Piezoelectric karman vortex flowmeter
10247588 ยท 2019-04-02
Assignee
Inventors
Cpc classification
G01F15/006
PHYSICS
International classification
Abstract
There is provided a Karman vortex flowmeter including: a body inside which a flow passage and a Karman vortex generation column are formed; and a flow rate measurement unit that measures Karman vortexes generated by the Karman vortex generation column to thereby obtain a flow rate of a fluid, in which the flow rate measurement unit includes: a piezoelectric element; a piezoelectric element holder that is attached to the body so that the piezoelectric element is arranged in a flow passage; and a thin film part that is formed of a material with higher corrosion resistance than an electrode of the piezoelectric element, the piezoelectric element holder houses the piezoelectric element in a state where the piezoelectric element is sandwiched by a pair of plate-shaped parts integrally formed by a resin material, and in which the thin film part is arranged between the plate-shaped parts and the electrode.
Claims
1. A Karman vortex flowmeter comprising: a main body defining a flow passage configured for a flow of a fluid therethrough along a flow direction; a vortex generator positioned in the flow passage and thereby configured to generate Karman vortexes in a fluid flowing through the flow passage; and a flow rate measurement unit positioned on a downstream side of the vortex generator in the flow direction, and configured to measure the Karman vortexes generated by the vortex generator to thereby obtain a flow rate of the fluid, wherein the flow rate measurement unit includes: a piezoelectric element comprising a piezoelectric material formed in a plate shape, and further comprising a pair of electrodes joined to the piezoelectric material; a housing unit comprising a pair of plate-shaped parts and a bottom, the pair of plate-shaped parts and the bottom being integrally formed by a resin material; and a pair of thin film parts formed of a metal material with higher corrosion resistance to a corrosive fluid environment than the pair of electrodes; the housing unit houses the piezoelectric element in a state where the piezoelectric element is sandwiched by the pair of plate-shaped parts integrally formed by a resin material; the housing unit is attached to the main body to position the piezoelectric element in the flow passage; the pair of thin film parts are positioned between the pair of plate-shaped parts and the pair of electrodes; the pair of the thin film parts comprises a first thin film part and a second film part and the pair of electrodes comprises a first electrode and a second electrode; the first thin film part is joined with the first electrode so as to cover an outside surface of the first electrode; the second thin film part is joined with the second electrode so as to cover an outside surface of the second electrode; a first outer peripheral surface of the piezoelectric element is adhered to an inner peripheral surface of one plate-shaped part of the pair of plate-shaped parts; and a second outer peripheral surface of the piezoelectric element is adhered to an inner peripheral surface of the other plate-shaped part of the pair of plate-shaped parts.
2. The Karman vortex flowmeter according to claim 1, wherein: the first electrode is joined to a first surface of the piezoelectric material, and the second electrode is joined to a second surface of the piezoelectric material; and the pair of thin film parts are arranged between the pair of plate-shaped parts and the pair of electrodes.
3. The Karman vortex flowmeter according to claim 2, wherein a thickness of each thin film part of the pair of thin film parts is not less than 1/20 and not more than ? of a thickness of the piezoelectric element.
4. The Karman vortex flowmeter according to claim 3, wherein the thickness of the piezoelectric element is not less than 0.3 mm and not more than 0.4 mm, and the thickness of each thin film part of the pair of thin film parts is not less than 20 ?m and not more than 60 ?m.
5. The Karman vortex flowmeter according to claim 1, wherein a thickness of each thin film part of the pair of thin film parts is not less than 1/20 and not more than ? of a thickness of the piezoelectric element.
6. The Karman vortex flowmeter according to claim 5, wherein the thickness of the piezoelectric element is not less than 0.3 mm and not more than 0.4 mm, and the thickness of each thin film part of the pair of thin film parts is not less than 20 ?m and not more than 60 ?m.
7. The Karman vortex flowmeter according to claim 1, wherein the pair of thin film parts are joined to the pair of electrodes by an adhesive.
8. The Karman vortex flowmeter according to claim 1, wherein the pair of thin film parts are formed at the pair of electrodes by vapor deposition.
9. The Karman vortex flowmeter according to claim 1, wherein: one electrode of the pair of the electrodes is joined so as to cover a length of a first surface of the piezoelectric material, and the other of the pair of the electrodes is joined so as to cover a length of a second surface of the piezoelectric material.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DESCRIPTION OF EMBODIMENTS
(15) {First Embodiment}
(16) Hereinafter, a Karman vortex flowmeter of a first embodiment of the present disclosure will be explained with reference to drawings.
