wherever convenient, the same reference numbers are used throughout the drawings to refer to the same or like parts. While examples and features of disclosed principles are described herein, modifications, adaptations, and other implementations are possible without departing from the spirit and scope of the disclosed embodiments.
[0048] Referring to the drawings, wherein like numerals indicate like parts, to achieve the aforementioned general and specific objectives, the present invention generally comprises an apparatus 20 having: (a) a housing 22, (b) a first heat exchanger 24, and (c) a second heat exchanger 26. To better understand the function and interrelationship of these components, however, we will first discuss the environment into which such components will be placed.
[0049] The present invention generally includes various embodiments of a thermal storage and exchange system that can be used to cool temperatures within residential and/or commercial buildings. Of course, this invention could be built on a smaller scale to accommodate thermal needs of a lesser magnitude or smaller demand than that which is typically associated with a building.
[0050] More particularly, the present invention may be used selectively to cool and/or draw coolness from a thermal reservoir 28. The thermal reservoir 28 may comprise a large volume of heat storage medium 30 that is stored within the housing 22.
[0051] As best seen in
[0052] The housing 22 may take any desirable size, shape, and configuration. For example, in the preferred embodiment of the invention, the housing 22 is manufactured from rotationally moulded double-walled plastics filled and cross-linked with high density structural urethane insulation to form a large container, tank, vessel, tub, tray, or box having a first side 36, a second side 38, a third side 40, a fourth side 42, an integral floor 44 or base, and an opening 46 at the top of the housing 22. Of course, the housing 22 may be manufactured from other materials. For example, the housing 22 may be manufactured from concrete, metal, wood, plastic, compacted soil, composite materials, and the like.
[0053] As with conventional heat storage systems, the housing 22 is either supported by or is secured to a support structure 48. The support structure 48 may comprise the building itself. For example, the housing 22 may be placed upon a roof of the building or upon a floor especially dedicated to support mechanical hardware and equipment for the building. Alternatively, the housing 22 may be supported by or be secured to an independent support structure 48 that is positioned remotely from the building.
[0054] Since the present invention is so dramatically effective and efficient during operation, the invention can use a housing 22 that is much smaller in size than what would otherwise be required if a more conventional heat storage system were used. Consequently, the housing 22 of the present invention may be much more compact and may be used in areas of extremely limited access.
[0055] The floor 44 and sidewalls 36, 38, 40, and 42 of the housing 22 form and define an interior enclosure 50, compartment, or chamber that is capable of housing and containing the heat storage medium 30 therein. In essence, the housing 22 defines (in a preferred embodiment) an ice building storage tank, wherein the heat storage medium 30 or water may be contained, frozen and thawed.
[0056] The housing 22 may also be provided with a liner 52. The liner 52 is preferably positioned within the enclosure 50 between the interior sidewalls 36, 38, 40, and 42 of the housing 22 and the heat storage medium 30. It is intended that the liner 52 be capable of at least partially enveloping the heat storage medium 30. For example, the liner 52 may comprise sheets of flexible, impermeable, plastic or rubber that physically insulate the heat storage medium 30 from the interior sidewalls 36, 38, 40, and 42 of the housing 22. The liner 52 may also thermally insulate the heat storage medium 30 from the housing 22 and surrounding atmosphere 54.
[0057] If desired, the housing 22 may also be provided with additional thermal insulation 56. For example, the additional thermal insulation 56 may be necessary to adequately insulate the housing 22 if the housing 22 is manufactured from metal or plastic. The thermal insulation 56 may be placed either against the interior and/or exterior sidewalls 36, 38, 40, and 42, and/or the floor 44 of the housing 22.
[0058] The large opening 46 positioned at the top of the housing 22 permits the placement of the first heat exchanger 24 and second heat exchanger 26 into the enclosure 50. Furthermore, the large opening 46 permits servicing and maintenance of the apparatus 20.
