PACKAGED ARTICLE
20190099234 ยท 2019-04-04
Inventors
Cpc classification
B65D2577/2066
PERFORMING OPERATIONS; TRANSPORTING
A61F2/0095
HUMAN NECESSITIES
A61B50/30
HUMAN NECESSITIES
B65D77/2024
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61B50/30
HUMAN NECESSITIES
A61F2/00
HUMAN NECESSITIES
Abstract
The packaged article includes first and second members that define a sealed interior cavity in which the article is housed. The packaged article further includes a continuous seal that loins a portion of the first member and the second member, the seal having spaced apart first and second ends. The first and second members can be separated by peeling one of the members from the other member in a direction along the length of the seal from the first end towards the second end. The force required to separate the members at each of first, third and fifth regions of the seal which are spaced apart along the length of the seal between the first and second ends of the seal is different from the force required to separate the members at each of second and fourth regions which are located between the first and third regions and third and fifth regions respectively.
Claims
1. A packaged article, comprising: first and second members that define a sealed interior cavity in which the article is housed, and a continuous seal that joins a portion of the first member and the second member, the seal having spaced apart first and second ends, in which: the first and second members can be separated by peeling one of the members from the other member in a direction along the length of the seal from the first end towards the second end, the force required to separate the members at each of first, third and fifth regions of the seal which are spaced apart along the length of the seal between the first and second ends of the seal is different from the force required to separate the members at each of second and fourth regions which are located between the first and third regions and third and fifth regions respectively, and in which the ratios of each of the distances between the centres of the portions of the seal in the first and third regions at which the separation force is at a maximum and between the centres of the portions of the seal in the third and fifth regions at which the separation force is at a maximum, to the distance between the first and second ends of the seal, is at least about 0.1.
2. A packaged article as claimed in claim 1, in which the surface area per unit length of the seal at each of the first, third and fifth regions measured between its longitudinal side edges is greater than the surface area per unit length of the seal at each of the second and fourth regions.
3. A packaged article as claimed in claim 2, in which the width of the seal at each of the first, third and fifth regions measured between its longitudinal side edges is greater than the width of the seal at each of the second and fourth regions.
4. A packaged article as claimed in claim 2, in which the seal has discontinuities at each of the second and fourth regions causing the surface area per unit length of the seal to be less than that at the first, third and fifth regions.
5. A packaged article as claimed in claim 1, in which the seal includes a high separation force portion which is located between the fifth region of the seal and the second end of the seal.
6. A packaged article as claimed in claim 5, in which the high separation force portion of the seal is spaced apart from the second end of the seal.
7. A packaged article as claimed in claim 1, in which the force required to separate the members at the third region of the seal is greater than the force required to separate the members at the first region of the seal.
8. A packaged article as claimed in claim 1, in which the force required to separate the members at the second region of the seal is approximately equal to the force required to separate the members at the fourth region of the seal.
9. A packaged article as claimed in claim 1, in which the length of the first region of the seal is less than the length of the third region of the seal.
10. A packaged article as claimed in claim 1, in which the length of the second region of the seal is approximately equal to the length of the fourth region of the seal.
11. A packaged article as claimed in claim 1, in which the ratio of the length of the third region of the seal to the length of second region is at least about 1.5.
12. A packaged article as claimed in claim 1, in which the lengths of each of the first, third and fifth regions of the seal is greater than the lengths of each of the second and fourth regions of the seal.
13. A packaged article as claimed in claim 12, in which the ratio of the length of the longest of the first, third and fifth regions of the seal to the length of the shortest of the second and fourth regions is at least about 1.5
14. A packaged article as claimed in claim 1, in which the first member is a base which has a recess formed in it in which the article can fit, and the second member is a cover, and in which the first and second members can be separated by peeling the cover from the base.
15. A packaged article as claimed in claim 1, in which the article is a medical implant.
Description
BRIEF DESCRIPTION OF FIGURES
[0053] Embodiments of the invention are described below by way of example with reference to the accompanying drawings, in which:
[0054]
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[0059]
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DETAILED DESCRIPTION
[0068] Referring to the drawings,
[0069] The package 1 shown in
[0070] The base member 2 has a plurality of side walls 8; the side walls 8 define the sides of the recess 4. A flange 6 is located at the top of the side walls 8, extending continuously around the base member in a single plane.
