PRESSURE GENERATING DEVICE AND AIR FILTER HAVING A CORRELATED ARRANGEMENT OF MAGNETS
20190099579 ยท 2019-04-04
Inventors
- Christopher Randall BAKER (North Huntington, PA, US)
- Mark William Dimatteo (Irwin, PA, US)
- Ryan GRANT (Pittsburgh, PA, US)
Cpc classification
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
A61M16/00
HUMAN NECESSITIES
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61M16/08
HUMAN NECESSITIES
A61M16/00
HUMAN NECESSITIES
Abstract
An air filtration assembly includes a filter portion formed from a suitable filtration media and a mounting portion disposed adjacent the filter portion. The mounting portion includes a series of first magnetic field emission structures positioned therein or thereon.
Claims
1. An air filtration assembly comprising: a filter portion formed from a filtration media; and a mounting portion disposed adjacent the filter portion, the mounting portion having a series of first magnetic field emission structures positioned therein or thereon.
2. The air filtration assembly of claim 1, wherein the series of first magnetic field emission structures are in the form of a ferrous magnetic strip.
3. The air filtration assembly of claim 1, wherein the first magnetic field emission structures are coupled to the mounting portion via over-molding.
4. The air filtration assembly of claim 1, wherein the first magnetic field emission structures are coupled to the mounting portion via heat staking.
5. The air filtration assembly of claim 1, wherein the first magnetic field emission structures are coupled to the mounting portion via ultrasonic welding.
6. The air filtration assembly of claim 1, wherein the mounting portion is formed from a magnetic plastic which includes the first magnetic field emission structures.
7. The air filtration assembly of claim 1, wherein the mounting portion comprises a compliant seal structured and positioned to sealingly engage against another object.
8. The air filtration assembly of claim 1, wherein the mounting portion is formed generally as a frame positioned around the filter portion.
9. A pressure generating device for producing a flow of a gas, the pressure generating device comprising: a housing; an air compressor disposed in the housing for producing the flow of the gas; and an air inlet defined in the housing, the air inlet in communication with the air compressor and structured to allow the passage of air therethrough to the air compressor for creating the flow of the gas, wherein the housing comprises a series of second magnetic field emission structures positioned therein or thereon at or about the air inlet, the series of second magnetic field emission structures positioned and structured to interact with a corresponding first series of magnetic field emission structures associated with a filtration assembly which is disposable at the air inlet.
10. The pressure generating device of claim 9, wherein the series of second magnetic field emission structures are in the form of a ferrous magnetic strip.
11. A system for generating a flow of a gas, the system comprising: a pressure generating device comprising: a housing; an air compressor disposed in the housing for producing the flow of the gas; and an air inlet defined in the housing, the air inlet in communication with the air compressor and structured to allow the passage of air therethrough to the air compressor for creating the flow of the gas; and an air filtration assembly coupled to the housing at or about the air inlet, the air filtration assembly comprising: a filter portion formed from a filtration media; and a mounting portion disposed adjacent the filter portion, the mounting portion having a series of first magnetic field emission structures positioned therein or thereon, the first magnetic field structures oriented according to a code, wherein the housing comprises a series of second magnetic field emission structures positioned therein or thereon at or about the air inlet, the second magnetic field structures oriented according to a mirror image of the code, and wherein the filtration assembly is coupled to the housing by the magnetic attraction between the first magnetic field emission structures and the second magnetic field emission structures.
12. The system of claim 11, wherein the series of first magnetic field emission structures are in the form of a ferrous magnetic strip and the series of second magnetic field emission structures are in the form of another ferrous magnetic strip.
13. The system of claim 11, further comprising a compliant seal disposed between the mounting portion and the housing of the pressure generating device.
14. The system of claim 11, wherein the mounting portion of the filtration element comprises a compliant seal sealingly engaged against the housing of the pressure generating device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0032] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
[0033] As used herein, the singular form of a, an, and the include plural references unless the context clearly dictates otherwise. As used herein, the statement that two or more parts or components are coupled shall mean that the parts are joined or operate together either directly or indirectly, i.e., through one or more intermediate parts or components, so long as a link occurs. As used herein, directly coupled means that two elements are directly in contact with each other. As used herein, fixedly coupled or fixed means that two components are coupled so as to move as one while maintaining a constant orientation relative to each other.
[0034] As used herein, the word unitary means a component is created as a single piece or unit. That is, a component that includes pieces that are created separately and then coupled together as a unit is not a unitary component or body. As used herein, the statement that two or more parts or components engage one another shall mean that the parts exert a force against one another either directly or through one or more intermediate parts or components. As used herein, the term number shall mean one or an integer greater than one (i.e., a plurality).
