Vertical wind turbine comprising rotor blade-supporting pitch motor, as well as kit for same, and method for operating same
11519387 · 2022-12-06
Assignee
Inventors
Cpc classification
Y02E10/74
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/9121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vertical wind turbine that includes a plurality of vertical vanes which can be rotated independently of one another about a respective vane rotational axis by a motor and which are mounted on a common circular path in a rotatable manner about a vertical rotor rotational axis. A method for operating a vertical wind turbine. Angular positions are specified for vertical wind turbine vanes which are mounted in a rotatable manner about a respective vertical rotor rotational axis and which can be rotated about a respective vane rotational axis by a motor. The vertical wind turbine is operated in a particularly efficient and material-preserving manner in that the angular positions of the vanes are specified by at least one respective pitch motor which at least partly supports the respective vane.
Claims
1. A vertical wind turbine with a plurality of vertical blades, wherein each blade of the plurality of vertical blades is supported and motor-driven pivotable around a respective blade rotation axis independently of the other blades of the plurality of vertical blades, wherein the plurality of vertical blades are rotatable on a common circular path around a vertical rotor rotation axis, wherein each blade of the plurality of vertical blades is supported exclusively by at least one pitch motor for motor-driven pivoting of each blade of the plurality of vertical blades around its respective blade rotation axis by the at least one pitch motor, wherein each pitch motor comprises a motor shaft arranged concentrically around a respective blade rotation axis and a stator ring that is rigidly connected to a motor housing at which a rotor arm is fastened to connect the blades to a rotor hub, and wherein each of the blades is driven directly by the at least one pitch motor.
2. The vertical wind turbine according to claim 1, wherein the pitch motor is embodied as a torque motor with at least one rotor ring that is torsionally rigidly coupled to the respective blade.
3. The vertical wind turbine according to claim 1, wherein a rotor ring rests against the outer circumference of a motor shaft of the pitch motor.
4. The vertical wind turbine according to claim 1, wherein the blades are borne supported on motor bearings in the pitch motor.
5. The vertical wind turbine according to claim 1, wherein the blades include an upper blade section and a lower blade section and the pitch motor is positioned between the upper blade section and lower blade section.
6. The vertical wind turbine according to claim 1, wherein the blades are flange-mounted to the pitch motor.
7. The vertical wind turbine according to claim 6, wherein the pitch motor includes at least one rotary position transducer for determining a rotation position of the blade.
8. The vertical wind turbine according to claim 1, wherein the pitch motors each has a motor housing to which a rotor arm is fastened, which connects the blades to a rotor hub of the vertical wind turbine.
9. The vertical wind turbine according to claim 8, wherein the rotor arm is flange mounted to the motor housing.
10. The vertical wind turbine according to claim 8, wherein a stator ring of the pitch motor is positioned between two flange halves of a mounting collar of the motor housing and/or between an upper shell and a lower shell of a casing that at least partially cases-in the pitch motor.
11. The vertical wind turbine according to claim 10, wherein the casing forms at least one intake socket and at least one discharge opening in order to convey cooling air between the intake socket and the discharge opening along at least part of a cooling body that is mounted on the stator ring.
12. The vertical wind turbine according to claim 1, further comprises a transmission that couples a rotor of the vertical wind turbine, which is able to rotate around the rotor rotation axis, to a generator of the vertical wind turbine, wherein at least one transmission stage of the transmission is embodied as a planetary gear stage.
13. The vertical wind turbine according to claim 12, wherein at least one planet gear of the planetary gear stage is connected by means of a flexible pin to a strut of the planetary gear stage.
14. A kit, comprising: components, parts, and tools for installation of a vertical wind turbine according to claim 1.
15. A method for operating a vertical wind turbine that comprises vertical blades and pitch motors, each pitch motor having a motor shaft arranged concentrically around a respective blade rotation axis of a respective vertical blade and a stator ring that is rigidly connected to a motor housing at which a rotor arm is fastened to connect the blades to a rotor hub, each vertical blade being supported exclusively by a respective pitch motor to rotate around the vertical rotation axis thereof, wherein each of the vertical blades is driven directly by the pitch motor to which the vertical blade is fastened, and wherein angular positions of vertical blades of the vertical wind turbine, which are supported such that they are rotatable around a vertical rotor rotation axis, and are motor-driven pivotable around a respective blade rotation axis independently of one another, are being predetermined, and wherein the angular position of a blade of the vertical blades is predetermined by means of the pitch motor to which the blade is mounted.
