Spool for hydraulic valve
10247315 ยท 2019-04-02
Assignee
Inventors
- Matthew J. Beschorner (Plainfield, IL, US)
- Matthew P. Giacomi (Joliet, IL, US)
- Joseph Yousef (Joliet, IL, US)
Cpc classification
Y10T137/8671
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K11/0716
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0613
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/86767
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F15B13/0814
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K11/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A spool for a hydraulic valve includes a cylindrical body having a first end, a second end disposed opposite the first end, and an annular wall defined by an internal surface of the cylindrical body and an external surface of the cylindrical body. The annular wall defines a plurality of holes therethrough. The internal surface defines a first chamber, a second chamber, and a slot chamber within the cylindrical body, the second chamber being in fluid communication with the plurality of holes via the first chamber, the slot chamber being located between the second chamber and the second end of the cylindrical body. The annular wall defines a slot therethrough, the slot extending from the second end of the cylindrical body toward the first end of the cylindrical body along the longitudinal direction, the slot being open at the second end of the cylindrical body along the longitudinal direction.
Claims
1. A spool for a hydraulic valve, the spool comprising: a cylindrical body having a first end a second end disposed opposite the first end along a longitudinal direction, and an annular wall defined by an internal surface of the cylindrical body and an external surface of the cylindrical body, the annular wall defining a plurality of holes therethrough along a radial direction, the radial direction being perpendicular to the longitudinal direction, the internal surface defining a first chamber, a second chamber, and a slot chamber within the cylindrical body, the second chamber being in fluid communication with the plurality of holes via the first chamber, the slot chamber being located between the second chamber and the second end of the cylindrical body and being blocked from fluid communication with the second chamber by a plug disposed within the cylindrical body, the annular wall defining a slot therethrough, the slot extending from the second end of the cylindrical body toward the first end of the cylindrical body along the longitudinal direction, the slot being open at the second end of the cylindrical body along the longitudinal direction, an entirety of the slot being disposed between the plug and the second end of the cylindrical body along the longitudinal direction, the slot being in direct fluid communication with the slot chamber along the radial direction.
2. The spool of claim 1, wherein the slot is configured to engage with an anti-spin pin of a valve body of the hydraulic valve.
3. The spool of claim 1, wherein the plurality of holes includes a first set of holes and a second set of holes, the second set of holes being located between the first set of holes and the second end of the cylindrical body along the longitudinal direction, and wherein a perimeter of each hole of the first set of holes is less than a perimeter of each hole of the second set of holes.
4. The spool of claim 1, wherein the internal surface of the cylindrical body terminates at an end of the first chamber along the longitudinal direction, such that the spool has a solid cross section in a radial plane between the first chamber and the first end of the cylindrical body.
5. The spool of claim 1, wherein the first chamber is configured to elongate along the longitudinal direction based on a fluid pressure within the first chamber, wherein an outer surface of the first chamber is configured to contract based on the elongation of the first chamber, and wherein an inner diameter of the second chamber is less than an inner diameter of the first chamber.
6. A hydraulic valve comprising: a valve body defining at least one bore, at least one pump port, at least one tank port, a first flow passage in fluid communication with the at least one pump port and the at least one bore, and a second flow passage in fluid communication with the at least one tank port and the at least one bore; at least one spool slidably disposed within the at least one bore of the valve body, the at least one spool being configured to selectively fluidly communicate with the first flow passage and the second flow passage, the at least one spool comprising: a cylindrical body having a first end, a second end disposed opposite the first end along a longitudinal direction, and an annular wall defined by an internal surface of the cylindrical body and an external surface of the cylindrical body; and at least one biasing member disposed within the valve body, and coupled to the first end of the cylindrical body of the at least one spool, the annular wall defining a plurality of holes therethrough along a radial direction, the radial direction being perpendicular to the longitudinal direction, the internal surface defining a first chamber, a second chamber, and a slot chamber within the cylindrical body, the second chamber being in fluid communication with the plurality of holes via the first chamber, the slot chamber being located between the second chamber and the second end of the cylindrical body and being blocked from fluid communication with the second chamber by a plug disposed within the cylindrical body, the annular wall defining a slot therethrough, the slot extending from the second end of the cylindrical body toward the first end of the cylindrical body along the longitudinal direction, the slot being open at the second end of the cylindrical body along the longitudinal direction, an entirety of the slot being disposed between the plug and the second end of the cylindrical body along the longitudinal direction, the slot being in direct fluid communication with the slot chamber along the radial direction.