(17) As shown in
(18) The Karman vortex flowmeter 100 of the embodiment makes various liquids flow through the flow passage 11, and measures flow rates thereof. The liquids that flow through the flow passage 11 are, for example, hydrofluoric acid, hydrochloric acid, nitric acid, ozone water, etc. Corrosive gas, such as hydrogen fluoride, hydrogen chloride, nitric acid, and ozone, is generated from the liquids.
(19) The body 10, the inflow passage member 40, and the outflow passage member 41 included in the Karman vortex flowmeter 100 of the embodiment are formed of a fluorine resin material, such as PFA (Tetrafluoroethylene/Perfluoroalkylvinylether Copolymer). In the flow rate measurement unit 20, other portions excluding a piezoelectric element 21, and thin film parts 30 and 31 that will be mentioned later are formed of the fluorine resin material, such as PFA.
(20) While the fluorine resin material is the material having heat resistance and chemical resistance, it has gas permeability. Therefore, in a case where a thickness of the fluorine resin material is thin, corrosive gas, such as hydrogen fluoride, hydrogen chloride, nitric acid, and ozone, may permeate the fluorine resin material.
(21) Next, the body 10 included in the Karman vortex flowmeter 100 will be explained.
(22)
(23) As shown in
(24) As shown in
(25) As shown in
(26) As shown in
(27) As shown in
(28) Therefore, when the fluid that flows along the flow direction collides with the bottom 12b of the Karman vortex generation column 12, two vortex streets each including the plurality of Karman vortexes KV are formed at positions having a regular interval in a width direction centering on an axis line X that passes through a center of the flow passage 11 in the width direction.
(29) As shown in
(30) The Karman vortexes KV shown in
(31) Next, the flow rate measurement unit 20 included in the Karman vortex flowmeter 100 will be explained. The flow rate measurement unit 20 is a device that measures Karman vortexes generated by the Karman vortex generation column 12 to thereby obtain a flow rate of a fluid.
(32) As shown in
(33) Here, the piezoelectric element 21 will be explained.
(34) As shown in
(35) The electrodes 23 and 24 are, for example, formed of silver, or an alloy of silver and palladium.
(36) The piezoelectric material 22 is the material that generates a voltage by being deformed by vibration etc. given from the outside. Vibration in the embodiment is the one transmitted to the piezoelectric material 22 by the Karman vortexes KV through the piezoelectric element holder 25. As the piezoelectric material 22, for example, piezoelectric ceramics, such as lead zirconate titanate (Pb(Zr, Ti)O.sub.3), which is a ferroelectric having Perovskite-type crystal structure, is used.
(37) Since the electrode 23 is joined to the first surface 22a of the piezoelectric material 22, and the electrode 24 is joined to the second surface 22b thereof, voltages according to deformation of the piezoelectric material 22 are generated at the electrodes 23 and 24. The electric wires 23a and 24a that are electrically conducted to the electrodes 23 and 24 are connected to the control board (illustration is omitted housed in the casing 50. The control board measures a frequency of vibration (a frequency of the Karman vortexes KV transmitted to the piezoelectric material 22 by the Karman vortexes KV through the piezoelectric element holder 25 by detecting fluctuations in a voltage difference between the electric wires 23a and 24a, and calculates the flow rate of the fluid that flows through the flow passage 11 according to a measurement result.
(38) Next, the piezoelectric element holder 25 will be explained.
(39) The piezoelectric element holder 25 is a member in which a pair of plate-shaped parts 25a and 25b, and a bottom 25c are integrally formed by a fluorine resin material as shown in
(40) The piezoelectric element holder 25 is housed in the holding hole 25d in a state where the piezoelectric element 21 is sandwiched by the pair of plate-shaped parts 25a and 25b.
(41) As shown in
(42) As shown in
(43) A recess 25g formed in the piezoelectric element holder is filled with a filling material 27 made of a resin material. The recess 25g is filled with the filling material 27, and the filling material 27 is then solidified, whereby the piezoelectric element 21 is fixed to the piezoelectric element holder 25.
(44)
(45) In the Karman vortex flowmeter 100 shown in
(46) Next, welding work is performed in a state where the piezoelectric element holder 25 is inserted into the insertion hole 13, and the welding part 26 that fixes the piezoelectric element holder 25 to the body 10 is formed.
(47) Lastly, the piezoelectric element 21 is inserted into the holding hole 25d of the piezoelectric element holder 25, the recess 25g is filled with the filling material 27, and the state of
(48) As shown in
(49) Next, the thin film parts 30 and 31 will be explained.