[0059] In the preferred embodiment of the invention, as shown in
[0060] It is the intention of the inventor that only an appropriate amount of heat storage medium 30 be placed within the enclosure 50. For example, the heat storage medium 30 is poured into the enclosure 50 only after the first heat exchanger 24 and the second heat exchanger 26 have already been placed in position within the enclosure 50. A sufficient amount or volume of heat storage medium 30 is poured into the enclosure 50 until a substantial portion of the first heat exchanger 24 and the second heat exchanger 26 are immersed therein. However, an adequate expansion area above an upper surface 64 of the heat storage medium 30 should be maintained. The expansion area basically defines a freeboard 66 between the upper surface 64 of the heat storage medium 30 and an upper edge or rim 68 of the sidewalls 36, 38, 40, and 42. This feature is discussed in greater detail below.
[0061] If needed or desired, the housing 22 and/or lid 58 may be provided with an overflow conduit 70, tube, side vent, or spillway through which excess liquid heat storage medium 30 may be expelled. Overflow conduit 70 is shown in
[0062] Holes 72 may be provided within the housing 22 and/or lid 58 to permit the passage of piping 74 and 76 therethrough. Thus, the holes 72 permit the ingress and egress of a refrigerant 78 (or any chilled fluid or gas) and other fluid and/or gas 80, contained within the piping 74 and 76, respectively, to pass into and out of the enclosure 50.
[0063] Refrigerant 78 may also be referred to as a first fluid or gas that is capable of being contained and transported within a first conduit 106. Fluid or gas 80 may also be referred to as a second fluid or gas that is capable of being contained and transported within a second conduit 114. If desired, flashing (not shown) may be placed about the piping 74 and/or 76 at each hole 72 to prevent contaminants from entering into the enclosure 50.
[0064] As referenced above, the lid 58 may also be provided with a hinge (not shown) to enable the easy raising and lowering of the lid 58 into place atop the housing 22 sidewalls 36, 38, 40, and 42. As shown in
[0065] In certain embodiments, feet 88 may be formed integrally within the floor 44 and/or sidewalls 36, 38, 40, and 42 of the housing 22. The feet 88, or alternatively the housing 22, may be provided with one or more support legs (not shown).
[0066] The primary function of the first heat exchanger 24 and the second heat exchanger 26 is to selectively and reversibly charge and/or discharge the thermal reservoir 28. More particularly, the primary function of the first heat exchanger 24 is to selectively charge the thermal reservoir 28. The primary function of the second heat exchanger 26 is to selectively discharge the thermal reservoir 28. Those skilled in the art will understand that the opposite may also be true.
[0067] The combination of the first heat exchanger 24 and the second heat exchanger 26 can generally be described as comprising one or more curtains or panels that are positioned within the enclosure 50 and are at least partially submerged within the heat storage medium 30. Since both the first heat exchanger 24 and the second heat exchanger 26 are positioned upon the curtain or panel, such a combination shall be referred to as a heat exchanger curtain 90. As discussed in greater detail below, each “curtain” comprises a serpentine shaped tubing or conduit.
[0068] It is the general intention of the inventor that a plurality of interconnected heat exchanger curtains 90 be used within the enclosure 50 and apparatus 20. However, there may be a situation wherein only a single heat exchanger curtain 90 is needed. Each heat exchanger curtain 90 may be so sized and configured that under predetermined conditions each such curtain 90 will have a predictable capacity to charge and/or discharge the surrounding heat storage medium 30. Consequently, a calculation can be made as to the number of heat exchanger curtains 90 that must be employed or operated to meet or exceed any particular air conditioning and/or refrigeration load or demand. If more cooling capacity is needed, then more heat exchanger curtains 90 may be used and/or employed.
[0069] Within one embodiment of the present invention, each heat exchanger curtain 90 functions as a separate cassette, magazine, or cartridge that can be added as needed to the apparatus 20. The engagement of additional heat exchanger curtains 90 may be accomplished by their physical attachment to the remaining apparatus 20, as would occur when an originally installed apparatus 20 is being altered or modified for greater cooling capacity.
