AIR POLLUTION CONTROL SYSTEM
20190099714 ยท 2019-04-04
Assignee
Inventors
- Tsuyoshi Miyachi (Tokyo, JP)
- Seiji Kagawa (Tokyo, JP)
- Naoyuki Kamiyama (Tokyo, JP)
- Tetsu Ushiku (Kanagawa, JP)
Cpc classification
Y02E20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F23J15/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/8631
PERFORMING OPERATIONS; TRANSPORTING
Y02A50/2351
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D53/76
PERFORMING OPERATIONS; TRANSPORTING
F23J15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2219/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/501
PERFORMING OPERATIONS; TRANSPORTING
F23J2900/15081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2217/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2211/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B03C3/017
PERFORMING OPERATIONS; TRANSPORTING
F23J2215/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23J15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air pollution control system includes adenitration device that removes nitrogen oxide in flue gas from a boiler; a heat transfer tube for recovering part of heat of the flue gas after denitration; a precipitator that removes soot and dust in the flue gas after heat recovery; a desulfurization device that removes sulfur oxide in the flue gas discharged from the precipitator; a heat transfer tube for heating the flue gas discharged from the desulfurization device; a circulation pump that circulates a heat medium between the heat transfer tubes; a heat medium heater provided to the circulation pipe to heat the heat medium; and a control device that controls the heat medium heater based on an ammonia concentration at an outlet of the denitration device. The control device causes the heat medium heater to heat the heat medium when the ammonia concentration is higher than a certain value.
Claims
1. An air pollution control system, comprising: a denitration device configured to remove nitrogen oxide in flue gas from a boiler; a heat recovery unit including a heat transfer tube for recovering part, of heat of the flue gas after denitration; a precipitator configured to remove soot and dust in the flue gas after heat recovery; a desulfurization device configured to remove sulfur oxide in the flue gas discharged from the precipitator; a reheater including a heat, transfer tube for heating the flue gas discharged from the desulfurization device; a heat medium circulation pipe including a heat medium circulation pump configured to circulate a heat, medium between the heat transfer tube of the heat recovery unit and the heat transfer tube of the reheater; a heat medium heater provided to the heat medium circulation pipe to heat the heat medium; a detection device configured to detect a state of ammonia at an outlet of the denitration device; and a control device configured to control the heat medium heater based on a value of an ammonia concentration detected by the detection device, wherein the control device is configured to cause the heat medium heater to heat the heat medium when the ammonia concentration is equal to or higher than a certain value.
2. The air pollution control system according to claim 1, wherein the detection device obtains an ammonia concentration in the flue gas at the outlet of the denitration device.
3. The air pollution control system according to claim 1, wherein the detection device obtains an input amount of ammonia to be supplied to the denitration device.
4. The air pollution control system according to claim 1, wherein the detection device detects a switching of a setting value for inputting ammonia into the flue gas.
5. The air pollution control system according to claim 1, further comprising a soot and dust removal device configured to remove soot and dust sticking to the heat transfer tube of the heat recovery unit, wherein the control device commands operation of the soot and dust removal device while controlling the heat medium heater.
6. The air pollution control system according to claim 1, further comprising a thermometer configured to measure a temperature of the flue gas at an outlet of the heat recovery unit, wherein the control device controls the heat medium heater such that a temperature of the flue gas flowing into the precipitator is an appropriate operating temperature of the precipitator.
Description
Brief Description of Drawings
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DESCRIPTION OF EMBODIMENTS
[0032] The following describes preferred embodiments of the invention in detail with reference to the accompanying drawings. The embodiments do not limit the invention. When multiple embodiments are available, the embodiments include those obtained by combining the respective embodiments.