Description
DESCRIPTION OF FIGURES
(1) Exemplary embodiments of the invention will be described below based on the following figures. In the drawings:
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IMPLEMENTATION OF THE INVENTION
(24) For better comprehension of the present invention, reference is made to the drawings in the following. The drawings merely show exemplary embodiments of the subject-matter of the invention; as described above, features can be arbitrarily combined with one another or also omitted, depending on the respective requirements.
(25)
(26) The rotor 2 includes a plurality of vertical blades 7, which are fastened by means of a blade mount 8 to a rotor hub 9, which is supported in the nacelle 3 so that it is able to rotate around a rotor rotation axis C.sub.2 that is vertically oriented, i.e. extends parallel to the vertical direction Z. The blade mount 8 includes rotor arms 10, which extend between the blades 7 and the rotor hub 9. A signaling and/or measuring unit 11 is positioned on the rotor hub 9 concentric to the rotor rotation axis C.sub.2.
(27) As a rule, the nacelle 3 is positioned at the top of the tower system 4, is cased-in in a sound-absorbing way, and contains a drive train of the vertical wind turbine 1 (generator, rotor bearing system, transmission, mechanical brake, and cooling/lubricating system, see
(28) The blades 7 are supported so that they are able to rotate around a blade rotation axis C.sub.7, which likewise extends essentially parallel to the vertical direction Z. For the rotation of each of the blades 7 around its respective blade rotation axis C.sub.7, they are each provided with at least one pitch drive 12. At least one of the rotor arms 10 is connected to the pitch drive 12, which can thus help absorb a load of the blade 7.
(29)
(30) At bearing points 14 between the upper blade section 13e and lower blade section 13f, the blades 7 are each connected by means of one of the arms 10 to the rotor hub 9, which is designed to transmit forces acting radially and axially relative to the rotor rotation axis C.sub.2, said forces therefore acting essentially in a horizontal plane, which is defined parallel to the longitudinal direction X and transverse direction Y, and along the vertical direction Z. At the pitch drive 12, between the upper middle section 13b and lower middle section 13c of the blades 7, forces are absorbed, which act both radially and parallel to the rotor rotation axis C.sub.2. Consequently, the entire weight load of the rotor 2 is absorbed at the pitch drive 12.
(31) Further, it is illustrated in
(32) A maximum width B.sub.4 of the tower system 4 measured parallel to the longitudinal direction X at the footings 5 is 22 m, for example. A length L.sub.7 of the blades 7 measured parallel to the vertical direction Z is 54 m, for example. An overall height of the vertical wind turbine 1 measured to include a height of the footings extending above the ground is 105 m without the signaling and/or measuring mast 11, for example.
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(36) The rotor ring 30 of the pitch motor 27 is mounted on a rim 33, which is embodied as a kind of collar that is of one piece with the motor shaft 25, at which rim the rotor ring 30 is connected in a rotationally coupled fashion to the essentially cylindrical motor shaft 25 with the aid of fastening elements 34 in the form of bolts. The rotor ring 30 extends essentially on the outer circumference side along the motor shaft 25 and is positioned so that it is spaced radially apart from the motor shaft 25 by at most a small gap. By means of the rim 34, a drive torque of the pitch motor 27—which is electromagnetically generated between the stator ring 29 and the rotor ring 30 and acts in a direction oriented around the blade rotation axis C.sub.7—is transferred from the rotor ring 30 to the motor shaft 25.
(37) A motor housing 35 of the pitch motor 27 forms a motor interior 36 in which the rotor ring 30 is accommodated. The motor housing 35 has a top 37 and a bottom 38, which extend in a disk shape along and essentially parallel to the rim 33. On their inner circumference sides, the top 37 and bottom 38 are each respectively connected to a bearing seat 39. The top 37 and bottom 38 are connected to the stator ring 29 and cooling body 31 by means of walls of the motor housing 35 and, on a side of the pitch motor 27 facing the rotor arm 10 that supports the blade 7, are connected to a motor flange 40 of the pitch drive 12.