[0071] Each of the side walls 8 of the base member 2 has a plurality of recesses 10 formed in it, spaced apart along the length of the base member. Each of the side walls 8 also has a buttress 12 formed in it. The width of the flange 6 varies along the side walls 8 of the base member 2, being widest at the buttresses 12 and narrowest at each of the recesses 10.
[0072] The package 1 includes a lid member 20 which is formed from a flexible non-woven fabric. An example of a suitable material for the lid 20 is a non-woven fabric made from polyolefin fibres. An example of such a fabric is that sold under the trade mark TYVEK.
[0073] The lid member 20 is fastened to the base member 2 by means of a layer of an adhesive. The adhesive is applied to the flange 6 across the full width of the flange. For many applications, the adhesive is applied to the flange 6 continuously around the base member 2 so that it can provide a continuous seal. The adhesive should be one which is able to withstand the conditions to which the package 1 is exposed between packaging an article and opening the package 1 so that the article can be used. The adhesive should be one which allows the lid member 20 to be separated from the base member 2 by peeling the lid member back. The lid member 20 has a tab 22 at a first end 24 which enables the lid member to be gripped for application of a peeling force. Examples of suitable adhesives for this application are known, and include polymers that can be blended to form peelable seal layers. Example polymers that can be blended in this manner include DuPontElvax EVA which is blended with polybutene, and also DuPontSurlyn which can be blended with DuPontBynel.
[0074] The package has a seal which extends along the width of the package between the regions of the seal which extend along the length of the package. The package is opened initially along the edge 7 which extends along the width of the package. The package is fully opened when the seal along the edge 9, which extends along the width of the package, is broken.
[0075] The force required to separate the lid member 20 from the base member 2 varies along the length of the base member, as shown in
[0076] In use, the lid member 20 is gripped by a user using the tab 22 at a first end 24 and a peeling force is applied to the lid member, so that the lid member is gradually peeled back from the base member 2. Once the user has separated the lid member 20 from the base member 2 at the first end 24 of the lid member, the force required to separate the lid and base members is approximately constant as the lid member is peeled back towards the buttresses 12, apart from three small reductions in the separating force when the lid and base member are separated at the positions corresponding to the recesses 10. The reductions in the separating force can help the user to monitor the progress of the package opening step, and therefore to gauge the force that is being applied to the package 1 to open it.
[0077] The separation force levels are illustrated schematically in
[0078] The force which is required to separate the lid member 20 from the base member 2 along the first edge 7 is high (reference numeral 122 in
[0079] The seal between the lid and base members 20, 2 might be formed other than by means of an adhesive. For example, the seal might be formed by a welding technique, for example by the use of a solvent or by the application of heat, to soften the material of one of the contacting surfaces of the lid and base members 20, 2 followed by the application of pressure. For many applications, it will be preferred to form the seal between the lid and base members 2, 20 using an adhesive such as a pressure sensitive adhesive. In the construction shown in
[0080] The recesses 10 might be provided along just one of the sides of the package 1 instead of being provided along both sides.
[0081]
[0082] It can be seen that the width of the shaded outer portion 34 is less at a first end 38 of the base member 30 than at the opposite second end 40. The width of the shaded outer portion 34 of the flange 32 along the sides of the base member 30 is approximately equal to that along the first end 38, along most of the lengths of the sides except for four points at which there are notches 42 in the shaded outer portion 34, and the ends 44 of the sides adjacent to the second end 40 of the base member where the width of the shaded outer portion is the same as that along the second end 40.