First Embodiment
[0033]
[0034] The air pollution control system 101 removes nitrogen oxide (NOx), soot and dust, and sulfur oxide (SOx) that are included in the flue gas in its process in which the flue gas discharged from the boiler 100 is released from a stack 111. The air pollution control system 101 includes a denitration device 102, an air heater 103, a heat recovery unit 104 of a gas-gas heater, an electronic precipitator 105, a draft fan 106, a desulfurization device 107, a reheater 108 of the gas-gas heater, a circulation pump 109, a heat medium circulation pipe 110, and the stack 111. In
[0035] The flue gas G.sub.0 discharged from the boiler 100 is introduced into the denitration device 102 filled with a catalyst. In the denitration device 102, nitrogen oxide contained in the flue gas G.sub.0 is reduced into water and nitrogen by ammonia gas (NH.sub.3) injected as a reducing agent. The flue gas G.sub.0 is, thus, rendered to be harmless.
[0036] The flue gas G.sub.1 discharged from the denitration device 102 passes through the air heater (AH) 103, and is cooled to, generally, a temperature from 130 C. to 150 C. (preferably from 135 C. to 140 C.).
[0037] After passing through the air heater 103, the flue gas G.sub.2 is introduced into the heat recovery unit 104 of the gas-gas heater. Heat of the flue gas G.sub.2 is recovered through heat exchange with a heat medium (e.g., hot water) 83 flowing in the heat transfer tube (e.g., a finned tube) 115 inserted inside the heat recovery unit 104. After passing through the heat recovery unit 104, the flue gas G.sub.3 has a temperature, generally, from 85 C. to 120 C. (preferably from 90 C. to 100 C.). The flue gas G.sub.3 having such temperature increases soot and dust collection capacity in the electronic precipitator (EP) 105 at a low temperature, for example.
[0038] After passing through the heat recovery unit 104, the flue gas G.sub.3 is introduced into the electronic precipitator 105, where soot and dust are removed.
[0039] After passing through the electronic precipitator 105, pressure of the flue gas G.sub.4 is increased by the draft fan 106 driven by an electric motor. The draft fan 106 is not installed in some cases. The draft fan 106 may be installed at a position where the flue gas G.sub.7 flows after the gas-gas heater reheater 108, in some cases.
[0040] The flue gas G.sub.5 having a pressure increased by the draft fan 106 is introduced into the desulfurization device 107. In the desulfurization device 107, sulfur oxide in the flue gas G.sub.5 is absorbed and removed by an alkaline or weak alkaline absorbent in which limestone is dissolved in a slurry form, for example. When using an absorbent in which limestone is dissolved in a slurry form, the desulfurization device 107 produces gypsum as a by-product. A temperature of the flue gas G.sub.6 after passing through the desulfurization device 107 is reduced to, generally, a temperature of approximately 50 C.
[0041] The flue gas G.sub.6 after the desulfurization device 107 is introduced into the reheater 108 of the gas-gas heater. The reheater 108 heats the flue gas G.sub.6 by heat recovered by the heat recovery unit 104 in a process in which the heat medium 83 is circulated in the paired heat medium circulation pipe 110 by the circulation pump 109. The flue gas G.sub.6 having a temperature of about 50 C. at an outlet of the desulfurization device 107 is reheated by the reheater 108 such that the flue gas G.sub.6 has a temperature of approximately from 85 C. to 110 C. Thereafter, the flue gas G.sub.6 is released into the atmosphere from the stack 111.
[0042]
[0043] The heat medium 83 is supplied to the heat medium circulation pipe 110 from a heat, medium tank 88. The heat medium 83 is circulated in the heat medium circulation pipe 110 by the circulation pump 105. A supply of the steam 87 is adjusted by a control valve V.sub.1 in accordance with a gas temperature of the flue gas G.sub.6 from the desulfurization device 107. The heat medium 83 fed to the reheater 108 is supplied to the heat recovery unit 104 by a control valve V.sub.2 in accordance with a gas temperature of the flue gas G.sub.3 discharged from the heat recovery unit 104, resulting in a supply of the heat medium 83 fed to the reheater 108 being adjusted. The flue gas G.sub.7 discharged from the reheater 108 is supplied to the stack 111. The gas supplied to the stack 111 is discharged externally as the flue gas G.sub.8.