[0070] Alternatively, a sufficient number of heat exchanger curtains 90 may be initially placed within the enclosure 50, and then a switching device or valve mechanism 92 may be used to engage or disengage the proper number of curtains 90 for the required task. In essence, each individual heat exchanger curtain 90 could function separately from the remaining heat exchanger curtains 90. Valve mechanism 92 is shown in
[0071] Within a further embodiment of the invention, all heat exchanger curtains 90 that are positioned within the enclosure 50 may be operatively connected to one another. Thus, when the apparatus 20 is operated, all heat exchanger curtains 90 are operated simultaneously, albeit, possibly at a lower rate of efficiency than of what they are capable.
[0072] When more than one heat exchanger curtains 90 are used, each individual curtain 90 is secured by the manifold and corrugated panels (discussed in greater detail below). Alternatively, they could be suspended from a support rack 94, brace, framework, or rig. It is the intention of the inventor that the heat exchanger curtains 90 be secured to the manifold, corrugated panels, and/or support rack (depending on the embodiment) so that each curtain 90 has a spaced orientation with or relationship to adjacent curtains 90, and that a space 96 or crevice be located between adjacent curtains 90.
[0073] In a first embodiment, simple to employ, but limited in functionality, the support rack 94 comprises a plurality of beams, joists, or girders that generally span across the width or length of the enclosure 50. For example, the beams of the support rack 94 may comprise a plurality of pipes 98 to which each heat exchanger curtain 90 is attached, and from which each heat exchanger curtain 90 is suspended. As can be easily seen within the figures, and particularly within
[0074] As best seen in
[0075] It should be appreciated that, in the foregoing embodiment, it is generally intended that the heat exchanger curtains 90 be literally suspended within the heat storage medium 30, so that they are spaced above and do not contact the floor of the enclosure 50. However, in preferred embodiments (discussed below), structures can also (or alternatively) be positioned above, below, within, and on the sides (e.g., manifold, corrugated panels, etc.) to control spacing between individual curtains or conduits.
[0076] Both the first heat exchanger 24 and the second heat exchanger 26 operate upon the principle of thermal equilibrium. In essence, the law of thermal equilibrium states that when two bodies having different temperatures are exposed to one another, the temperature of both bodies will change until a uniform temperature is attained between both bodies. In other words, the warmer body will become cooler and the cooler body will become warmer until an equilibrium or balance in temperature is reached.
[0077] In very general terms, the first heat exchanger 24 defines or is connected to a refrigeration system. The refrigeration system is used to remove heat from the heat storage medium 30, thereby freezing the medium 30. Once the heat storage medium 30 is frozen, the coolness stored therein can be used when a demand arises. Any appropriate means to reduce the temperature of the heat storage medium 30 may be utilized.
[0078] Again, in very general terms, the second heat exchanger 26 also defines or is connected to a refrigeration system, albeit a different refrigeration system component. However, this second refrigeration system component is used to remove heat from a particular application such as from the air located within a building, cold storage area, or the like. The means to accomplish this task is the thermal exposure of the second heat exchanger 26 to the frozen heat storage medium 30. In other words, thermal exposure of the fluid or gas 80, contained within the second heat exchanger 26, to the lower temperatures of the frozen heat storage medium 30 reduces the temperature of the fluid or gas 80.
[0079] Conversely, thermal exposure of the cooled heat storage medium 30 to the heated fluid or gas 80 causes the heat storage medium 30 to absorb heat therefrom, which further melts the medium 30 to a liquid state. However, the cooled fluid or gas 80 may be transported to a remote site to absorb heat from a desired application. Once the heat storage medium 30 reaches a predetermined state of discharge, the first heat exchanger 24 may be activated to recharge and reduce the temperature of the heat storage medium 30.
[0080] The particular design of the first heat exchanger 24 and the second heat exchanger 26, and their interrelationship with one another will now be discussed. Within a further embodiment of the invention, a primary element of the first heat exchanger 24 is a length of hollow tubing that forms and defines a generally continuous first conduit 106. The first conduit 106 should be capable of being at least partially positioned within the enclosure 50. More particularly, the first conduit 106 is capable of being at least partially submerged within the heat storage medium 30 contained within the enclosure 50.