[0083] The selection of the area of the flange 42 over which a seal is formed between the base member and a lid member has a similar effect as the shaping of the flange which is shown in
[0084] In use, a lid member (shown as 20 in
[0085] The graph of
[0086] The separation force which is required to peel the lid away from the base member 30 along the first end is high (reference numeral 226 in
[0087]
[0088] A coating of a pressure sensitive adhesive is provided over the entire area of the flange 52 with the exception of four spaced apart small circular patches 62 on each of the long sides of the flange. The adhesive can be omitted from the small patches 62 in any of a number of ways including, for example, by masking those patches of the flange 52 when spraying an adhesive on to the flange, or by applying an appropriately shaped sheet of an adhesive material to the flange where the patches have been cut out of the sheet. The flange 52 might also by shaped with depressions in the flange at the locations of the circular patches 62 so that a lid member which is applied to the flange does not contact the flange at the locations of the patches. A user of a package, which incorporates the base member 50, shown in
[0089] In use, a lid member (shown as 20 in
[0090] The graph of
[0091] The separation force which is required to peel a lid from the base member 50 along the first end 58 is high (reference numeral 324 in
[0092] When the user peels the lid at the edge 60, sh/e will feel an increase in the force separation level to the same high force separation level as was felt when peeling the lid from the base at the edge 58 (reference numeral 326 in
[0093]
[0094] In the drawing, an outer portion 82 of the flange 72 is shaded, contrasting with an inner portion 84. The outer portion 82 of the flange 72 is the portion to which a seal is made to a lid member (shown as 20 in
[0095] It can be seen that the width of the shaded outer portion 82 is less at a first end 78 of the base member 70 than at the opposite second end 80. The width of the shaded outer portion 82 of the flange 72 along the sides of the base member 70 is approximately equal to that along the first end 78, along most of the lengths of the sides 74, 76 except for two points at which there are notches 86 in the shaded outer portion 82.
[0096]
[0097] The variation in the separation force between the high separation force regions, moderate separation force regions and the low separation force regions results from variations in the width of the strip of adhesive by which the base and lid members are bonded to one another along the length of the package.
[0098] The separation force which is required to peel a lid from the base member 70 along the first end 78 is high (reference numeral 414 in
[0099] In use, the package is opened initially from the first end 78 of the base member 70 which extends across the width of the package. The force which is required to separate the base and lid members along this seal is high (reference numeral 414 in
[0100] The package has a high separation force region 416 at the second end 80 of the flange. However, the high force separation level 416 will last for longer than the high force separation level 414, as the length of the seal at the second end 80 is longer than the length of the seal at the first end 78.
[0101] The force required to separate the base and lid members in the high separation force region 414, 416 is higher than the separation force in each of the moderate separation force regions 405, 406, 408.
[0102] The ratio of the distance between the centres of the first and third regions to the distance between the first and second ends of the seal, is about 0.33. The ratio of the distance between the centres of the third and fifth regions to the distance between the first and second ends of the seal, is about 0.29.
[0103] The ratio of the separation force in the moderate separation force regions 405, 406, 408 to that in the low separation force regions 410, 412 is about 2.5. The distance along the seal over which the separation force changes between the higher and lower values is short (as can be seen by the vertical lines in the graph of
[0104]
[0105] In the drawing, an outer portion 132 of the flange 123 is shaded, contrasting with an inner portion 135. The outer portion 132 of the flange 123 is the portion to which a seal is made to a lid member (shown as 20 in
[0106] It can be seen that the width of the shaded outer portion 132 is less at the first end 128 of the base member 121 than at the opposite second end 130. The width of the shaded outer portion 132 of the flange 123 along the sides of the base member 121 is approximately equal to that along the first end 128, along most of the lengths of the sides 125, 127 except for two points at which there are generally semi-circular notches 134 in the shaded outer portion 132.
[0107] The package is opened at a corner 136 where the seal area has tapered to a minimum value. Opening the package from this corner means that the force required to separate the base and lid members increases gradually from zero (reference numeral 515 in
[0108]
[0109] The variation in the separation force between the moderate level separation force regions and the low level separation force regions results from variations in the width of the strip of adhesive by which the base and lid members are bonded to one another along the length of the package.
[0110] The separation force is at a moderate level in three regions 506, 508, 510 along the length of the package. The moderate level separation force regions 506, 508, 510 are separated by two low level separation force regions 512, 514. The two low level separation force regions 512, 514 coincide with the semi-circular notches 134 in the shaded outer portion 132.
[0111] The package has a high level separation force region 516 between the last one 510 of the moderate level separation force regions and the second end 130 of the seal. The force required to separate the first and second members in the high level separation force region is higher than the separation force in each of the moderate level separation force regions 506, 508, 510.
[0112] As can be seen from a comparison of the graphs in
[0113] The ratio of the distance between the centres of the first and third regions to the distance between the first and second ends of the seal, is about 0.32. The ratio of the distance between the centres of the third and fifth regions to the distance between the first and second ends of the seal, is about 0.3.