[0044] The following describes the air pollution control system when ammonia is excessively input into the denitration device and ammonia slip occurs with reference to
[0045] In the embodiment, an ammonia (NH.sub.3) concentration at the outlet of the denitration device 102 is measured by the ammonia meter 200. When the catalyst of the denitration device 102 is not deteriorated, an ammonia concentration at the outlet of the denitration device 102 is typically around 1 ppm. When ammonia is excessively injected in the denitration processing due to a reduction in processing capability caused by the deterioration of the denitration catalyst in long time use, an ammonia concentration at the outlet of the denitration device 102 is increased to 10 ppm to 15 ppm or more in some cases. When an increase in ammonia concentration is equal to or higher than a certain value (e.g., 10 ppm to 15 ppm or more), the control device 201 issues a command to input steam 87 into the heat medium heater 86 provided to the heat medium circulation pipe 110 on the outlet side of the heat recovery unit 104. As a result, a temperature of the circulating heat medium 83 is increased, thereby increasing a temperature of the heat transfer tube in the heat, recovery unit 104 of the gas-gas heater. As a result, a gas temperature in the heat recovery unit 104 is increased, thereby preventing the production of ammonium chloride (NH.sub.4Cl) and preventing a product caused by ammonium chloride from sticking to the heat, transfer tube 115.
[0046] In the embodiment, the temperature of the heat medium heater 86 is adjusted by input of the steam 87. Other than the input of the steam 87, the temperature of the circulating heat medium 83 can be controlled by adjusting the circulation pump 109 that adjusts a flow of the circulating heat medium 83.
[0047] Examples of the detection device other than control operation of monitoring by the ammonia meter 200 detecting an ammonia concentration include control operation at timing when the input amount of ammonia is changed or a setting value of input amount of ammonia is changed, and measurement data of an ammonia concentration by manual measurement. When the denitration processing in the denitration device 102 is insufficient, a NOx measurement value of a NOx meter, which is not illustrated, is increased to a value equal to or higher than a specified value. In such a case where the NOx value is increased, an input amount of ammonia or timing for setting input amount of ammonia is changed. When such a change is made, an amount of ammonia slip is estimated and the temperature of the heat medium 83 can be adjusted.
[0048] This makes it possible to adjust the heat medium heater 86, to control the temperature of the heat medium circulating in the heat recovery unit 104, to prevent the production of ammonium chloride (NH.sub.4Cl), and to prevent ammonium chloride from sticking to the heat transfer tube 115, even in a plant in which the ammonia meter 200 is not installed.
[0049] As described above, in the embodiment, the ammonia meter 200 detects an increase in ammonia concentration and the control device 201 adjusts the heat medium heater 86 when the ammonia concentration is equal to or higher than a certain value on the basis of the detection data. This adjustment causes a gas atmosphere temperature in the heat recovery unit 104 to be out of an ammonium chloride production temperature region. As a result, ammonium chloride can be prevented from sticking to the heat transfer tube in the heat recovery unit 104 during plant operation.
[0050] The following describes a relation between a flue gas temperature ( C.) in the heat recovery unit 104 and an equilibrium concentration (ppm) of hydrogen chloride (HCl) in flue gas with reference to
[0051]
[0052] It is known that whether ammonium chloride is in a precipitation state or a non-precipitation state is determined by equilibrium calculation with conditions of an ammonia concentration, a flue gas temperature, and a hydrogen chloride concentration in an equilibrium reaction. As illustrated in
[0053] Specifically, as illustrated in
[0054] In contrast, when the hydrogen chloride concentration at the inlet of the heat recovery unit 104 is the average concentration, the ammonia concentration is low, and the flue gas temperature at the outlet of the heat recovery unit 104 is 90 C. to 95 C., for example, ammonium chloride (NH.sub.4Cl) is plotted in the gas region.