[0081] The first heat exchanger 24 functions as means for decreasing the temperature of the heat storage medium 30. To accomplish this task, the refrigerant 78 or other chilled fluid is placed within and passed through the first conduit 106 of the first heat exchanger 24. Within this document, the term refrigerant is used to define both what would be considered a traditional refrigerant, such as ammonia or other chemical, and a chilled or cooled fluid, such as but not limited to chilled water, brine or glycol solution.
[0082] Any appropriate means for decreasing the temperature of the refrigerant 78 below the temperature of the surrounding fluid may be used. For example, within the preferred embodiment of the invention a chiller is used. Furthermore, any appropriate means may be used to transport the refrigerant 78 through the first conduit 106. Within the preferred embodiment of the invention, a pump is used for this purpose. The refrigerant 78 may simply comprise a chilled brine, refrigerant, glycol solution, or other fluid material that is chilled at a remote location and is transported into enclosure 50. Those skilled in the art will understand that in the present invention, which may or may not be used in conjunction with a separate evaporator, the cooled refrigerant is simply transported through the first heat exchanger 24 and first conduit 106.
[0083] As explained above, the first heat exchanger 24 may include any appropriate means for decreasing the temperature of the refrigerant 78 below the temperature of the heat storage medium 30 that surrounds the first conduit 106. Consequently, when activated, the first heat exchanger 24 is capable of selectively reducing the temperature of the heat storage medium 30 within the enclosure 50.
[0084] Within the preferred embodiment of the invention, the first conduit 106 is manufactured from a substance that can easily cool and freeze adjacent and surrounding heat storage medium 30, and yet withstand the nearly constant temperature and volume changes that occur within the frozen heat storage medium 30. For example, the first conduit 106 may be manufactured from rubber, plastic, ethylene-propylene-terpolymer (which is commercially known as EPDM), from radiant heat tubing, and/or from any other appropriate material. It should be appreciated, however, that in an alternate, preferred embodiment (discussed in greater detail below), the tubing is manufactured from cooper, with a plurality of fins for thermal transfer.
[0085] As best seen in
[0086] The particular placement of the first conduit 106 within the heat exchanger curtain 90 will be discussed following a description of the second heat exchanger 26. A primary element of the second heat exchanger 26 is a length of hollow tubing that forms and defines a generally continuous second conduit 114. The second conduit 114 should also be capable of being at least partially positioned within the enclosure 50. More particularly, the second conduit 114 is capable of being at least partially submerged within the heat storage medium 30 contained within the enclosure 50.
[0087] The second heat exchanger 26 functions as means for increasing the temperature of the heat storage medium 30, or in other words, for drawing coolness from the frozen or nearly frozen heat storage medium 30 for use within the building or another application. To accomplish this task, a fluid or gas 80 is placed within and passed through the second conduit 114. In essence, the second conduit 114 defines and functions as a radiator through which heated fluid or gas 80 may be passed.
[0088] If desired, the second heat exchanger 26 may include any appropriate means to increase the temperature of the fluid or gas 80 contained within the second conduit 114 to a temperature that is above the temperature of the heat storage medium 30 surrounding the second conduit 114. In practice, however, the fluid or gas 80 contained within the second conduit 114 becomes heated as a natural consequence of being circulated through an auxiliary or ancillary air conditioner system component or other application, whereupon the fluid or gas 80 absorbs heat at a remote location.
[0089] Consequently, when activated, the second heat exchanger 26 is capable of selectively removing coolness from the heat storage medium 30 contained within the enclosure 50 and reduce the temperature of the fluid or gas 80 that is contained within the second conduit 114. Any appropriate means may be used to transport the fluid or gas 80 through the second conduit 114. Within the preferred embodiment of the invention, a pump is used for this purpose.