(50) As shown in
(51) As shown in
(52) As shown in
0.3 mm?Th1?0.8 mm(1)
20 ?m?Th2?60 ?m(2)
0.3 mm?Th3?0.4 mm(3)
(53) Note that the following Expression (4) is derived from Expressions (2) and (3).
1/20?Th2/Th3??(4)
(54) Expression (4) shows that the thickness Th2 of the thin film parts 30 and 31 is not less than 1/20 and not more than ? of the thickness Th3 of the piezoelectric element 21.
(55) As shown in
(56) The thin film parts 30 and 31 can be formed by joining a metal thin film formed in a sheet shape to the electrodes 23 and 24 by an adhesive. In addition, the thin film parts 30 and 31 may be formed on surfaces of the electrodes 23 and 24 by vapor deposition. Vapor deposition is treatment in which a metal material is heated and vaporized to form a thin film on a surface of a target object.
(57) Here, there will be explained a process of attaching to the pair of plate-shaped parts 25a and 25b of the piezoelectric element holder 25 the piezoelectric element 21 to which the thin film parts 30 and 31 have been joined by the adhesive, or the piezoelectric element 21 on which the thin film parts 30 and 31 have been formed by vapor deposition.
(58) In a case where the thin film parts 30 and 31 are joined to the piezoelectric element 21 by the adhesive as shown in
(59) Next, as a second process, the piezoelectric element 21 to which the adhesive has been applied is inserted between the pair of plate-shaped parts 25a and 25b. When the piezoelectric element 21 is inserted between the pair of plate-shaped parts 25a and 25b, the Karman vortex flowmeter 100 becomes a state where a space between inner peripheral surfaces of the pair of plate-shaped parts 25a and 25b, and the outer peripheral surfaces (the surfaces to which the adhesive has been applied) of the thin film parts 30 and 31 is filled with the adhesive.
(60) Lastly, as a third process, the adhesive is dried in a state where the piezoelectric element 21 is inserted between the pair of plate-shaped parts 25a and 25b, and the piezoelectric element 21 is fixed between the pair of plate-shaped parts 25a and 25b.
(61) In a manner as described above, the piezoelectric element 21 shown in
(62) Next, there will be explained the other Modified Example in which the piezoelectric element 21 is attached between the pair of plate-shaped parts 25a and 25b.
(63) A Karman vortex flowmeter 100a according to the Modified Example is an example in which as shown in
(64) In the Modified Example, as a first process, the thin film parts 30a and 31a are inserted between the pair of plate-shaped parts 25a and 25b. In this case, the thin film parts 30a and 31a are inserted between the pair of plate-shaped parts 25a and 25b without an adhesive being applied.
(65) Next, as a second process, an appropriate amount of adhesive is applied to an outer peripheral surface of the piezoelectric element 21 to which the thin film parts 30a and 31a are not joined. The appropriate amount of adhesive means an amount small enough for the adhesive not to leak from a space between the pair of plate-shaped parts 25a and 25b while a space between the thin film parts 30a and 31a and the piezoelectric element 21, and a space between the thin film parts 30a and 31a and the pair of plate-shaped parts 25a and 25b are filled with the adhesive, in a case where the piezoelectric element 21 is inserted between the pair of plate-shaped parts 25a and 25b.
(66) Next, as a third process, the piezoelectric element 21 to which the adhesive has been applied is inserted between the pair of plate-shaped parts 25a and 25b. When the piezoelectric element 21 is inserted between the pair of plate-shaped parts 25a and 25b, the Karman vortex flowmeter 100a becomes a state where the space between the thin film parts 30a and 31a and the piezoelectric element 21, and the space between the thin film parts 30a and 31a and the pair of plate-shaped parts 25a and 25b are filled with the adhesive. Namely, the adhesive applied to the outer peripheral surface of the piezoelectric element 21 spreads around both the space between the thin film parts 30a and 31a and the piezoelectric element 21, and the space between the thin film parts 30a and 31a and the pair of plate-shaped parts 25a and 25b.
(67) Lastly, as a fourth process, the adhesive is dried in a state where the piezoelectric element 21 is inserted between the pair of plate-shaped parts 25a and 25b, and the thin film parts 30a and 31a are fixed to the piezoelectric element 21, and are fixed also to the pair of plate-shaped parts 25a and 25b.
(68) In a manner as described above, the piezoelectric element 21 shown in
(69) Actions and effects exerted by the Karman vortex flowmeter 100 of the embodiment explained above will be explained.