[0055] When the flue gas temperature at the outlet of the heat recovery unit 104 is 90 C. to 95 C., for example, and the ammonia concentration is high (e.g., 4 ppm or more) these conditions fall within the upper region from the boundary of solid phase precipitation as illustrated in
[0056] The following describes a relation between a threshold of the ammonium concentration causing the sticking of ammonium chloride and the hydrogen chloride concentration.
[0057] A gas temperature region in the heat recovery unit 104 is approximately from 95 C. to 150 C. When the gas temperature is set to an environment of near 100 C., a threshold of the ammonium concentration causing ammonium chloride to be formed (what is called sticking to the heat transfer tube 115) can be determined from
[0058] In
[0059] In the embodiment, for preliminarily preventing an increase in gas differential pressure in the heat recovery unit 104 due to the sticking of a product composed of ammonium chloride to the heat transfer tube 115 in the heat recovery unit 104, the ammonia (NH.sub.3) meter 200 is installed that measures the ammonium concentration in the flue gas at the outlet of the denitration device 102, and the control device 201 commands control of an increase in temperature of the heat medium 83 circulating in the heat recovery unit 104 on the basis of the measurement value of the ammonia concentration detected by the ammonia meter 200, thereby causing the gas temperature of an inner environment of the heat recovery unit 104 to be out of the ammonium chloride production temperature region. As a result, ammonium chloride can be prevented from sticking to the heat transfer tube 115 in the heat recovery unit 104 during plant operation.
[0060] As a result of reduction in production of ammonium chloride, sticking of a product composed of ammonium chloride to the heat transfer tube 115 is reduced. Consequently, this can prevent an increase in gas differential pressure in the heat transfer tube 115 in the heat recovery unit 104.
[0061] The following describes an example of processing of the air pollution control system with reference to
[0062] The control device 201 acquires the measurement information at step S12. The control device 201 acquires the results of measurement by the ammonia meter 200 and the gas temperature meter via communication. A hydrogen chloride concentration (hereinafter described as an HCl concentration) 202 is based on calculation data from the Cl concentration value of the fuel or on measurement data from the hydrogen chloride (HCl) meter.
[0063] After acquiring the measurement information at step S12, the control device 201 determines whether the ammonia concentration is equal to or higher than a certain value at which ammonium chloride precipitates in solid phase from the ammonia concentration, the HCl concentration 202, and the gas temperature of the flue gas G.sub.2 at step S14. If it is determined that the ammonia concentration is the concentration at which ammonium chloride precipitates in solid phase (Yes at step S14), the control device 201 outputs a command to operate the heat medium heater 86 at step S16, and thereafter ends the processing. If it is determined that the ammonia concentration is not the concentration at which ammonium chloride precipitates in solid phase (No at step S14), the control device 201 ends the processing.
[0064] The control device 201 can promptly detect whether ammonium chloride precipitates in solid phase by performing the processing illustrated in
[0065] The control device 201 can perform the processing illustrated in
[0066] As described above, the air pollution control system detects the state of ammonia concentration, i.e., whether ammonium chloride precipitates in solid phase. When the ammonia concentration is equal to or higher than a certain value, the air pollution control system causes the temperature of the heat medium 83 circulating in the heat recovery unit 104 to be increased by the adjustment of the heat medium heater 86 so as to increase the gas temperature in the heat recovery unit 104, thereby making it possible to prevent the production of ammonium chloride.
Second Embodiment
[0067]
[0068] When the heat medium 83 is heated by the heat medium heater 86, the temperature of the heat medium 83 introduced into the heat recovery unit 104 is increased. In a case where the low temperature electronic precipitator 105 is used as the precipitator, the upper limit value of the operating temperature is about 120 C. The operation of the heat medium heater 86 is, thus, controlled such that the gas temperature T.sub.3 is maintained under the upper limit value. As a result, the low temperature electronic precipitator 105 can be appropriately and continuously operated.