[0090] It is preferred that the second conduit 114 be manufactured from a substance that can easily transfer and expend heat from the fluid or gas 80 contained therein to the adjacent and surrounding heat storage medium 30. For example, the second conduit 114 may be manufactured from metal, such as from brass, copper, and/or from any other appropriate material. The inventor prefers to use copper tubing for the second conduit 114. Fins may also be used (see discussion below).
[0091] In one embodiment of the present invention, the second conduit 114 is manufactured from a material having a coefficient of thermal conductivity of about 100 to 1000 BTU-FT/FT2-H-° F. Within the preferred embodiment of the invention, the second conduit 114 may be manufactured from copper tubing having a coefficient of thermal conductivity of about 232.0 BTU-FT/FT2-H-° F.
[0092] Since heated fluid and/or gas 80 may be continually passed through the second conduit 114, the heat storage medium 30 immediately contacting and surrounding the second conduit 114 would not become frozen. It should be remembered that cold refrigerant 78 is not passed through the second conduit 114. Consequently, the second conduit 114 is not exposed to significant volume changes that can occur within the frozen heat storage medium 30.
[0093] Instead, as the thickness of the frozen heat storage medium 30 surrounding the first conduit 106 grows and enlarges, the liquid heat storage medium 30 surrounding the second conduit 114 is simply pushed along a de facto liquid conduit 32′ that surrounds the length of the second conduit 114 and, therefore, does not exert any significant pressure or force upon the second conduit 114. In one embodiment, a conduit length of 22 to 24 inches is preferred. It should be appreciated however that other lengths are within the spirit and scope of the present invention.
[0094] In other words, if the block of ice is only partially melted and the cooling process begins again, new frozen ice is formed about the first conduit 106. Such newly frozen ice, however, expands and displaces much of the liquid water. In other words, the freezing water has a place to push unfrozen water back up to the surface. The liquid conduits 32′ surrounding the second conduit 114 allow the liquid water to be displaced therethrough, thereby relieving the entire system of undue pressures imparted by freezing, thawing, and refreezing ice.
[0095] Within the preferred embodiment of the invention, the second heat exchanger 26 is manufactured from metal tubing. Such metal tubing has an extremely high value of thermal conductivity. Consequently, the metal tubing can quickly transmit heat to the ice and liquid contained in the liquid conduit 32′. Convection currents that are generated within the liquid conduit 32′ that surround the metal tubing actually scrub the ice to melt it more rapidly. As a result, the entire ice storage system of the present invention can be rapidly discharged. In contrast, other systems require a substantial period of time to discharge the system or melt the ice and may require mechanical agitation.
[0096] Due to the high thermal conductivity of the metal tubing within the second heat exchanger 26, the block of ice can be more rapidly discharged or melted than was previously available in the industry. Such rapid discharge has an additional benefit in maintaining a lower or cooler temperature within the second heat exchanger 26 throughout the discharge procedure, for a longer period of time.
[0097] In the preferred embodiment of the invention, the second conduit 114 has a generally vertical orientation. Consequently, the liquid heat storage medium 30 may be pushed upwardly along a channel immediately exterior of the second conduit 114. Alternatively, if desired, the apparatus 20 of the invention may be configured so that at least a portion of the second conduit 114 has a generally horizontal orientation, whereupon the liquid heat storage medium 30 will be pushed along a channel immediately exterior of the second conduit 114 to the ends of the second conduit 114.
[0098] Even if the growth of ice or frozen heat storage medium 30 eventually contacts the second conduit 114, such ice or frozen heat storage medium 30 could be immediately melted by the thermal release of heat contained within the second conduit 114, if any. Consequently, it would be nearly impossible for an operator to damage the apparatus 20 since heated fluid and/or gas 80 are being passed through the second conduit 114.
