Intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on thermal expansion and contraction principle
11517037 · 2022-12-06
Assignee
- Qingdao University Of Technology (Qingdao, CN)
- XINJIANG JIANGNING LIGHT INDUSTRY MACHINERY ENGINEERING TECHNOLOGY CO., LTD (Urumqi, CN)
Inventors
- Changhe Li (Qingdao, CN)
- Mingzheng LIU (Qingdao, CN)
- Ji Che (Urumqi, CN)
- Sanqiang Zhang (Qingdao, CN)
- Yanbin Zhang (Qingdao, CN)
- Dongzhou Jia (Qingdao, CN)
- Cai Wang (Urumqi, CN)
- Weidong Xie (Qingdao, CN)
- Qianqian Zhao (Qingdao, CN)
- Mingchuang Kang (Qingdao, CN)
- Enhao Liu (Qingdao, CN)
- Zhaohua Li (Qingdao, CN)
- Yali Hou (Qingdao, CN)
Cpc classification
International classification
Abstract
Disclosed is a continuous feeding mechanism including a transfer mechanism, wherein the transfer mechanism includes a rotatable indent roller circumferentially provided with a plurality of blanking grooves; a post pin is arranged in each blanking groove; the post pin is connected with a spring; the spring is arranged towards the interior of the indent roller; and the post pin can move along the blanking grooves; a feeding box, wherein the bottom of the feeding box is hollow, and the bottom is arranged above the indent roller or the bottom is fixedly connected with the indent roller; the continuous feeding mechanism is arranged above one side of the transfer mechanism; and an electromagnetic heating mechanism which includes a supporting frame, wherein the transfer mechanism is arranged in the supporting frame, and an electromagnetic coil is circumferentially arranged outside the supporting frame.
Claims
1. An intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on a thermal expansion and contraction principle, comprising: an electromagnetic heating mechanism comprising a supporting frame, wherein a transfer mechanism is arranged in the supporting frame, and an electromagnetic coil is circumferentially arranged outside the supporting frame; and the transfer mechanism penetrating through the supporting frame and used to feed walnut kernels into the supporting frame and transfer the walnut kernels out of the electromagnetic heating mechanism.
2. The intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on the thermal expansion and contraction principle according to claim 1, wherein one side of the transfer mechanism is also provided with a feeding mechanism.
3. The intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on the thermal expansion and contraction principle according to claim 2, wherein the feeding mechanism comprises a feeding plate obliquely arranged; a middle portion of the feeding plate is provided with a rotating shaft with a material shifting groove; the rotating shaft is connected with a grooved pulley component disposed on a side portion of the feeding plate; and a lower half section of the feeding plate is provided with a plurality of distributing plates; or the distributing plates are arranged along a length direction of the feeding plate, and a longitudinal section of each distributing plate is of a herringbone structure; and the rotating shaft is arranged in a width direction of the feeding plate.
4. The intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on the thermal expansion and contraction principle according to claim 1, wherein the electromagnetic heating mechanism can be replaced by a resistance heating mechanism.
5. The intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on the thermal expansion and contraction principle according to claim 1, wherein the longitudinal section of the supporting frame is annular; both sides of the supporting frame are supported respectively through the supporting plate; a radiation liner is arranged in the supporting frame; a thermal insulation layer is arranged between the radiation liner and the electromagnetic coil; further, the outer side of the electromagnetic coil is provided with a thermal insulation shell.
6. The intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on the thermal expansion and contraction principle according to claim 5, wherein a temperature sensor is arranged in the radiation liner; the temperature sensor is connected with a controller; and the controller is separately connected with a control switch of the electromagnetic coil and the transfer mechanism; or, the longitudinal section of the radiation liner is arranged in a rectangular ring.
7. The intelligent apparatus for separating walnut kernels and red coats by belt conveying and heat radiation based on the thermal expansion and contraction principle according to claim 1, wherein the transfer mechanism is a conveyor belt; the conveyor belt is supported through transfer rolls arranged on an upper support rack and a lower support rack; the transfer rolls are driven by a belt transfer component to rotate; the upper support rack and the lower support rack are supported through a plurality of connecting rods; and the supporting frame is arranged around the upper support rack.
