Method and apparatus for a tarpaulin fastening system
10245927 ยท 2019-04-02
Assignee
Inventors
Cpc classification
B60P7/04
PERFORMING OPERATIONS; TRANSPORTING
B60J7/064
PERFORMING OPERATIONS; TRANSPORTING
F16H19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60P7/04
PERFORMING OPERATIONS; TRANSPORTING
B60J7/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tarpaulin fastening device includes a support frame for support of one or more winch/spool assemblies and associated interconnecting line cord. The interconnecting line cord is extracted/retracted from/to its respective winch/spool assembly through actuation of a gear assembly. The interconnecting line cord is woven through eyelets of one or more connection pins and terminated with an anchoring mechanism. Once extracted from the winch/spool assembly, the interconnecting line cord is anchored to a flatbed trailer using the anchor mechanism and each connection pin is alternatingly connected to connection points along a length of tarp covering a payload supported by the flatbed and to connection points along a length of the flatbed trailer. Once the interconnecting line cord is anchored and connected to the tarp and flatbed, the tarp is secured onto the payload by actuation of the gear assembly.
Claims
1. A tarp fastening system, comprising: a flatbed trailer, including at least one mechanical support structure; a rubrail; a payload; and a tarp arranged to cover the payload; and one or more tarp fastening devices removably coupled to the at least one mechanical support structure, each of the one or more tarp fastening devices including, a support frame; a spool coupled to the support frame; an interconnecting line cord coupled to the spool; a plurality of connection pins coupled to the interconnecting line cord; and a gear assembly coupled to the spool, wherein the plurality of connection pins are removably coupled to the tarp and the rubrail and the gear assembly is configured to retract the interconnecting line cord into the spool to secure the tarp to the payload.
2. The tarp fastening system of claim 1, wherein the at least one mechanical support structure includes a stake pocket.
3. The tarp fastening system of claim 2, wherein the support frame includes a latching mechanism configured to maintain a position of the support frame within the stake pocket.
4. The tarp fastening system of claim 3, wherein the latching mechanism includes a locking mechanism and a spring.
5. The tarp fastening system of claim 2, wherein the support frame includes a locking pin configured to maintain a position of the support frame within the stake pocket.
6. The tarp fastening system of claim 1, wherein the connection pins are configured to exert a force onto the rubrail to maintain a position of the connection pins on the rubrail.
7. The tarp fastening system of claim 1, further comprising an anchor mechanism coupled to an end point of the interconnecting line cord.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various aspects and advantages of the invention will become apparent upon review of the following detailed description and upon reference to the drawings in which:
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DETAILED DESCRIPTION
(13) Generally, the various embodiments of the present invention are applied to tarpaulin (abbreviated tarp) fastening systems that allow an interconnecting line cord (e.g., a light weight nylon rope such as parachute cord abbreviated paracord or ultra-high-molecular-weight polyethylene fiber rope such as Dyneema and Spectra brand fiber rope) of a tarp fastening device to be fully engaged with the tarp and the payload support structure (e.g., a flatbed semi-trailer) while the interconnecting line cord remains under no load. That is to say, for example, that substantially zero stored energy may exist within the interconnecting line cord while the interconnecting line cord may be interconnected between the tarp and the flatbed semi-trailer.
(14) In one embodiment, a full length of the interconnecting line cord may be stowed within a spool of the tarp fastening device, such that any length (e.g., between a zero length and a full length) of the interconnecting line cord may be extracted from the spool during the actuation process. A winch may also be provided that may include a gear assembly and a gear locking mechanism, which may allow the interconnecting line cord to be extracted from the spool and retracted back into the spool in a controlled manner with a mechanical and/or electrical advantage. The winch, for example, may either be actuated manually (e.g., via a mechanical lug nut driven by a lug wrench or a power socket wrench) or actuated electrically (e.g., via an electric motor) to facilitate the extraction and retraction of the interconnecting line cord from/to the spool.
(15) The spool, interconnecting line cord, gear assembly and gear locking mechanism of the tarp fastening device may each be supported by a support frame having a form factor that may be compatible with pre-existing mechanical support structures of a flatbed semi-trailer (e.g., the multiple stake pockets available on virtually all flatbed semi-trailers), which may allow the tarp fastening device to be anchored to any one of the multiple stake pockets via the tarp fastening device's support frame. Since the stake pockets of flatbed semi-trailers exhibit substantially universal dimensions (e.g., substantially universal height, width, depth and wall thickness dimensions), the tarp fastening device may be interchanged and made to be operable with virtually any flatbed semi-trailer now in operation, or any flatbed semi-trailer that may be placed into operation in the future (e.g., the tarp fastening device may be permanently anchored to newly constructed flatbed semi-trailers via bolt-on or welded means or removably anchored to the stake pockets of newly constructed semi-trailers).