(70) According to the Karman vortex flowmeter 100 of the embodiment, the piezoelectric element 21 that has the piezoelectric material 22 formed in a plate shape, and the electrodes 23 and 24 joined thereto is housed in the piezoelectric element holder 25 and is arranged in the flow passage 11, in a state of being sandwiched by the pair of plate-shaped parts 25a and 25b integrally formed of the fluorine resin material. In a case where corrosive gas is generated from the fluid (for example, hydrofluoric acid) that flows through the flow passage 11, although corrosive gas that has permeated the pair of plate-shaped parts 25a and 25b enters an inside of the piezoelectric element holder 25 arranged in the flow passage 11, the thin film parts 30 and 31 formed of a metal material with higher corrosion resistance than the electrodes 23 and 24 are arranged between the plate-shaped parts 25a and 25b and the electrodes 23 and 24, and thus corrosion of the electrodes 23 and 24 is suppressed.
(71) As described above, according to the Karman vortex flowmeter 100 of the embodiment, the electrodes 23 and 24 of the piezoelectric element 21 can be suppressed from being corroded by the corrosive gas that permeates the fluorine resin material housing the piezoelectric element 21.
(72) In the Karman vortex flowmeter 100 of the embodiment, the piezoelectric element 21 has the pair of electrodes 23 and 24 joined to the first surface 22a and the second surface 22b of the piezoelectric material 22, and the pair of thin film parts 30 and 31 is arranged between the pair of plate-shaped parts 25a and 25b and the pair of electrodes 23 and 24.
(73) By configuring the Karman vortex flowmeter 100 as described above, the pair of electrodes 23 and 24 joined to the first surface 22a and the second surface 22b of the piezoelectric material 22 formed in the plate shape can be suppressed from being corroded by the corrosive gas that has permeated the pair of plate-shaped parts 25a and 25b.
(74) In the Karman vortex flowmeter 100 of the embodiment, the thickness Th2 of the thin film parts 30 and 31 is desirably set to be not less than 1/20 and not more than ? of the thickness Th3 of the piezoelectric element 21. More specifically, the thickness Th3 of the piezoelectric element 21 is desirably set to be not less than 0.3 mm and not more than 0.4 mm, and the thickness Th2 of the thin film parts 30 and 31 is desirably set to be not less than 20 ?m and not more than 60 ?m.
(75) By configuring the Karman vortex flowmeter 100 as described above, the thickness Th2 of the thin film parts 30 and 31 is set to be not less than 1/20 of the thickness Th3 of the piezoelectric element 21, and corrosion of the electrodes 23 and 24 due to the corrosive gas can be sufficiently suppressed by the thin film parts 30 and 31. In addition, the thickness Th2 of the thin film parts 30 and 31 is set to be not more than ? of the thickness Th3 of the piezoelectric element 21 to thereby sufficiently lower rigidity of the thin film parts 30 and 31, and vibration due to the Karman vortexes KV transmitted from the plate-shaped parts 25a and 25b can be reliably transmitted to the piezoelectric element 21 through the thin film parts 30 and 31.
(76) {Second Embodiment}
(77) Hereinafter, a Karman vortex flowmeter 100b of a second embodiment of the present disclosure will be explained with reference to the drawings.
(78) The Karman vortex flowmeter 100b of the embodiment is a Modified Example of the Karman vortex flowmeter 100 of the first embodiment, and shall be similar to the Karman vortex flowmeter 100 of the first embodiment unless otherwise particularly explained hereinafter.
(79) The Karman vortex flowmeter 100 of the first embodiment is housed in the recess 25g without the piezoelectric element 21 attached to the piezoelectric element holder 25 projecting from the recess 25g of the piezoelectric element holder 25.
(80) In contrast with that, in the Karman vortex flowmeter 100b of the embodiment, a piezoelectric element 21a attached to the piezoelectric element holder 25 is formed to have a length long enough to project from the recess 25g of the piezoelectric element holder 25.
(81) As shown in
(82) According to the embodiment, in gripping the piezoelectric element 21a and attaching it to the piezoelectric element holder 25, a worker or a working robot need not insert into the recess 25g fingers or a gripping part with which the piezoelectric element 21a is gripped. Therefore, attachment of the piezoelectric element 21a to the piezoelectric element holder 25 can be easily performed.
(83) The Karman vortex flowmeter 100b of the embodiment may be deformed to form a Karman vortex flowmeter 100c shown in a Modified Example of
(84) The Karman vortex flowmeter 100c shown in
(85) According to the Karman vortex flowmeter 100c of the Modified Example, the piezoelectric element 21a can be held more reliably while easy attachment of the piezoelectric element 21a to the piezoelectric element holder 25 is made possible.
(86) {Other Embodiments}
(87) The present invention is not limited to the above-mentioned embodiments, and can be appropriately changed without departing from the scope of the invention.