[0035] Directional phrases used herein, such as, for example and without limitation, top, bottom, left, right, upper, lower, front, back, and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
[0036] Embodiments of the present invention are directed generally to filter arrangements which utilize correlated magnetics to promote sealing of the filter to related components. Such arrangements also provide for protection against counterfeit air filters. This significant improvement over the state-of-art is attributable, in part, to the use of an correlated magnetics.
[0037] Correlated magnetics was first fully described and enabled in U.S. patent application Ser. No. 12/123,718 filed on May 20, 2008 and entitled A Field Emission System and Method, the contents of which are hereby incorporated herein by reference. A second generation of a correlated magnetic technology is described and enabled in U.S. patent application Ser. No. 12/358,423 filed on Jan. 23, 2009 and entitled A Field Emission System and Method, the contents of which are hereby incorporated herein by reference. A third generation of a correlated magnetic technology is described and enabled in U.S. patent application Ser. No. 12/476,952 filed on Jun. 2, 2009 and entitled A Field Emission System and Method, the contents of which are hereby incorporated herein by reference. Another technology known as correlated inductance, which is related to correlated magnetics, has been described and enabled in U.S. patent application Ser. No. 12/322,561 filed on Feb. 4, 2009 and entitled A System and Method for Producing and Electric Pulse. A brief discussion about correlated magnetics is provided first before a detailed discussion is provided about the correlated magnetic mask of the present invention.
Correlated Magnetics Technology
[0038] This section is provided to introduce the reader to basic magnets and correlated magnetic technology. This section includes subsections relating to basic magnets and correlated magnets. It should be understood that this section is provided to assist the reader with understanding the present invention, and should not be used to limit the scope of the present invention.
A. Magnets
[0039] A magnet is a material or object that produces a magnetic field which is a vector field that has a direction and a magnitude (also called strength). Referring to
[0040] Referring to
B. Correlated Magnets
[0041] Correlated magnets can be created in a wide variety of ways depending on the particular application as described in the aforementioned U.S. patent application Ser. Nos. 12/123,718, 12/358,432, and 12/476,952 by using a unique combination of magnet arrays (referred to herein as magnetic field emission sources), correlation theory (commonly associated with probability theory and statistics) and coding theory (commonly associated with communication systems). A brief discussion is provided next to explain how these widely diverse technologies are used in a unique and novel way to create correlated magnets.
[0042] Basically, correlated magnets are made from a combination of magnetic (or electric) field emission sources which have been configured in accordance with a pre-selected code having desirable correlation properties. Thus, when a magnetic field emission structure is brought into alignment with a complementary, or mirror image, magnetic field emission structure the various magnetic field emission sources will all align causing a peak spatial attraction force to be produced, while the misalignment of the magnetic field emission structures cause the various magnetic field emission sources to substantially cancel each other out in a manner that is a function of the particular code used to design the two magnetic field emission structures. In contrast, when a magnetic field emission structure is brought into alignment with a duplicate magnetic field emission structure then the various magnetic field emission sources all align causing a peak spatial repelling force to be produced, while the misalignment of the magnetic field emission structures causes the various magnetic field emission sources to substantially cancel each other out in a manner that is a function of the particular code used to design the two magnetic field emission structures.
[0043] The aforementioned spatial forces (attraction, repelling) have a magnitude that is a function of the relative alignment of two magnetic field emission structures and their corresponding spatial force (or correlation) function, the spacing (or distance) between the two magnetic field emission structures, and the magnetic field strengths and polarities of the various sources making up the two magnetic field emission structures. The spatial force functions can be used to achieve precision alignment and precision positioning not possible with basic magnets. Moreover, the spatial force functions can enable the precise control of magnetic fields and associated spatial forces thereby enabling new forms of attachment devices for attaching objects with precise alignment and new systems and methods for controlling precision movement of objects. An additional unique characteristic associated with correlated magnets relates to the situation where the various magnetic field sources making-up two magnetic field emission structures can effectively cancel out each other when they are brought out of alignment which is described herein as a release force. This release force is a direct result of the particular correlation coding used to configure the magnetic field emission structures.