(16) In addition, multiple winch/spool assemblies (e.g., two winch/spool assemblies) may be accommodated by the tarp fastening device's support frame, whereby each of the multiple winch/spool assemblies may be independently attached to the support frame and used independently of one another. In one embodiment, for example, a support frame may accommodate two winch/spool assemblies and may be anchored within a single stake pocket that may exist at a position (e.g., a midpoint) of both sides of the flatbed semi-trailer, such that one or more tarps may be secured to the one or more payloads supported by the flatbed semi-trailer to protect the one or more payloads from environmental conditions.
(17) In operation, a first interconnecting line cord may be extracted from the spool of the first winch/spool assembly that may be attached to the support frame and extended along a length of the flatbed semi-trailer (e.g., about half the length of the flatbed semi-trailer), whereby the extracted portion of the first interconnecting line cord may be attached to an endpoint of the flatbed semi-trailer (e.g., an anchor point such as a stake pocket located at the rear of the flatbed semi-trailer). Similarly, a second interconnecting line cord may be extracted from the spool of the second winch/spool assembly that may be attached to the support frame and extended along a length of the flatbed semi-trailer (e.g., about half the length of the flatbed semi-trailer), whereby the extracted portion of the second interconnecting line cord may be attached to an endpoint of the flatbed semi-trailer (e.g., an anchor point such as a stake pocket located at the front of the flatbed semi-trailer).
(18) Once the interconnecting line cords of both spools have been extended and anchored, connection pins arranged along a length of each of the two interconnecting line cords may engage connection points along the length of the flatbed semi-trailer (e.g., along a bottom portion of the rubrail of the flatbed semi-trailer) and connection points along the length of the tarp (e.g., D-rings located along the length of the tarp). In one embodiment, connection pins connected along a length of each interconnecting line cord may be alternatingly connected, such that for example, a first connection pin may be connected to a D-ring of the tarp, a second connection pin may be connected to a bottom portion of the rubrail of the flatbed semi-trailer, a third connection pin may be connected to a D-ring of the tarp, a fourth connection pin may be connected to a bottom portion of the rubrail of the flatbed semi-trailer, and so on.
(19) Once the interconnecting line cords of both spools of both winch/spool assemblies have been extended and anchored and once at least a portion of connection pins have been connected to their respective connection points, each winch of each winch/spool assembly may be actuated such that a length of each of the interconnecting line cords may be retracted back into each spool of each winch/spool assembly thereby decreasing a length of each interconnecting line cord that exists outside of each spool, which in turn increases the tension of each interconnecting line cord, thereby securing the tarp against the payload for protection against environmental conditions. An identical process may also be used to secure the tarp against the payload on the opposite side of the flatbed semi-trailer.
(20) It should be noted that during the time that each interconnecting line cord of each spool of each winch/spool assembly is extended and anchored and while each connection pin is connected to its respective connection point, virtually no tension may exist on each of the interconnecting line cords. Accordingly, virtually no stored energy may be present while a user interconnects the tarp fastening device of the present invention to the associated tarp and flatbed semi-trailer, which may substantially eliminate any safety hazard that may otherwise result from the unintended release of any stored energy and any resultant injury that may be caused by such safety hazards that may be present in conventional tarp fastening systems (e.g., bungee-cord-based fastening systems).
(21) In an alternate embodiment, the support frame that may accommodate multiple winch/spool assemblies may be mounted in an inverted orientation in any stake pocket that may be selected by the user. Such an orientation may, for example, lend itself well to provide additional clearance along a surface of the flatbed semi-trailer that may be supporting a payload that may extend past a width of the surface of the flatbed semi-trailer.
(22) In such instances, for example, such a payload may extend beyond a width of a surface of the flatbed semi-trailer, such that the payload may make physical contact with the tarp fastening device if the tarp fastening device were to be mounted right-side up in a corresponding stake pocket. The tarp fastening device, therefore, may instead be mounted up-side down in the corresponding stake pocket, thereby removing the tarp fastening device from any form of physical contact with the payload while simultaneously maintaining full functionality of the tarp fastening device notwithstanding the oversized payload.
(23) In an alternate embodiment, a payload may not extend along the full length of a flatbed semi-trailer, but may instead extend along only a portion of the length. In such an instance, it may not be necessary to utilize both winch/spool assemblies of the tarp fastening device. Accordingly, the support frame of the tarp fastening device may be anchored within a stake pocket that may be situated in proximity to an endpoint or a midpoint of the payload (e.g., at a midpoint along a length of the flatbed semi-trailer that corresponds to an endpoint of the payload) whereby only half of the tarp fastening device may need to be deployed.