(38) The motor flange 40 provides end surfaces 41 at which the rotor arm 10 is connected to the motor flange 40 by means of a mounting collar 42 connected to the rotor arm 10. The mounting collar 42 provides a counterpart end surface 43 that faces radially away from the rotor rotation axis C.sub.2 in the direction toward the circular path K of the blades 7. The motor flange 40 and mounting collar 42 are connected to each other by means of connecting elements 44, which are embodied for example in the form of detachable connecting elements 44 such as bolted connections. Between the end surfaces 41 of the motor flange 40, there is an open space 40a in order to provide sufficient space in the region of the cooling fins 32 for heat dissipation or more precisely stated, to prevent a heat buildup.
(39) Reinforcing ribs 45 extend between the bearing seat 39 and motor flange 40 in order to be able to transmit the static and dynamic loads, which originate from the blade 7, from the bearing seat 39 via the motor housing 35 to the motor flange 40 with as little distortion of the motor housing 35 as possible. The reinforcing ribs 45 are each advantageously embodied of one piece with the motor housing 35, for example during the casting, and/or are connected by means of welding to the top 37, bottom 38, bearing seat 39, and motor flange 40 or to the top 37, bottom 38, and bearing seat 39; they extend away from the top 37 and bottom 38 in strut-like fashion. In addition to their reinforcing action, the reinforcing ribs 45 also contribute to the cooling of the pitch motor 37 through heat dissipation via the motor housing 35.
(40) At least one sensor element 46, for example in the form of an induction sensor, is provided in the wall of the motor housing in order to detect a rotation position of the motor shaft 25 and thus of the blade 7 for the control or regulation of the vertical wind turbine 1. Respective motor bearings 47 are positioned between the two bearing seats 39 and the motor shaft 25. For example, the motor bearings 47 are embodied in the form of spherical roller bearings. They transmit high radial forces from the blades 7 to the rotor arms 10 and also stiffen the rotor 2 as a whole. In order to protect the motor bearings 47 from harmful environmental influences, the motor bearings 47 are each accommodated in a bearing receiving chamber 48, which, to the greatest extent possible, is hermetically sealed by means of sealing elements 49.
(41) The sealing elements 49 seal the bearing receiving chamber 48, both in relation to the motor interior 36 and in relation to the surroundings of the vertical wind turbine 1. Toward the motor interior 36, the bearing receiving chamber 48 is sealed by means of inner rings 50, which—resting against the motor bearing 47 and, on the outer circumference side, against the sealing element 49 in the axial direction of the blade 7, both in and away from the upward direction Z, respectively—isolate the bearing receiving chamber 48 from the motor interior 36. The bearing receiving chamber 48 is sealed in relation to the surroundings of the vertical wind turbine 1 by means of outer rings 51, which respectively rest against the outside of the bearing seat 39 and enclose the sealing element 49 on the inner circumference.
(42) At its ends oriented toward the vanes 19, the motor shaft 25 is connected to a transition section 52 or transitions into it in integral fashion. The transition section 52 widens as it extends away from the pitch drive 12 and is mounted in a vane axis section 53, which rotationally couples the transition section 52 to the blade 7 in adapter fashion. To that end, connecting ends 55 of the transition section 52 extending in the direction along the blade rotation axis C.sub.7 are embodied in flange-like fashion and are additionally provided with a compensation weight holder 56 for holding a compensation weight 56a for the vane 19 so that they have flange sections 57 oriented axially away from the connecting ends 55, on which positive-fit elements 58 and other connecting elements 59 are provided, for example likewise detachable ones in the form of bolt connections, which create a positive-fit and/or force-fit engagement between the transition section or more precisely, its flange section 57, and the respective vane axis section 53. The motor shaft 25, the transition section 52, and the vane axis section 53 extend coaxial to one another. The vane axis section 53 supports an outer skin 60 of the blade 7.
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(44) The drive gap 64 is further reduced in that the casing 61 provides an extension 66, which is formed in accordance with aerodynamic aspects, which adjoins the upper shell 62 and lower shell 63, and outer contour of which in a projection along the blade rotation axis C.sub.7 essentially corresponds to a blade profile of the blades 7. In the direction toward the rotor arm 10, the casing 61 is provided with end caps 67, which rest flush against the motor flange 40 and an outer diameter of which, at least in some places, is adapted to an outer diameter of the mounting collar 42. An outer contour of the mounting collar 42 is in turn adapted to an outer contour of the rotor arm 10. As a result, the end caps 67, the motor flange 40, the connecting flange 42, and the rotor arm 10 transition into one another with outer contours that are as flush with one another as possible and there is an aerodynamically advantageous transition between the pitch drive 12 and the blade mount 8.