Description
DESCRIPTION OF THE DRAWINGS
(1) The drawings of description constituting part of the present application are used to provide further understanding of the present application. The exemplary embodiments and description thereof of the present application are used to explain the present application and do not constitute the improper limitation to the present application.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) In the figures: I-01—thermal insulation shell, I-02—electromagnetic coil, I-03—thermal insulation layer, I-04—right end cover, I-05—washer, I-06—bolt, I-07—radiation liner, I-08—supporting plate 1, I-09—left end cover, I-10—supporting plate 2, I-11—temperature sensor
(14) II-01—stepper motor, II-02—key 1, II-03—key 2, II-04—key 3, II-05—key 4, II-06—transmission belt 1, II-07—transmission belt 2, II-08—belt pulley 1, II-09—belt pulley 2, II-10—belt pulley 3, II-11—belt pulley 4, II-12—transfer shaft 1, II-13—transfer shaft 2, II-14—supporting shaft 1, II-15—supporting shaft 2, II-16—supporting shaft 3, II-17—transfer bearing, II-18—supporting bearing, II-19—conveyor belt, II-20—supporting angle steel, and II-21—supporting I-shaped steel.
(15) III-01—seed protection plate, III-02—indent roller, III-03—slide block, III-04—post pin, III-05—positioning shaft sleeve, III-06—spring, III-07—eccentric sleeve, III-08—adjusting rotating shaft, III-09—key, III-10—feeding box, III-11—feeding plate, III-12—rotating plate, III-13—distributing plate, III-14—grooved pulley, and III-15—grooved pulley core.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(16) It should be noted that the following detailed description is exemplary and is intended to provide further illustration to the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as generally understood by ordinary skilled in the prior art to which the present invention belongs.
(17) It should be noted that the terms used herein are for the purpose of describing specific embodiments only and are not intended to limit exemplary implementation modes according to the present invention. As used herein, the singular form is also intended to include the plural form unless otherwise clearly indicated by the context. In addition, it should be understood that when the terms “contain” and/or “include” are used in the specification, the terms specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
(18) As described in the background, the prior art has defects. In order to solve the above technical problems, the present application is proposed.
(19) In a typical implementation mode of the present application, as shown in
(20) As shown in
(21) As shown in
(22) The walnut kernels are heated in a heat radiation mode. Firstly, by using the electromagnetic induction principle, eddy current is generated on the radiation liner, and then the radiation heat exchanging process of the liner and the walnut kernels is used to increase the temperature of the walnut kernels. Since the heat radiation occurs on the surface of an object, when the temperature of the red coats increases apparently, the temperature of the walnut kernels does not increase significantly.
(23) Supposing that the temperature of the liner is homogeneous, red coat materials on the surfaces of the liner and walnut kernels can be regarded as gray bodies. The numbers of all sides of the liner are respectively 1, 2, 3 and 4, and the number of the material is 5, so
G.sub.5F.sub.5=J.sub.1F.sub.1φ.sub.1,5+J.sub.2F.sub.2φ.sub.2,5+J.sub.3F.sub.3φ.sub.3,5+J.sub.4F.sub.4φ.sub.4,5 (1)
Q.sub.5=J.sub.5F.sub.5−G.sub.5F.sub.5=J.sub.5F.sub.5−J.sub.1F.sub.1φ.sub.1,5−J.sub.2F.sub.2φ.sub.2,5−J.sub.3F.sub.3φ.sub.3,5−J.sub.4F.sub.4φ.sub.4,5 (2)
(24) an effective radiation expression is used to obtain
J.sub.5F.sub.5=F.sub.5E.sub.b5−(−1)Q.sub.5 (3)
J.sub.1F.sub.1+J.sub.2F.sub.2+J.sub.3F.sub.3+J.sub.4F.sub.4=F.sub.1E.sub.b1+F.sub.2E.sub.b2+F.sub.3E.sub.b3+F.sub.4E.sub.b4−(−1)Q (4)
(25) Because Q.sub.5=−Q
(26) it can derive that
(27)
(28) Because φ.sub.1,5F.sub.1=φ.sub.5,1F.sub.5
(29) it is substituted in the above formula to obtain
(30)
(31) Because 1, 2, 3 and 4 are the same material, E.sub.b1=E.sub.b2=E.sub.b3=E.sub.b4.