(24) As a result, a first interconnecting line cord may be extracted from the first winch/spool assembly that may be attached to the support frame and extended along a length of the flatbed semi-trailer that may be supporting the payload (e.g., about half the length of the flatbed semi-trailer), whereby the interconnecting line cord may be attached to an endpoint of the flatbed semi-trailer (e.g., an anchor point such as a stake pocket located at the front or back of the flatbed semi-trailer). Since the second winch/spool assembly may not be deployed in this embodiment, the second interconnecting line cord may be stowed within the second winch/spool assembly, thereby remaining unused during transport of the payload.
(25) In other embodiments, a support frame may accommodate a single winch/spool assembly. In such an instance, one or more support frames may be anchored within corresponding one or more stake pockets to provide tarp fastening devices for one or more sections of one or more payloads as may be required for a particular application.
(26) In still other embodiments, a support frame may accommodate multiple (e.g., two) winch/spool assemblies that may be arranged in-line such that each winch/spool assembly may rotate about separate axles. Alternately, a support frame may accommodate multiple (e.g., two) winch/spool assemblies that may be arranged in parallel such that each winch/spool assembly may rotate independently about a common axle.
(27) Turning to
(28) A tarp fastening device of
(29) The tarp fastening device of
(30) It should be noted that during the time that each interconnecting line cord 108 and 110 of each respective winch/spool assembly 118 and 116 is extracted and anchored and while each connection pin is connected to its respective connection point, virtually no tension may exist on either of interconnecting line cords 108 and 110. Accordingly, virtually no stored energy may be present while a user interconnects the tarp fastening device of
(31) Subsequently, the user may cause tension to be placed on interconnecting line cords 108 and 110 through the actuation (e.g., mechanical actuation or electro/mechanical actuation) of winch/spool assemblies 118 and 116, respectively, which may cause the slack of respective interconnecting line cords 108 and 110 to be retracted back into respective winch/spool assemblies 118 and 116, thereby securing tarp 104 onto payload 102 to completely cover payload 102 during transport. An identical tarp fastening device (not shown) may exist on the opposite side of flatbed semi-trailer 100 and may operate as discussed above in order to complete the securement of tarp 104 onto the opposite side of payload 102. Front and back fastening systems, as discussed in more detail below in relation to
(32) A locking mechanism (not shown) as discussed in more detail below may be utilized to maintain the position of support frame 112 within stake pocket 114 while tension exists on interconnecting line cords 108 and 110. In particular, tension on interconnecting line cords 108 and/or 110 may tend to cause force vector 134 to act on support frame 112, thereby tending to cause support frame 112 to be pulled from stake pocket 114 in the direction of force vector 134. Utilization of the locking mechanism (not shown), however, may counteract force vector 134 to maintain the securement of support frame 112 within stake pocket 114 while tension exists on interconnecting line cords 108 and/or 110.
(33) Turning to
(34) In particular, since support frame 212 and corresponding winch/spool assemblies 218 and 216 may be disposed in a manner that may not intersect the plane formed by support surface 226 of flatbed 224, no amount of width overlap of payload 202 on support surface 226 may impede the operation of winch/spool assemblies 218 and 216. Other aspects of the tarp fastening device as discussed above in relation to
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(36) In particular, winch/spool assembly 304 may include main gear 310, driving gear 308 and driving lug 312 that may support actuation of winch/spool assembly 304 to rotate in either of directions 340 and/or 342 about axle 364. For example, driving gear 308 may be connected to support frame 302 (connections not shown) in a manner that allows rotation of driving gear 308 in counter-clockwise direction 340 (e.g., by applying a lug wrench or a power socket wrench onto driving lug 312 and manually turning driving gear 308 in counter-clockwise direction 340 or by actuating an electric motor (not shown)), which in turn may cause main gear 310 to rotate in clockwise direction 342. Alternately, or in addition, driving gear 308 may be connected to support frame 302 (connections not shown) in a manner that allows rotation of driving gear 308 in clockwise direction 342 (e.g., by applying a lug wrench or a power socket wrench onto driving lug 312 and manually turning driving gear 308 in clockwise direction 342 or by actuating an electric motor (not shown)), which in turn may cause main gear 310 to rotate in counter-clockwise direction 340. In response, interconnecting line cord 320 may either be extracted from or retracted into winch/spool assembly 304 depending upon the direction (e.g., clockwise or counter-clockwise) that interconnecting line cord 320 may be spooled onto winch/spool assembly 304. Locking mechanism 344 may engage/disengage main gear 310 (or alternately may engage/disengage driving gear 308) through rotation of locking mechanism 344 in direction 346. When engaged, for example, rotation of winch/spool assembly 304 may be prevented by locking mechanism 344. When locking mechanism 344 may be disengaged, for example, winch/spool assembly 304 may be allowed to rotate about axle 364.