(45) Further, it is illustrated in
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(48) In addition, a first rotary position transducer 46a and a second rotary position transducer 46b extend parallel to each other along the outer circumference of the motor shaft 25 and are embodied to be detected by the at least one sensor element 46. The first rotary position transducer 46a is embodied for example as an absolute position transducer. The second rotary position transducer 46b is embodied for example as a relative position transducer. The first rotary position transducer 46a embodied as an absolute position transducer can for example have increments at least some of which are positioned at irregular distances from one another along the outer circumference of the motor shaft 25. The second rotary position transducer 46b embodied as a relative position transducer can for example have increments positioned at regular distances from one another along the outer circumference of the motor shaft 25. As a result, the first rotary position transducer 46a permits the determination of an absolute position of the motor shaft 25 and thus of the blade 7 around the blade rotation axis C.sub.7. The second rotary position transducer 46 permits the determination of a relative position of the motor shaft 25 and thus of the blade 7 around the blade rotation axis C.sub.7. Using the first rotary position transducer 46a and second rotary position transducer 46b in this way makes it possible to determine the rotation position of the motor shaft 25 and of the blade 7 with a high position resolution.
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(50) In addition to the first rotor bearing 76a, the rotor bearing system 76 also includes a second rotor bearing 76b and a third rotor bearing 76c. The first and second rotor bearings 76a, 76b are embodied for example as prestressed conical roller bearings and transmit radial loads resulting from wind loads to the tower system 4. For this purpose, the first and second rotor bearings 76a, 76b are mounted on a rotor shaft 78 by means of a separate bearing bush 77. The part of the rotor bearing system 76 comprising the first and second rotor bearings 76a, 76b is assembled in an axially free-floating fashion in a hub connection 79 that constitutes a machine support and therefore remains free of vertical loads. The third rotor bearing 76c absorbs the vertical loads of the rotor 2 and thus essentially its weight force and for this purpose, is advantageously embodied in the form of an axial spherical roller bearing, which introduces the vertical loads directly into the nacelle 3.
(51) Below the nacelle 3, a transmission 80 of the vertical wind turbine 1 is arranged in which a rotor speed of the rotor shaft 78 is converted into a generator rotation speed at an output shaft 82 of the transmission 80. A clutch unit 83, for example in the form of a double-Catalan, torsionally rigid steel disk clutch, connects the output shaft 82 in a torque-transmitting fashion to a generator shaft 84 of a generator 85, for example a synchronous machine with permanent magnets, in order to produce electrical current, in this case for example with a maximum power of 750 kW. The clutch unit 83 prevents a redundant dimensioning of bearing forces. To limit the torque, the rotor shaft 78 is provided with an intended break point 86 (for example with a nominal torque of 500 kNm; an intended break moment of 1000 kNm; and a permissible transmission peak torque of 1500 kNm).
(52) The transmission 80 converts the low rotor speed according to the invention into a high generator rotation speed. For example, a transmission step-up factor i amounts to roughly 65 to 75, preferably approx. 70. A transmission housing 87 of the transmission 80 is rigidly screw-mounted to the hub connection by means of a flange bell 88. This results in a direct feedback of the high operating torque. Between the rotor shaft 78 and drive train 70, there is a double-cardan, spherically ground double-tooth clutch 89, which transmits the torque of the rotor 2 to the transmission 80 without redundant dimensioning of bearing forces.
(53) In addition, a pitch pipe 90 passes through the transmission 80 coaxial to the rotor shaft 78 and serves as a feed-through for control wires and power cables for the pitch drive 12. The pitch pipe 12 is driven to a point above the intended break point 86 in the coupling 89 by being rotationally coupled to the rotor 2. Thus, after a breakage occurs at the intended break point 86 and after the system subsequently coasts to a stop, the cables and lines for transmitting signals and/or power (see
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(56) The hub connection 79 can be composed of a plurality of identically shaped segments, which each provide two flange ends, at which they are connected to one another enclosing a circle and thus combine to form the feed-through 92 for accommodating the shaft bearing unit 93. Each of the segments 96 constitutes a supporting arm. At the distal end of each supporting arm oriented away from the feed-through 92, a vertically extending supporting tab can be formed, which lies in a respective radial plane relative thereto for being mounted onto the tower system 4. For example, the segments can be cast individually or in one piece, which can help to reduce manufacturing costs, particularly in mass production and can help to adapt material thicknesses of the segments in high-stress points and can also help to provide rounded regions on it in order to reduce stress concentrations, for example by having the flange ends transition into the supporting arms by forming a curved profile.