(32) Because φ.sub.5,1+φ.sub.5,2+φ.sub.5,3+φ.sub.5,4=1,
(33)
(34) Since the raw material on the surface of the material is not a gray body, it shall be multiplied by a correction coefficient K.
(35) The heat flow is multiplied by time t, i.e. the heat H transferred in time t.
(36) In the time t, the temperature increase of the unit weight is:
(37)
(38) The temperature increase of a single walnut kernel is
T.sub.0=T×m.sub.0 (9)
(39) The average volume expansion coefficient is
(40)
(41) The walnut kernels and the red coats are different in linear expansion coefficients. When the heat amount in the unit time is identical, the expansion volumes may be different, and at this time, the walnut kernels may be separated from the red coats adhered on the surfaces of the walnut kernels.
(42) A conveyor belt has an effective heating length of α, a width of b and a heating rate of v. The mass of the walnut kernels heated in the unit area is m, and the heating efficiency of the walnut kernels is
(43)
(44) In the above formulas: c—material specific heat capacity, J(kg.Math.K); G—projection radiation force, W/m.sup.2; F—area, m.sup.2; φ—angular coefficient, %; J—effective radiation force, W/m.sup.2; Q—heat flow, ε1—material emission rate, %; ε2—cylinder wall emission rate, %; E—radiation force, W/m.sup.2; t—time, S; H—heat, J; T—temperature, ° C.; m.sub.0—mass of the single walnut kernel, Kg; β—average volume expansion coefficient; α—walnut kernel heating efficiency, grains/second; and v—heating rate, m/s.
(45) The electromotive force of AC power used by the heating apparatus is set as:
e.sub.1=n.sub.1BSω sin ωt (12)
(46) Then, the induced electromotive force on the electromagnetic coil is:
e.sub.2=n.sub.2BSω cos ωt (13)
(47) The induced electromotive force generated by the eddy current is e.sub.3=e.sub.1.
(48) Therefore, the eddy current
(49)
(50) The power of the eddy current is
(51)
(52) The heat value is
Q=∫.sub.0.sup.tPdt (16)
(53) In time t, the temperature increase is
T=Q/c (17)
(54) In the above formulas: c—liner wall specific heat capacity, J/(kg.Math.K); e—electromotive force, V; n.sub.1—number of turns of the generator coil; n.sub.2—number of turns of electromagnetic coil; B—magnetic induction strength, T; S—area; ω—AC power angular frequency; I—eddy current intensity, A; P—eddy current power, W; Q—heat, J; R—liner wall resistance, Ω; t—time, S.
(55) According to the electromagnetic heating technology (abbreviated as EH), an electromagnetic coil I-02 wound on the thermal insulation layer I-03 generates an alternating magnetic field; at this moment, the radiation liner I-07 which is made of metal is equivalent to be wrapped in the electromagnetic coil; the surface of the liner wall can be regarded as cutting the alternating magnetic lines to generate the alternating current (i.e. eddy current); the eddy current causes the high-speed irregular movement of metal atoms on the surface of the liner wall; and the atoms collide and rub with one another to generate the heat, thereby playing a role in heating the materials. The wound electromagnetic coil I-02 is characterized by being capable of uniformly and directly radiating the materials in the liner wall at 360°. Compared with the resistance heating, the electromagnetic heating is high in heat conversion rate and low in heat loss and is a heating mode with a conversion rate of 95%. Compared with the microwave heating, the electromagnetic heating does not damage the internal structure of the heated material, so that the loss of nutrients can be reduced, and no radiation harming the human body is produced. In addition, the electromagnetic heating realizes the electric isolation between a heating body and a main circuit, so that the electricity leakage phenomenon caused by the damage of the insulation can be avoided, and the safety can be greatly improved.
(56) The size of the eddy current is related to the electric conductivity, magnetic conductivity and geometric dimension of the metal material. The eddy current consumes the electric energy. In the induction heating apparatus, the eddy current is used to heat the metal. The size of the eddy current is related to parameters such as resistivity ρ, magnetic conductivity μ and thickness h of the metal, distance δ between the metal and the coil, and exciting current angular frequency ω, etc. A calculation formula of the eddy current is as follows:
(57)
(58) In the formula: J is eddy current, formed by magnetic flux in a circle having a radius of r, on the surface of the heating body; σ is electric conductivity of the heating body metal; and Φ.sub.m is magnetic flux in the circle having the radius of r.
