Scented wafer

Abstract

A scented wafer having a body formed of a heat resistant fibrous material having a predetermined porosity resulting from a selected denier and length of fibers. A scented material is impregnated into the body material and is constructed to melt and release a scent when exposed to heat at a predetermined temperature for aromatherapy, insect repellant, wild life attractant, medicinal use, deodorant and odor control, perfume release, or any other desired or suitable purpose. The body material does not melt at the predetermined temperature.

Claims

1. A scented wafer for emitting a scent to a surrounding open environment, said scented wafer being uncovered to present a large surface area for emission of scent to the surrounding open environment, and comprising a body material formed of a heat-resistant fibrous material having a predetermined porosity resulting from a selected denier and length of fibers; and a scented material impregnated into the body material and constructed to melt and release a scent when exposed to heat of a predetermined temperature that exceeds the temperature of the surrounding open environment and a melting point of the scented material; wherein the body material retains structural integrity and does not melt at the predetermined temperature to facilitate the reuse or replacement of the wafer, and the body is formed with numerous edges and grooves to create a large surface area for emission of the scented material when heated and melted.

2. The scented wafer of claim 1 wherein the body material is selected from a group comprising nonwoven, woven, meltblown, spunbond, extruded thermal bonded, extruded chemical bonded, resin bonded nonwovens, pulp and cellulose composite materials.

3. The scented wafer of claim 2 wherein the body material is comprised of a natural or synthetic blend and varied denier of fibers.

4. The scented wafer of claim 1 wherein the fibers comprise a synthetic material.

5. The scented wafer of claim 1 wherein the fibers comprise a natural material.

6. The scented wafer of claim 1 wherein the fibers comprise glass.

7. The scented wafer of claim 1 wherein the fibers comprise a pulp based material.

8. The scented wafer of claim 1 wherein the fibers comprise organic starch derivative material.

9. The scented wafer of claim 1 wherein the fibers are polyester with a high degree of moisture regain and temperature and chemical resistivity.

10. The scented wafer of claim 1 wherein the scented material is wax.

11. The scented wafer of claim 1 wherein the fibers are of a fine structure and small size so as to create a tight structure in the body material for a slow release of scented material therefrom when it is heated and melted.

12. The scented wafer of claim 1 wherein the fibers are of a coarse structure and large size so as to create a coarse and open structure in the body material for a quick release of scented material therefrom when it is heated and melted.

13. The scented wafer of claim 1 wherein the fibers range from 0.5 denier to 25 denier and from lengths of 1/16 inch to 10 inches.

14. The scented wafer of claim 1 wherein the body material is felt.

15. The scented wafer of claim 1 wherein the body material will harden when cooled so that it can be reused when it still contains scented material impregnated therein.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIGS. 1, 1A and 1B are perspective views of different illustrative embodiments of a wafer that is constructed in accordance with the principles of the present invention. These views are merely illustrative for the reason that the wafer may be of any suitable size or shape.

(2) FIG. 2A is a side elevational view of a scented wafer of the present invention being heated by a conventional plate warmer.

(3) FIG. 2B is a side elevational view of a scented wafer of the present invention being heated by an open flame.

DETAILED DESCRIPTION OF THE INVENTION

(4) FIG. 1 shows a wafer 10 of the present invention that may be of any suitable size or shape, and comprises a body 12 formed of any suitable heat-resistant material having fibers that are constructed for holding, flow, capillary effect and release of a scent to be used for any suitable or desired purpose.

(5) The body 12 of the wafer is impregnated in any suitable manner with a suitable scented wax or other liquid scent that will melt or vaporize when exposed to heat to emit the scent in a surrounding area. The rate of release of the scent is controlled by the porosity and capillary function of the body material, as well as the temperature of the applied heat, and can be varied by the use of fiber denier and length blends in the body material. For example, finer fibers will create tighter structures to obtain a slow release of the scented material when heated and a greater surface area for pick up and holding of the scented material. Larger fibers will create more coarse and open structures for a quicker release of the scented material when heated and will have less surface for initial pick up and holding of the scented material. As an illustrative example, fibers may range from 0.5 micron to 25 denier and from lengths of 1/16 inch to 10 inches.

(6) The body 12 of the wafer is formed of a suitable material that does not melt when the scented material impregnated therein is heated and melted. The body material may soften during heating of the scented material but retains its structural integrity and will thereafter harden when cooled so that the wafer can be reused. In some cases, when the wafer is depleted of scented material, it may be impregnated again with a desired scented material so that it can be reused.