(57) The rotor hub 9 itself can likewise be composed of segments 95 or be integrally cast together with its segments 95. On each of the segments 95, there is a flange end 97 for fastening one of the rotor arms 10 to the rotor hub 9. Each flange end 97 can be formed onto a supporting arm 98, which is provided on the rotor hub 9 and extends away from the rotor rotation axis C.sub.2. The supporting arms 98 can be formed of one piece with the respective segment 95.
(58) The rotor arms 10 have an upper arm half 10a and a lower arm half 10b, which in the radial direction of the rotor 2 oriented toward the rotor hub 9, are brought together at a hub end 10c of the rotor arm 10. At the hub end 10c, a rotor arm hub flange 10d is provided for fastening the rotor arm 10 to one of the flange ends 97 of the rotor hub 9. Between the upper arm half 10a and lower arm half 10a extending along a longitudinal axis span of the rotor arm 10, a connecting segment 10e of the rotor arm 10 is provided, which connects the upper arm half 10a and lower arm half 10b to each other along their longitudinal span.
(59) The signaling and/or measuring unit 11 can be positioned on a covering cap 99 for the rotor hub 9 and for example includes a plurality of wind speed sensors 104 and wind direction sensors 105, which are each fastened to a rod 106 that extends away from the covering cap 99. Viewed in the axial direction of the vertical wind turbine 1, the rods 106 can each be positioned offset from the rotor arms 10 so that as much as possible, the respective wind speed sensors 104 and wind direction sensors 105 do not lie in the wind shadow of the blades 7 as the rotor 2 rotates around its rotor rotation axis C.sub.2 or in any case, only lie in their wind shadow for the shortest possible time intervals.
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v.sub.U=ω×R.sub.K (1)
(65) A difference between the wind speed v.sub.W and the circumferential speed v.sub.U yields a relative speed v.sub.R of the blade 7 moving along the circular path K in relation to the wind according to equation (2) below:
v.sub.R=u.sub.W−v.sub.U (2)
(66) Between the vectors of the circumferential speed v.sub.U and the relative speed v.sub.R at the blade 7, there is an angle of incidence γ, which is calculated according to equation (3) below from a sum of a relative angle of incidence or angle of attack α and a gradient angle or pitch angle β:
γ=α+β (3)
(67) The angle of attack α is respectively measured between the vector of the circumferential speed v.sub.U and a chord line 100 of the blades 7, which extends in a straight line between a leading edge 101 and a trailing edge 102. The pitch angle β is measured between the vector of the relative speed v.sub.R and the chord line 100. The blades 7 have a symmetrical blade profile, by means of which the blade chord forms a plane of symmetry of the blades 7 or their vanes.
(68) Through the rotation of the rotor 2 around the rotor rotation axis C.sub.2, the relative speed v.sub.R is a function of an azimuth angle Θ of the rotor 2, which is measured for example for the respective rotor arm 10 starting from a zero point at a position 90° from the wind direction, facing into the wind and rotating relative to a main axis of the vertical wind turbine 1. A tangent of the angle of incidence γ is calculated as a function of the wind speed v.sub.W, the relative speed v.sub.R, and the azimuth angle Θ or as a function of a tip speed ratio λ and the azimuth angle Θ according to equation (4) below:
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where the tip speed ratio λ in turn, according to equation (5) below, corresponds to a ratio of the circumferential speed v.sub.U to the wind speed v.sub.W and according to the invention, is to be set as optimally as possible and kept constant by means of the respective pitch drive 12 or more precisely, its pitch motor 27, in accordance with the respective wind conditions with varying pitch angles β in order to maximize an energy yield or performance of a vertical wind turbine 1 according to the invention:
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(71) In order to minimize an adjusting torque of the pitch drive 12—which is required to vary the pitch angle β by rotating the blade 7 around the rotor rotation axis C.sub.7—, it is advantageous if a static center of gravity of the blade 7 lies on or as close as possible to the rotor rotation axis C.sub.7. For example, the rotor rotation axis C.sub.7 is positioned on the chord line 100 at 20 to 23%, preferably 21.5%, of a rotor blade depth measured from the leading edge 101. In order to position the center of gravity on the rotor rotation axis C.sub.7, the counterweight 56a is provided in the region of the pitch drive 12 and if need be, an additional counterweight 103 is positioned in the region of the leading edge 101 in the blade 7. For example, the additional counterweight 103 is composed of rod segments, preferably of a round steel rod with diameters of between 60 and 100 mm, most preferably 80 mm. The rod segments are fastened to the ribs 54. The segments can be advantageously connected to one another in an electrically conductive fashion. As a result, the additional counterweight 103 can perform a double function in that it also serves as a lightning rod.