(59) A heated body is combined with the electromagnetic induction heating coil, and a gap of 2 to 4 mm is reserved between the heated body and the electromagnetic induction heating coil. When the magnetic lines in the magnetic field pass through the liner wall, the magnetic lines are cut to generate a plurality of small eddy currents, so that the liner wall instantaneously generates heat locally. A theoretical depth of the eddy current is δ.
(60)
(61) In the formula, ρ is resistivity (10.sup.−8Ω.Math.mm); f is frequency (HT); μ is magnetic conductivity (4π×10.sup.−7T/A). In actual application, according to the stipulation, the depth when I(x) is, reduced to 1/e of the surface eddy current intensity is “current penetration depth”, and by calculation, the heat of 86.5 is generated in a thin layer at a depth of δ.
(62) A metal circular plate having a thickness of h, resistivity of ρ and radius of a is disposed in a magnetic field alternating over time and having the magnetic induction intensity of B. In order to calculate the heat power, the metal circular plate is segmented into a plurality of metal thin cylinders having a width of dr, perimeter of 2πr and thickness of h along a current direction, and an induced electromotive force of any one of thin cylinders is
(63)
(64) Resistance of the thin cylinder is
(65)
(66) Therefore, the instantaneous heat power of the thin cylinder is
(67)
(68) The instantaneous heat power of the eddy current of the entire metal circular plate is
(69) supposing B=B.sub.0 sin ωt, then
(70)
(71) The average heat power of the eddy current in one period is
(72)
(73) It can be seen from the above formula that in order to obtain large heat power output, the high-frequency alternating electromagnetic field must be selected to generate the large magnetic induction intensity, and the resistivity of the metal shall be small.
(74) Through the theoretical analysis and by searching the data, an optimization solution is determined for the thickness of the radiation liner I-07. Supposing
Q.sub.Heat loss=Q.sub.Dissipation+Q.sub.Storage (25)
(75) Then
(76)
(77) In the formula, π—heat conduction coefficient of the material, kJ/m.Math.h.Math.° C.
(78) Δt—temperature difference between the radiation liner temperature and the room temperature, ° C.
(79) S—thickness of the radiation liner, m
(80) F—average heat dissipation area of the radiation liner, m.sup.2
(81) ρ—volume weight of the material of the radiation liner, kg/m.sup.3
(82) C—specific heat capacity of the material of the radiation liner, kJ/kg.Math.° C.
(83) τ—heating time
(84) when
(85)
(86) Then
(87)
(88)
(89) It is supposed that the conveyor belt has an effective heating length of a, a width of b and a transmission speed of c.
(90)
(91)
(92) It should be noted that under the inspiration of the working principle of the present invention, those skilled in the art replace the electromagnetic coil with heating apparatuses in other forms, such as resistance wire heating in direct contact with the materials, which has high energy consumption, is not uniform in heating and easy to cause heat loss and may directly burn the materials without proper treatment; and microwave heating in indirect contact with the materials, which may damage the internal structure of the heated materials, increase the loss of nutrients such as grease proteins, and cause low nutrient content of the final material; and moreover, the microwave heating has radiation action, which may pose a health threat to operators to certain extent. The above heating mechanisms are simple replacements without the need of contributing creative labor and shall fall within the protection scope of the present invention. The electromagnetic heating mechanism of the present invention is an optimum solution.
(93) By adopting the apparatus disclosed in the present invention, the walnut kernels are uniformly heated through the electromagnetic heating and the conveyor belt. The red coats and the walnut kernels are deformed to different degrees and are not tightly fitted. Through a ventilating roller mechanism, the red coats and the walnut kernels are thoroughly separated. Under the subsequent action of an air blowing roller, the stripped red coats are blown away, and only final products—walnut kernels remain. In addition, the apparatus of the present application can be used to remove coats of other materials, such as peanuts, apricot kernels and other nuts with thin coats. Therefore, the application range of the device is enlarged, and the practical value of the device is improved.
(94) The above only describes preferred embodiments of the present application and is not intended to limit the present application. Various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent substitution, improvement, etc. made within the spirit and principles of the present application shall be included within the protection scope of the present application.