[0099] Even if no heated fluid and/or gas 80 is passed through the second conduit 114 and the system is completely frozen solid, the apparatus 20 is not exposed to a danger of breakage, because the apparatus 20 is specifically designed to eliminate captured pockets of liquid heat storage medium 30. Instead, the liquid heat storage medium 30 is expelled primarily upwardly during the freezing process. In addition, and this is an extremely important and significant feature of the present invention, both the first heat exchanger 24 and the second heat exchanger 26 can be operated simultaneously. Thus, there is no need nor requirement that the thermal reservoir 28 be completely discharged prior to recharging the thermal reservoir 28.
[0100] As illustrated within the figures, the first conduit 106 preferably has a generally serpentine configuration with a plurality of spaced, generally parallel legs 116 (preferably 22-24 inches in length). As best seen in
[0101] With respect to the legs, to obtain the full benefit and effect of the refrigerant passing through the first conduit 106, the inventor prefers to arrange the various legs 116 of the first conduit 106 so that the average temperature between adjacent legs 116 are approximately equal. To accomplish this, the first conduit 106 can utilize multiple pairs of bent legs 116. Each pair of bent legs 116 has a first terminal end 120 and an adjacent second terminal end 122. Each first terminal end 120 of each pair of bent legs 116 comprised within the first conduit 106 is operably connected to an input pipe 124. Each second terminal end 122 of each pair of bent legs 116 comprised within the first conduit 106 is operably connected to an output pipe 126. The input pipe 124 and the output pipe 126 are preferably positioned adjacent or near to one another.
[0102] If more than one heat exchanger curtain 90 is used, then the first conduit 106 found within each exchanger curtain 90 is provided with its own input pipe 124 and output pipe 126. Each of the many input pipes 124 is then operably connected to a main input pipe 128 that enters into the enclosure 50. Similarly, each of the many output pipes 126 is operably connected to a main output pipe 130 that exits out of the enclosure 50.
[0103] Thus, a closed system is created, wherein refrigerant 78 is passed through the main input pipe 128 and is distributed through each of the various individual input pipes 124 associated with each heat exchanger curtain 90. The refrigerant 78 then passes from the individual input pipes 124 into a first leg 132 of the first conduit 106, around the bent end 118, and down a second leg 134 of the first conduit 106, whereupon the refrigerant 78 enters the individual output pipe 126 associated with its respective heat exchanger curtain 90. The refrigerant 78 is then collected from the various individual output pipes 126 of each heat exchanger curtain 90 and is passed into the main output pipe 130 to exit from the enclosure 50.
[0104] It is the general intention of the inventor that the flow of refrigerant 78 within any given leg 116, and more particularly within any first leg 132 and/or second leg 134 of the plurality of legs 116 found within the first conduit 106 of any given heat exchanger curtain 90, will have an opposite flow direction than the flow direction of the refrigerant 78 found within any immediately adjacent leg 116. This is the preferred embodiment of the invention. Of course, other configurations or flow patterns could be used. However, the inventor believes that use of such alternative configurations or flow patterns would render the invention less efficient.
[0105] By applying a pressure to the refrigerant 78, the refrigerant 78 can be forced to pass through each and every leg 116 of each first conduit 106 within the enclosure 50. In addition, such passage of the refrigerant 78 through each first conduit 106 will have a uniform and predictable effect on the surrounding heat storage medium 30.
[0106] In a similar manner, the second conduit 114 preferably has a generally serpentine configuration with a plurality of spaced, generally parallel legs 136. One or more ends 138 of the legs 136 of the second conduit 114 can be bent to form a generally U-shaped, V-shaped, Z-shaped, N-shaped, M-shaped, or W-shaped conduit.
[0107] As best seen within
[0108] To obtain the full benefit and effect of the fluid or gas 80 passing through the second conduit 114, the inventor prefers to arrange the various legs 136, and more particularly the first leg 142 and second leg 144 of the second conduit 114, so that the average temperature between adjacent legs 136 are approximately equal.