Third Embodiment
[0069]
[0070] The heat transfer tube is separated into three bundles, i.e., a high temperature bundle 104a, a medium temperature bundle 104b, and a low temperature bundle 104c from a flue gas inlet side, for example. In the three separated bundles, a temperature of gas passing through the heat transfer tube 115 in the low temperature bundle 104c is in a lower temperature region than that of gas passing through the heat transfer tube 115 in the high temperature bundle 104a as a result of heat exchange.
[0071] The control device 201 includes a soot and dust removal device configured to remove soot and dust sticking to the heat transfer tube of the heat recovery unit 104 in addition to the control of the heat medium heater 86 in the first embodiment, to control the heat medium heater 86 and command operation of the soot and dust removal device.
[0072]
[0073] The following describes another example of the processing of the air pollution control system with reference to
[0074] The control device 201 acquires the measurement information at step S22. The control device 201 acquires the results of measurement by the ammonia meter 200 and the gas temperature meter via communication. The HCl concentration 202 is calculation data from the Cl concentration value of the fuel or measurement data from the hydrogen chloride (HCl) meter.
[0075] After acquiring the measurement information at step S22, the control device 201 determines whether the ammonia concentration is equal to or higher than a certain value at which ammonium chloride precipitates in solid phase from the ammonia concentration, the HCl concentration, and the gas temperature of the flue gas G.sub.2 at step S24. If it is determined that the ammonia concentration is the concentration at which ammonium chloride precipitates in solid phase (Yes at step S24), the control device 201 outputs a command to operate the heat medium heater 86 and a command to operate the soot blower at step S26, and thereafter ends the processing. If it is determined that the ammonia concentration is not the concentration at which ammonium chloride precipitates in solid phase (No at step S24), the control device 201 ends the processing.
[0076] The control device 201 can promptly detect whether ammonium chloride precipitates in solid phase by performing the processing illustrated in
[0077] When the ammonia concentration is increased in the first embodiment, in the third embodiment, the soot blower 210 is additionally operated so as to prevent soot and dust caused by the products 215 from sticking to the heat transfer tube 115 and to remove the soot and dust. Consequently, this can prevent an increase in gas differential pressure.
[0078] As described above, when it is determined that the ammonia concentration is equal to or higher than a certain value on the basis of the measurement result of the ammonia concentration detected by the ammonia meter 200 on a front side (e.g., the outlet of the denitration device 102) of the heat recovery unit 104, the heat medium heater 86 is operated and the soot blower 210 is immediately operated. This makes it possible to preliminarily prevent an increase in gas differential pressure in the heat recovery unit 104 due to the sticking of the products 215 composed of ammonium chloride to the heat transfer tube 115 in the heat recovery unit 104.
[0079] As illustrated in
[0080] When the ammonia concentration, which is a condition of the precipitation of ammonium chloride, at the outlet of the denitration device 102 indicates the certain value, the operation frequency of the soot blower 210 is increased to remove the products 215 composed of ammonium chloride, thereby making it possible to prevent ammonium chloride from sticking to the heat transfer tube 115.
REFERENCE SIGNS LIST
[0081] 83 Heat medium
[0082] 86 Heat medium heater
[0083] 87 Steam
[0084] 100 Boiler
[0085] 101 Air pollution control system
[0086] 111 Stack
[0087] 102 Denitration device
[0088] 103 Air heater
[0089] 104 Heat recovery unit
[0090] 105 Electronic precipitator
[0091] 106 Draft fan
[0092] 107 Desulfurization device
[0093] 100 Reheater
[0094] 109 Circulation pump
[0095] 110 Heat medium circulation pipe
[0096] 111 Stack
[0097] 200 Ammonia (NH.sub.3) meter
[0098] 201 Control device
[0099] 202 HCl concentration