[0114] The ratio of the separation force in the moderate separation force regions 506, 508, 510 to that in the low separation force regions 512, 514 is about 2.4.
[0115] Referring to
[0116] In the drawing, an outer portion 332 of the flange 321 is shaded, contrasting with an inner portion 334. The outer portion 332 of the flange 321 is the portion to which a seal is made to a lid member (shown as 20 in
[0117] It can be seen that the width of the shaded outer portion 332 is less at the first end 328 of the base member 301 than at the opposite second end 330. The width of the shaded outer portion 332 of the flange 321 along the sides of the base member 301 is approximately equal to that along the first end 328, along most of the lengths of the sides 325, 327 except for four points at which there are semi-circular notches 336 in the shaded outer portion 332.
[0118] The package is opened at a corner 338 where the seal area has tapered to a minimum value. Opening the package from this corner means that the force required to separate the base and lid members increases gradually from zero (reference numeral 624 in
[0119]
[0120] The variation in the separation force between the high level separation force regions, the moderate level separation force regions and the low separation force regions results from variations in the width of the strip of adhesive by which the base and lid members are bonded to one another along the length of the package.
[0121] The separation force is at the moderate level in five regions 606, 608, 610, 612, 614 along the length of the package. The moderate level separation force regions 606, 608, 610, 612, 614 are separated by four low level separation force regions 616, 618, 620, 622.
[0122] The package has a high separation force portion 626 between the last one 614 of the moderate level separation force regions and the second end of the seal 330. The force required to separate the first and second members in the high level separation force region 626 is higher than the separation force in each of the moderate level separation force regions 606, 608, 610, 612, 614.
[0123] The package is opened at the corner 338 where the seal area has tapered to a minimum value. Opening the package from the corner means that the force required to separate the base and lid members increases gradually from zero (reference numeral 624 in
[0124] A package having a base member 300 shown in
[0125] Similar to the base member shown in
[0126] The ratio of the distance between the centres of the first and third regions to the distance between the first and second ends of the seal, is about 0.21. The ratio of the distance between the centres of the third and fifth regions to the distance between the first and second ends of the seal, is about 0.19.
[0127] The ratio of the separation force in the moderate level separation force regions to that in the low level separation force regions is about 2.2.
[0128] Referring to
[0129] In the drawing, an outer portion 732 of the flange 720 is shaded, contrasting with an inner portion 734. The outer portion 732 of the flange 720 is the portion to which a seal is made to a lid member (shown as 20 in
[0130] It can be seen that the width of the shaded outer portion 732 is less at the first end 728 of the base member 700 than at the opposite second end 730. The width of the shaded outer portion 732 of the flange 720 along the sides of the base member 700 is approximately equal to that along the first end 728, along most of the lengths of the sides 724, 726 except for four points at which there are generally rectangular recesses 736 in the shaded outer portion 732.
[0131] The force required to separate a lid member (shown as 20 in
[0132]
[0133] The separation force is at a low level in five regions 806, 810, 812, 814, 816 along the length of the package. The low level separation force regions are separated by four moderate level separation force regions 818, 820, 822, 824. The variation in the separation force between the low level separation force regions and the moderate level separation force regions results from variations in the width of a strip of adhesive by which the base and lid members are bonded to one another along the length of the package.
[0134] The package has a seal which extends along the width of the package between the regions of the seal which extend along the length of the package. The package is opened initially along the edge which extends along the width of the package. The force which is required to separate the first and second members along this edge is relatively high (reference numeral 826 in
[0135] The package has a high level separation force portion 828 between the last one 816 of the low level separation force regions and the second end 730 of the seal. The force required to separate the base and lid members in the high separation force portion 828 is higher than the separation force in each of the moderate level separation force regions 818, 820, 822, 824.
[0136] The ratio of the distance between the centres of the first and third regions to the distance between the first and second ends of the seal, is about 0.20. The ratio of the distance between the centres of the third and fifth regions to the distance between the first and second ends of the seal, is about 0.19.
[0137] The ratio of the separation force in the moderate level force regions 818, 820, 822, 824 o that in the low level separation force regions 806, 810, 812, 814, 816 is about 1.9. The distance along the seal over which the separation force changes between the higher and lower values is short (as can be seen by the vertical lines in the graph of