[0109] To accomplish this, the second conduit 114 also utilizes multiple pairs of bent legs 136. Each pair of bent legs 136 has a first end 148 and an adjacent second end 150. Each first end 148 of each pair of bent legs 136, comprised within the second conduit 114, is operably connected to a supply pipe 152. Each second end 150 of each pair of bent legs 136, comprised within the second conduit 114, is operably connected to a return pipe 154. The supply pipe 152 and the return pipe 154 are preferably positioned adjacent or near to one another. If more than one heat exchanger curtain 90 is used, then the second conduit 114 found within each exchanger curtain 90 is provided with its own supply pipe 152 and return pipe 154. Each of the many individual supply pipes 152 is then operably connected to a main supply pipe 156 that enters into the enclosure 50. Similarly, each of the many individual return pipes 154 is operably connected to a main return pipe 158 that exits out of the enclosure 50.
[0110] Thus, a closed system is created, wherein fluid and/or gas 80 is passed through the main supply pipe 156 and is distributed through each of the various individual supply pipes 152 associated with each heat exchanger curtain 90. The fluid and/or gas 80 then passes from the individual supply pipes 152 into the first leg 142 of the second conduit 114, around the bent end 138, and down the second leg 144 of the second conduit 114, whereupon the fluid and/or gas 80 enters the individual return pipe 154 associated with its respective heat exchanger curtain 90. The fluid and/or gas 80 is then collected from the various individual return pipes 154 of each heat exchanger curtain 90 and is passed into the main return pipe 158 to exit from the enclosure 50.
[0111] Again, it is the general intention of the inventor that the flow of fluid and/or gas 80 within any given leg 136, and more particularly within any first leg 142 and/or second leg 144 of the plurality of legs 136 found within a second conduit 116 of a single heat exchanger curtain 90, will have an opposite flow direction than the flow direction of the fluid and/or gas found within any immediately adjacent leg 136. Again, this is the preferred embodiment of the invention. Other configurations or flow patterns could be used. However, the inventor believes that use of such alternative configurations or flow patterns would render the invention less efficient.
[0112] By applying a pressure to the fluid and/or gas 80, the fluid and/or gas 80 can be forced to pass through each and every leg 136 of each second conduit 114 within the enclosure 50. In addition, such passage of the fluid and/or gas 80 through each second conduit 114 will have a uniform and predictable effect on the surrounding heat storage medium 30.
[0113] As can be seen in the various figures, a wide variety of differently configured heat exchanger curtains 90 can be created. The primary difference between the various illustrated embodiments of the invention is the manner within which the legs 116 of the first conduit 106 are oriented with respect to the legs 136 of the second conduit 114.
[0114] For example, as shown in
[0115] Since the first heat exchanger 24 is actually woven into and/or around the second heat exchanger 26, each heat exchanger 24 and 26 imparts structural integrity to the other heat exchanger. Alternatively, as shown in
[0116] In an even further embodiment of the invention, as shown in
[0117]
[0118]
[0119]
[0120]
[0121] Preferred embodiment of the present invention can best be seen in
[0122] As before, horizontal and vertical tubing are alternately placed, thereby providing for better heat transfer. The tubing (170,174) is preferably made of copper and includes a plurality of fins (see, e.g.,
[0123] As before, the tube (170,174) is bent to increase the length of the tubing in confined place. As best seen in
[0124] Each pair of bent tube has a first terminal end 168 and an adjacent second terminal end. Each first terminal end of each pair of bent tube is operably connected to an input charge manifold 166 (e.g.,
[0125] In another important embodiment, the present invention discloses that the housing 178 (cube (3D)) is charged from the bottom back to the upper front. And the order of discharging of the housing 178 (cube (3D)) is from upper front to the bottom back. The order of charging (bottom back to upper front) and discharging (rear left to front right) is deployed through the order in which the curtains (i.e., tubing or conduit) are connected to the manifolds. For example, to charge from the back forward, the curtain (or conduit) in the back should be connected to the first port on the charge manifold, the next (adjacent) curtain (or conduit) should be connected to the second port on the charge manifold, etc. The same is true for charging from the bottom upward, etc. It is through this order that results in the freezing of liquid from bottom back to upper front.