7. The hydraulic valve of claim 6 further comprising an anti-spin pin engaged with the slot of the at least one spool and the valve body to limit rotational motion of the at least one spool relative to the valve body.
8. The hydraulic valve of claim 6, wherein the plurality of holes comprises a first set of holes and a second set of holes, the second set of holes being located between the first set of holes and the second end of the cylindrical body along the longitudinal direction, and wherein a perimeter of each hole of the first set of holes is less than a perimeter of each hole of the second set of holes.
9. The hydraulic valve of claim 8, wherein the internal surface of the cylindrical body terminates at an end of the first chamber along the longitudinal direction, such that the spool has a solid cross section in a radial plane between the first chamber and the first end of the cylindrical body.
10. The hydraulic valve of claim 6, further comprising a solenoid coupled to the second end of the cylindrical body of the at least one spool.
11. The hydraulic valve of claim 6, wherein the first chamber is configured to elongate along the longitudinal direction based on a fluid pressure within the first chamber, wherein an outer surface of the first chamber is configured to contract based on the elongation of the first chamber, and wherein an inner diameter of the second chamber is less than an inner diameter of the first chamber.
12. A hydraulic system comprising: a pump; a tank; and a hydraulic valve in fluid communication with the pump and the tank, the hydraulic valve comprising: a valve body defining at least one bore, a first flow passage configured to communicate with the pump via at least one pump port, and a second flow passage configured to communicate with the tank via at least one tank port; at least one spool slidably disposed within the at least one bore of the valve body, and configured to selectively communicate with first flow passage and the second flow passage, the at least one spool comprising: a cylindrical body having a first end, a second end disposed opposite the first end along a longitudinal direction, and an annular wall defined by an internal surface of the cylindrical body and an external surface of the cylindrical body; and at least one biasing member disposed within the valve body, and coupled to the first end of the cylindrical body of the at least one spool, the annular wall defining a plurality of holes therethrough along a radial direction, the radial direction being perpendicular to the longitudinal direction, the internal surface defining a first chamber, a second chamber, and a slot chamber within the cylindrical body, the second chamber being in fluid communication with the plurality of holes via the first chamber, the slot chamber being located between the second chamber and the second end of the cylindrical body and being blocked from fluid communication with the second chamber by a plug disposed within the cylindrical body, the annular wall defining a slot therethrough, the slot extending from the second end of the cylindrical body toward the first end of the cylindrical body along the longitudinal direction, the slot being open at the second end of the cylindrical body along the longitudinal direction, an entirety of the slot being disposed between the plug and the second end of the cylindrical body along the longitudinal direction, the slot being in direct fluid communication with the slot chamber along the radial direction.
13. The hydraulic system of claim 12, wherein the hydraulic valve further comprises an anti-spin pin engaged with the slot of the at least one spool and the valve body to limit rotational motion of the at least one spool relative to the valve body.
14. The hydraulic system of claim 12, further comprising a solenoid coupled to the second end of the cylindrical body of the at least one spool.