[0044] A person skilled in the art of coding theory will recognize that there are many different types of codes that have different correlation properties which have been used in communications for channelization purposes, energy spreading, modulation, and other purposes. Many of the basic characteristics of such codes make them applicable for use in producing the magnetic field emission structures described herein. For example, Barker codes are known for their autocorrelation properties and can be used to help configure correlated magnets. Although, a Barker code is used in an example below with respect to
[0045] Referring to
[0046] In
[0047] Referring to
[0048] In the above examples, the correlated magnets 304, 306, 402 and 406 overcome the normal magnet orientation behavior with the aid of a holding mechanism such as an adhesive, a screw, a bolt & nut, etc. In other cases, magnets of the same magnetic field emission structure could be sparsely separated from other magnets (e.g., in a sparse array) such that the magnetic forces of the individual magnets do not substantially interact, in which case the polarity of individual magnets can be varied in accordance with a code without requiring a holding mechanism to prevent magnetic forces from flipping a magnet. However, magnets are typically close enough to one another such that their magnetic forces would substantially interact to cause at least one of them to flip so that their moment vectors align but these magnets can be made to remain in a desired orientation by use of a holding mechanism such as an adhesive, a screw, a bolt & nut, etc. As such, correlated magnets often utilize some sort of holding mechanism to form different magnetic field emission structures which can be used in a wide-variety of applications like, for example, a turning mechanism, a tool insertion slot, alignment marks, a latch mechanism, a pivot mechanism, a swivel mechanism, a lever, a drill head assembly, a hole cutting tool assembly, a machine press tool, a gripping apparatus, a slip ring mechanism, and a structural assembly.
Correlated Filter Arrangement
[0049] An example airway pressure support system 1002 according to one particular, non-limiting exemplary embodiment of the present invention is shown in
[0050] A BiPAP device is a bi-level device in which the pressure provided to the patient varies with the patient's respiratory cycle, so that a higher pressure is delivered during inspiration than during expiration. An auto-titration pressure support system is a system in which the pressure varies with the condition of the patient, such as whether the patient is snoring or experiencing an apnea or hypopnea. For present purposes, pressure/flow generating device 1004 is also referred to as a gas flow generating device, because flow results when a pressure gradient is generated. The present invention contemplates that pressure/flow generating device 1004 is any conventional system for delivering a flow of gas to an airway of a patient or for elevating a pressure of gas at an airway of the patient, including the pressure support systems summarized above and non-invasive ventilation systems. Although described herein in example embodiments wherein a pressurized flow of gas is utilized, it is to be appreciated that embodiments of the invention as described herein could also be readily employed in other generally non-pressurized applications (e.g., without limitation, in high flow therapy applications).
[0051] In the exemplary embodiment, patient interface device 1008 includes a patient sealing assembly 1012, which in the illustrated embodiment is a full face mask. It is to be appreciated, however, that other types of patient sealing assemblies, such as, without limitation, a nasal/oral mask, a nasal cushion, or any other arrangements wherein rainout is a potential concern, which facilitate the delivery of the flow of breathing gas to the airway of a patient may be substituted for patient sealing assembly 1012 while remaining within the scope of the present invention. It is also to be appreciated that headgear 1010 is provided solely for exemplary purposes and that any suitable headgear arrangement may be employed without varying from the scope of the present invention.
[0052]
[0053] Mounting portion 1024 may include a compliant seal 1026 formed from a suitable compliant material (e.g., without limitation, Silicone, Flurosilicone, Fluro Elastomer, Natural Rubber Polyisoprene, Butyl, Ethlene Propylene, Nitrile) which is positioned and adapted to sealingly engage against another object, such as, for example, without limitation, a housing of a pressure generating device (e.g., without limitation, pressure generating device 1004 of
[0054] Mounting portion 1024 further includes a series of first magnetic field emission structures 1028 positioned therein or thereon which are structured to magnetically interact with a series of second magnetic field emission structures which has the same code as the first magnetic field emission structures but is a mirror image of the first magnetic field emission structures. In an example embodiment of the present invention, first magnetic field emission structures 1028 are in the form of a ferrous magnetic strip, however other forms may be employed without varying from the scope of the present invention. In example embodiments of the present invention, first magnetic field emission structures 1028 have been attached to mounting portion 1024 via one of: over-molding, heat staking and ultrasonic welding. However, it is to be appreciated that other suitable attachment methods and/or mechanisms may be employed without varying from the scope of the present invention. As another example, a magnetic plastic, may be utilized either in conjunction with another material, or solely as both mounting portion 1024 and first magnetic field emission structures 1028.
[0055] Referring now to
[0056] Continuing to refer to
[0057] Referring now to
[0058] From the foregoing, it is to be appreciated that embodiments of the present invention provide numerous benefits over conventional filter/pressure generating device arrangements. As one example, only air filtration elements with the properly programmed magnetic field emission structures will attach to the pressure generating device. Accordingly, counterfeit air filtration elements and/or other improper air filtration elements cannot be used on a device employing the present invention. As another example, the magnetic fields produced by the interacting magnetic field emission structures can readily be tuned to ensure a proper seal between the air filtration element and the pressure generating device. As yet a further example, embodiments of the present invention provide for control of the installation orientation of air filtration elements. Also, multiple air filtration elements can be used simultaneously.
[0059] Although the invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
[0060] In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word comprising or including does not exclude the presence of elements or steps other than those listed in a claim. In a device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The word a or an preceding an element does not exclude the presence of a plurality of such elements. In any device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain elements are recited in mutually different dependent claims does not indicate that these elements cannot be used in combination.