[0126] In one embodiment, water in a liquid phase (see, e.g., 2302 in
[0127] In an effort to ensure proper spacing between each curtain (or conduit), the system may further employ a continuous corrugated panel 180 (see, e.g., 180 in
[0128]
[0129]
[0130]
[0131] In prior embodiments, the interconnections between the manifolds and each tubing were fixed (e.g., were welded, etc.). However, in a preferred embodiment, the interconnections should be deployed using a plurality of fittings facilitating easy removal and replacement of an individual component in case of a mechanical failure of a component in the system.
[0132] In other embodiments, not only are the charging (e.g., horizontal) curtains and the recovery (e.g., vertical) curtains properly space (as discussed above), but the checker-like waterways created by alternating between charging and recovery curtains (see, e.g.,
[0133] In sum, it should also be noted that it is often difficult and expensive to use the previously known refrigeration systems that utilize frozen blocks of ice, within multiple storied buildings. The reason for such difficulty and expense is that external circulation systems must be used. Furthermore, such external circulation systems must have a high-pressure capacity to permit their use within multiple storied buildings. Consequently, such external circulation systems require the purchase, installation, and operation of expensive and cumbersome external heat exchangers, circulating pumps, and additional controls and valves in order to circulate the refrigerant or fluid within the external system. In contrast, the present invention does not necessarily require the use of an external circulation system. Although an external circulation system could be used, if desired, it is not required. Consequently, most if not all of such additional elements and equipment are not needed within the present invention.
[0134] Furthermore, within the previously known systems, plastic pipes are used to both charge or freeze the ice and to discharge or melt the ice. The maximum operating pressure for such plastic piped systems is only ninety pounds per square inch (90 psi). Such a low-pressure capacity necessitates the use of an external circulation system. In contrast the heat exchangers of the present invention are preferably manufactured from copper. Copper has an internal working pressure capacity of about 300 pounds per square inch (300 psi) or higher. Consequently, the present invention is able to maintain a high-pressure rate within the internal flow of the second heat exchanger 26. This feature enables the present invention to be used within multiple storied buildings and other applications wherein high working pressures are required. Furthermore, the present invention does not require the use of an external circulation system.
[0135] The present invention imparts advantages over the existing arts by providing a relatively inexpensive and economical thermal storage system. The present invention is relatively simple to construct, assemble, and also extremely simple to use and is relatively inexpensive to operate. Furthermore, the invention is efficient, effective, functional, reliable, reusable, compact, rugged, and durable. It is important to note that the present invention permits the near immediate transition between charging and/or discharging of the system, without requiring a complete discharge or charge of the thermal reservoir between phase changes. Consequently, the thermal reservoir may be partially discharged and then recharged without having to completely discharge the system before recharging can occur. Similarly, the thermal reservoir may be partially recharged and then discharged without having to completely recharge the system before discharging can occur. Therefore, the present invention eliminates potential damage to the thermal storage and exchange system that otherwise often occurs for failure to completely discharge the system before the system is recharged. In addition, there is no need to completely recharge the system before the system is discharged. This advantage is important to allow continued use of the system to meet variable load demands without having to previously recharge the entire system.
[0136] The means and construction disclosed herein are by way of example and comprise primarily the preferred and alternative forms of putting the invention into effect. Although the drawings depict the preferred and alternative embodiments of the invention, other embodiments are described within the preceding text. One skilled in the art will appreciate that the disclosed apparatus may have a wide variety of sizes, shapes, and configurations. Additionally, persons skilled in the art to which the invention pertains might consider the foregoing teachings in making various modifications, other embodiments, and alternative forms of the invention.
[0137] Therefore, the foregoing is considered illustrative of only the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention. It is, therefore, to be understood that the invention is not limited to the particular embodiments or specific features shown herein. To the contrary, the inventor claims the invention in all of its forms, including all modifications, equivalents, and alternative embodiments which fall within the legitimate and valid scope of the appended claims, appropriately interpreted under the Doctrine of Equivalents.