15. The hydraulic system of claim 12, wherein the first chamber is configured to elongate along the longitudinal direction based on a fluid pressure within the first chamber, wherein an outer surface of the first chamber is configured to contract based on the elongation of the first chamber, and wherein an inner diameter of the second chamber is less than an inner diameter of the first chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Wherever possible, corresponding or similar reference numbers will be used throughout the drawings to refer to the same or corresponding parts. Moreover, references to various elements described herein, are made collectively or individually when there may be more than one element of the same type. However, such references are merely exemplary in nature. It may be noted that any reference to elements in the singular may also be construed to relate to the plural and vice-versa without limiting the scope of the disclosure to the exact number or type of such elements unless set forth explicitly in the appended claims.
(11) Referring to
(12) Referring to
(13) For the purpose of allowing flow of fluid within the valve body 202, the valve 102 includes a first flow passage 210 and a second flow passage 212. As it can be understood by a person skilled in the art, the first flow passage 210 and the second flow passage 212 may be embodied as grooves in the valve body 202 to allow flow of fluid therethrough. Size and shape of the first flow passage 210 and the second flow passage 212 may be predetermined, such that a required pressure of the fluid is maintained when the fluid flows through the first flow passage 210 and the second flow passage 212. While the first flow passage 210 is in fluid communication with the pump port 206 and the bores 204, the second flow passage 212 is in fluid communication with the tank ports 208 and the bores 204. As such, the fluid supplied by the pump 106 to the valve 102 flows to the bores 204 through the first flow passage 210 and the fluid flows out of the valve 102 from the bores 204 through the second flow passage 212. It should be understood that number of first flow passages 210 and second flow passages 212 shown in
(14) In one embodiment, the valve 102 also includes at least one spool 214 slidably disposed within the at least one bore 204 of the valve body 202. For instance, the valve 102 can include a first spool 214-1 disposed in the bore 204-1, a second spool 214-2 disposed in the bore 204-2, a third spool 214-3 disposed in the bore 204-3, and a fourth spool 214-4 disposed in the bore 204-4, as illustrated in
(15) Further, the valve 102 includes multiple biasing members, such as a first biasing member 216-1, a second biasing member 216-2, a third biasing member 216-3, and a fourth biasing member 216-4 coupled to the first spool 214-1, the second spool 214-2, the third spool 214-3, and the fourth spool 214-4, respectively, as shown in
(16) Referring to
(17) The spool 214 also includes a first chamber 308 defined within the cylindrical body 302. In particular, the first chamber 308 is located at a predetermined distance X from the first end 304 of the cylindrical body 302. The spool 214 includes an end portion 310 (shown by a cut-section C1) extending for the predetermined distance X between the first end 304 of the cylindrical body 302 and the first chamber 308. In this embodiment, the end portion 310 of the spool 214 is provided as a solid portion to add to the strength of the spool 214.
(18) The first chamber 308 is located in the hollow portion of the cylindrical body 302. The first chamber 308 has an outer diameter D.sub.f and an inner diameter d.sub.f, which together define a thickness T.sub.f (shown by cut-section C2) of the first chamber 308. A plurality of holes 312 is provided on a wall of the first chamber 308 and, accordingly, the first chamber 308 is configured to receive the fluid through the plurality of holes 312. Furthermore, the plurality of holes 312 includes a first set of holes 314 and a second set of holes 316 located below the first set of holes 314 along a longitudinal axis L of the cylindrical body 302. Perimeter of each hole of the first set of holes 314 is less than perimeter of each hole of the second set of holes 316. In one example, each hole of the first set of holes 314 and the second set of holes 316 may be a circle. However, in some examples, shape of each hole of the first set of holes 314 can be different from that of the second set of holes 316.
(19) The plurality of holes 312 can also include a third set of holes 318 located below the second set of holes 316. Perimeter of each hole of the second set of holes 316 could be less than perimeter of each hole of the third set of holes 318. As such, the holes 312 are formed in an order of increasing perimeter, in a direction from the first end 304 to the second end 306 of the cylindrical body 302 and along the longitudinal axis L of the cylindrical body 302, in the wall of the first chamber 308.