(7) If the wafer 10 is to be used with an open flame, 20 as shown in FIG. 2B, the body material and fibers will be of a flame retardant material. Fibers such as but not limited to meta and para aramids, modacrylics, flame retardant polyesters, as well as oxidized polyacrylonitrile carbonized fibers may be used because they are inherently flame retardant. Glass fibers and blends of glass fibers can also be used in higher temperature applications. In general, the wafer may be comprised of flame retardant fibers such as modacrylics, flame retardant polyesters, Nomex, Kevlar, PBO, PBI, Meta Aramids and Para Aramids, glasses, silicas, polyacrylonitrile or carbon, blends of these materials or any other suitable materials.

(8) If conventional plate warmer 22 shown in FIG. 2A or similar heater is to be used, the body material may be formed of any suitable material such as synthetics or blends of suitable materials that will resist melting at temperatures ranging from about 130-140 F., or any other desired temperature range.

(9) As illustrative examples, the body 12 may be formed of any nonwoven, woven, meltblown, spunbond, thermo bonded, extruded or resin bonded material comprised of any natural or synthetic blend and varied deniers of fibers, or of any suitable capillary wicking material. The density can be adjusted so that its porosity will be suitable for holding and release of any desired or suitable scent or scents.

(10) The body 12 may have any suitable or desired shape, such as flat form, two dimensional, three dimensional or multi-dimensional. Also, the body 12 may be formed in any suitable or desired manner, such as pressed and cut, pressed cavity formed and cut or extruded formed and cut.

(11) Any suitable scented wax or other fragrance or scented material may be used. Specific illustrative examples of suitable waxes and fragrances or scents are as follows:

Waxes

(12) Animal and plant based waxes (all natural waxes) Petroleum based wax Synthetic based wax

Fragrances or Scents

(13) Oil based, water based and alcohol based which can be derived from natural and/or synthetic ingredients. The amount of fragrance or scent can range, e.g., from 1% to 100% but typically falls in the 10%-30% range by weight

(14) FIGS. 1A and 1B illustrate wafers 110 and 210 having bodies 112 and 212, respectively, that have different shapes from the wafer 10 shown in FIG. 1 and are formed in the same manner as the wafer 10.

(15) As shown in FIGS. 1, 1A and 1B, the body of the wafer may be formed with numerous edges and grooves 14, 114, 214 to create a greater surface area for emission of the scent.

(16) A general comparison of the amount of wax and fragrance used by a conventional wax tart and different illustrative embodiments of the scented wafer of the present invention is as follows:

(17) Conventional Wax Tart

(18) 6 tarts at 12 grams=72 grams total

(19) Fragrance or scent (15% load)6 tarts at 1.8 grams=10.8 grams total

(20) Scented Wafer (Single Large Fiber Wafer)

(21) Total weight25 grams

(22) Fragrance or scent (25% load)6.25 grams

(23) Wax18.75 grams

(24) Scented Wafer (6 Mini Fiber Wafers)

(25) 6 wafers at 8 grams=48 grams total

(26) Fragrance or scent (15% load)6 wafers at 1.2 grams=7.2 grams total

(27) Wax6 wafers at 6.8 grams=40.8 grams total

(28) It is apparent, therefore, that different embodiments of the scented wafer of the present invention can use less fragrance or scent and wax than a conventional wax tart.

(29) The scented wafer 10 of the present invention possesses many advantages over conventional scented candles, wax tarts or other known scent releasing devices, some of which are as follows:

(30) 1. A significantly longer life span;

(31) 2. Can be easily reused after a heating cycle;

(32) 3. Very safe to use since there is no open flame or exposed hot melted wax;

(33) 4. Can be constructed with various fibrous structures to control the rate of release of the scented material impregnated therein;

(34) 5. Uses less wax and fragrance to create a desired scent;

(35) 6. Can be easily and safely stored;

(36) 7. Is inexpensive to manufacture;

(37) 8. Can be created with numerous surfaces to present a large surface area for emission of scent;

(38) 9. Can be constructed of different fibrous materials depending on the scented material and on the heat source used to melt or vaporize the scented material impregnated therein; and

(39) 10. Can be used to release a scent for any suitable or desired purpose.

(40) While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.