(37) Similarly, winch/spool assembly 306 may include main gear 316, driving gear 314 and driving lug 318 that may provide actuation of winch/spool assembly 306 to rotate in either of directions 352 and/or 354 about axle 366. For example, driving gear 314 may be connected to support frame 302 (connections not shown) in a manner that allows rotation of driving gear 314 in counter-clockwise direction 352 (e.g., by applying a lug wrench or a power socket wrench onto driving lug 318 and manually turning driving gear 314 in counter-clockwise direction 352 or by actuating an electric motor (not shown)), which in turn may cause main gear 316 to rotate in clockwise direction 354. Alternately, or in addition, driving gear 314 may be connected to support frame 302 (connections not shown) in a manner that allows rotation of driving gear 314 in clockwise direction 354 (e.g., by applying a lug wrench or a power socket wrench onto driving lug 318 and manually turning driving gear 314 in clockwise direction 354 or by actuating an electric motor (not shown)), which in turn may cause main gear 316 to rotate in counter-clockwise direction 352. In response, interconnecting line cord 326 may either be extracted from or retracted into winch/spool assembly 306 depending upon the direction (e.g., clockwise or counter-clockwise) that interconnecting line cord 326 may be spooled onto winch/spool assembly 306. Locking mechanism 348 may engage/disengage main gear 316 (or alternately may engage/disengage driving gear 314) through rotation of locking mechanism 348 in directions 350. When engaged, for example, rotation of winch/spool assembly 306 may be prevented by locking mechanism 348. When locking mechanism 348 may be disengaged, for example, winch/spool assembly 306 may be allowed to rotate about axle 366.
(38) Interconnecting line cord 320 may be threaded through eyelet 356 of one or more connection pins 324 and terminated into anchor mechanism 322 as shown. Anchor mechanism 322 may include a spring-loaded latch 358 that may allow interconnecting line cord 320 to be anchored (e.g., anchored to anchor point 126 of flatbed 124 of
(39) Once anchor mechanisms 322 and/or 328 have been anchored to their respective anchor points, one or more connection pins 324 and/or 330 may be connected to their respective connection points as may be required. As per an example, interconnecting line cords 320 and/or 326 may, for example, be alternatingly connected to tarp connection points (e.g., tarp connection points 122 and 132 as discussed above in relation to
(40) In one embodiment, therefore, connection pins 324 and/or 330 may be comprised of the same component (e.g., connection pins 404 and 454 as illustrated in
(41) Furthermore, connection pins 324 and/or 330 may exhibit a clamp-like characteristic, whereby connection pins 324 and/or 330 may engage a connection point of a flatbed trailer in such a way so as to remain fixed once applied even without any tension being applied to the corresponding interconnecting line cord. Turning back to
(42) As a result, for example, the operator of the associated flatbed semi-trailer may apply all connection pins 454 to rubrail 452 and all connection pins 404 to tarp D-rings 402 as may be required in a particular application, with a peace of mind that may come from the knowledge that force vector 460 may be used to maintain the position of each connection pin 454 onto rubrail 452 and tarp D-rings 402 may be used to maintain the position of each connection pin 404 before applying tension to the associated interconnecting line cord(s). Accordingly, the tarp fastening device (e.g., tarp fastening device 300 of
(43) Turning back to
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(45) Turning to
(46) In alternate embodiments, as exemplified in
(47) Turning to
(48) In an alternate embodiment, as exemplified in
(49) It should be noted that operation of winch/spool assemblies 304 and 306 of
(50) As a result, first interconnecting line cord 510 may be extracted from first winch/spool assembly 516 and extended along a length of flatbed 524 that may be supporting payload 502 (e.g., about half the length of the flatbed 524), whereby interconnecting line cord 510 may be anchored to an endpoint of flatbed 524 (e.g., an anchor point such as stake pocket 528 located at the front of the flatbed 524) and alternatingly connected to tarp connection points 522 and flatbed connection points 520 (e.g., as discussed above in relation to tarp connection points and flatbed connection points of
(51) In alternate embodiments, a tarp fastening system may include only a single winch/spool assembly, whereby for example, a support frame meant for two winch/spool assemblies (e.g., support frame 302 of
(52) In such embodiments, winch/spool assemblies (e.g., 618 of
(53) Turning to
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(55) Other aspects and embodiments of the present invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. For example, the composition (e.g., a stainless steel alloy and zinc-plated mild steel) of the connection pins and other components of the tarp fastening devices of the present invention may be selected to provide the appropriate amount of tensile strength and resistance to environmental conditions, yet maintaining the appropriate amount of flexibility and strength as may be required for a given application. It is intended, therefore, that the specification and illustrated embodiments be considered as examples only, with a true scope and spirit of the invention being indicated by the following claims.