(20) In one embodiment, the spool 214 further includes a second chamber 320 defined within the cylindrical body 302. The second chamber 320 is located downstream of the first chamber 308 and is in fluid communication with the first chamber 308. The second chamber 320 has an outer diameter D.sub.s and an inner diameter d.sub.s, which together define a thickness T.sub.s (shown by the cut-section C2) of the second chamber 320. The inner diameter d.sub.s of the second chamber 320 is less than the inner diameter d.sub.f of the first chamber 308. As such, the thickness T.sub.s of wall of the second chamber 320 is greater than then thickness T.sub.f of the wall of the first chamber 308. Consequently, volume of the second chamber 320 is less than volume of the first chamber 308.
(21) Further, the second end 306 of the cylindrical body 302 includes at least one slot 322. For instance, the second end 306 of the cylindrical body 302 can include slots 322-1, 322-2, 322-3, and 322-4, collectively and alternatively referred to as the slots 322, and individually referred to as the slot 322. In one embodiment, the slots 322 extend along the longitudinal axis L of the cylindrical body 302. Additionally, the slots 322 are provided in a manner, such that two slots 322 are located diagonally opposite to each other. Although
(22) Referring to
(23) The valve body 202 includes a hole 406 to removably receive the anti-spin pin 402. During assembly of the valve 102, the anti-spin pin 402 can be engaged with the hole 406. Subsequently, the spool 214 can be introduced into the valve body 202 in a downward direction Y, as shown in
(24) Alternatively, the spool 214 can be disposed in the bore 204 to an extent where the spool 214 cannot be moved any further in the downward direction Y. At such a condition, an end surface 410 (shown in
(25) In some embodiments, an internal surface 404 of the bore 204 can include protrusions (not shown), such that the slots 322 are capable of engaging with the protrusions. With such construction, the internal surface 404 of the bore 204 includes the protrusions (not shown), the spool 214 can be rotated about the longitudinal axis L in a similar fashion until the slots 322 can be engaged with the protrusions. In some examples, outer surface of the second end 306 of the spool 214 can include protrusions (not shown) extending along the longitudinal axis L of the spool 214 instead of the slots 322, and the inner surface 404 of the bore 204 can include grooves (not shown) corresponding to the protrusions on the spool 214. Accordingly, when the spool 214 is inserted through the bore 204, the spool 214 can be restricted in further inward movement when the protrusions on the spool 214 are not aligned with the grooves on the internal surface 404 of the bore 204. In such condition, the spool 214 can be rotated about the longitudinal axis L until the protrusions on the spool 214 are aligned with the grooves on the internal surface 404 of the bore 204. Subsequently, the spool 214 can be pushed in the downward direction Y.
(26) In one embodiment, the spool 214 further includes a plug 414 disposed at the second end 306 of the spool 214, as shown in
(27) Referring to
(28) A first end 506 of the movable member 502 is coupled to a spring member 508 of the valve 102. The spring member 508 includes two helical springs positioned coaxially, where pitch of an inner spring is less than pitch of an outer spring. A second end 510 of the movable member 502 is coupled to a sliding member 512 which is further coupled to a spring member 514. Further, the spring member 514 is disposed between a stopper 516 and the sliding member 512. Spring constant of the spring member 514 can be less than that of the spring member 508. As such, the spring member 514 deflects, that is, compresses, when the sliding member 512 moves towards the stopper 516. The spring member 508 can have a relatively high value of spring constant compared to that of the spring member 514, so that the springs deflect less when subjected to axial load
(29) During operation, the fluid being received within the movable member 502 causes a pressure rise in the movable member 502. The fluid exerts an axial thrust on the sliding member 512 and a flange member 518. Unless thrust exerted by the fluid on the flange member 518 is greater than biasing force of the spring member 508, the flange member 518 is not moved in the downward direction Y to compress the spring member 508. However, since biasing force of the spring member 514 is less than that of the spring member 508, the axial thrust exerted by the fluid on the sliding member 512 causes the sliding member 512 to move towards the stopper 516. Such movement of the sliding member 512 allows fluid to enter the first flow passage 210 and flow towards the bore 204-2 and the bore 204-3, as shown in
(30) For the purpose of description, flow of the fluid into the second spool 214-2 is alone considered. The fluid associated with high pressure flows through the third set of holes 318 and into the first chamber 308 of the second spool 214-2. The first set of holes 314 and the second set of holes 316 are covered by a land portion 520 of the bore 204. Owing to the fluid communication of the second chamber 320 with the first chamber 308, the fluid received within the first chamber 308 flows to the second chamber 320 as well. Unless the thrust corresponding to pressure of the fluid within the first chamber 308 is greater than the biasing force of the second biasing member 216-2, the second spool 214-2 does not slide towards the second biasing member 216-2.
(31) In such a condition when the pressure of the fluid within the second spool 214-2 is less than the biasing force of the second biasing member 216-2, the fluid exerts thrust on inner surface of the first chamber 308, which is indicated with the arrows A1 and A2. While the arrows A1 are indicative of thrust exerted on the inner surface of the first chamber 308 in an axial direction along the longitudinal axis L, the arrows A2 are indicative of thrust exerted on the inner surface of the first chamber 308 in a radial direction perpendicular to the longitudinal axis L. The first chamber 308 is configured to elongate along the longitudinal axis L based on the pressure of the fluid. An outer surface 324 (shown in
(32) However, when the thrust corresponding to pressure of the fluid in the first chamber 308 is greater than the biasing force of the second biasing member 216-2, the spool 214-2 moves towards the second biasing member 216-2, thereby uncovering the first set of holes 314 and the second set of holes 316 from the land portion 520. Once at least one of the first set of holes 314 and the second set of holes 316 are uncovered, the fluid flows into the second flow passage 212 and towards the tank port 208-1. Further, the fluid received in the second flow passage 212 exerts a radial inward force, indicated by arrows A3, on the outer surface 324 of the spool 214-2. Since the end portion 310 of the spool 214-2 is made as the solid portion, the contraction (or, shrinkage) of the outer diameter D.sub.f of the first chamber 308 can be overcome. Additionally, the plug 414 prevents contraction of the second chamber 320 of the spool 214-2. To this end, the high pressure fluid is allowed to flow from the pump port 206 to the tank port 208 via the spool 214-2.
(33) Referring to
(34) A perspective view of the spool 602 is illustrated in
(35) The valve 600 also includes an anti-spin pin 802, as illustrated in
(36) In operation, the solenoid 614 is configured to cause the biasing member 612 compress and allow the spool 602 to move in a direction S, as indicated in
(37) Various embodiments disclosed herein are to be taken in the illustrative and explanatory sense, and should in no way be construed as limitations to the present disclosure.
INDUSTRIAL APPLICABILITY
(38) The present subject matter describes the spools 214 and 602 and valves 102 and 600 equipped with the spools 214 and 602 respectively. The valves 102 and 600 of the present disclosure can be deployed in various machines, which involve hydraulic systems for actuating movement of the components 112 of the machines. For instance, the valves 102 and 600 can be deployed in communication with the hydraulic system of the excavator machine to control movement of the boom assembly.
(39) As described earlier with respect to
(40) Besides the contraction of the spool 214 caused by the elongation event, fluid residing in the second flow passage 212 also exerts forces on the outer surface 324 of the spool 214. However, owing to the presence of the end portion 310 of the spool 214, which is provided as the solid portion, contraction (or, shrinkage) of the spool 214 is restricted. Additionally, the plug 414 disposed at the second end 306 of the spool 214 assists in limiting the contraction of the spool 214. Therefore, the spool 214 of the present disclosure eliminates any possibility of leakage of the fluid in the bore 204 of the valve 102.
(41) Besides these features of the spool 214, the valves 102 and 600 include the anti-spin pins 402 and 802, as illustrated in
(42) While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.