(72) In addition, the vertical wind turbine 1 has at least one wind speed sensor 104 and/or wind direction sensor 105. The wind speed sensor 104 and/or wind direction sensor 105 is positioned at the upper end of the signaling and/or measuring mast 11 and/or on at least one of the blades 7 or on all of the blades 7. The wind speed sensor 104 and/or wind direction sensor 105 is preferably fastened to the blade 7 in the region of the pitch drive 12 because wind speeds and/or directions measured there are highly relevant for the control of the pitch drive 12.
(73) In order to keep the wind speed sensor 104 and/or wind direction sensor 105 outside of air turbulence caused by the blade 7, the wind speed sensor 104 and/or wind direction sensor 105 is positioned at the distal end of a rod 106, which is fastened to the blade 7 or pitch drive 12 and, oriented radially away from the rotor rotation axis C.sub.2, protrudes beyond the circular path K into a region in the vicinity of the vertical wind turbine 1, which lies as far as possible outside of air flow boundary layers that are formed around the rotor 2 and its components, i.e. largely outside of the influence range of the blade 7.
(74)
(75) Via lines 113 for transmitting signals and/or power, the motor control unit 109 is connected to the pitch drive 12, a power supply unit 114, and a control unit 115 for monitoring and controlling the vertical wind turbine 1. The power supply unit 114 includes a main power supply unit 116 and an auxiliary power supply unit 117, the latter ensuring an emergency power supply to the control device 107 if the main power supply unit 116 fails or is not available.
(76) In addition, the control device 107 includes a motor protection unit 118 and a data transmission unit 119. The pitch drive 12 also includes a rotary position transducer 120 with a position sensor 121 for monitoring a rotation position of the rotor ring 30 relative to the stator ring 29. The pitch motor 27 also includes a motor unit 122, which includes at least the stator ring 29 and the rotor ring 30, and a temperature measuring unit 123, which has a first temperature sensor 124 and at least one other temperature sensor 125. For example, the first temperature sensor 124 is embodied as a resistance-dependent temperature sensor (KTY), whereas the other temperature sensor 125 is embodied for example as a temperature sensor with a positive temperature coefficient (PTC).
(77) During operation of the vertical wind turbine 1, the power section 110 of the motor control unit 109 of the control device 107 inverts—for example continuously—a current that is required to drive the pitch motor 27. For example, the power element 110 can output a continuous current of 100 to 200, preferably 150 A.sub.RMS, and produce a peak current of 200 to 250, preferably 210 A.sub.RMS, so that it is possible to quickly obtain a maximum torque of the pitch motor 27. The control unit 115 cyclically calculates a set-point value S for the adjustment of each of the blades 7, for example in the form of a set-point pitch angle β.sub.s, and supplies it via the corresponding line 113 to the motor control unit 109.
(78) With the aid of the rotary position transducer 120, an actual value I such as an actual pitch angle β.sub.I is determined and is transmitted via the corresponding line 113 to the motor control unit 109. Based on the set-point value S and the actual value I, the motor control unit 109 determines a differential value d, for example an angular deviation δ, and based on it, derives a control value U, for example in the form of a control current A, which is transmitted to the respective drive unit 12 and/or the motor unit 122 of the pitch motor 27. Correspondingly, the motor control unit 109 adjusts the pitch angle β according to the invention with the least possible angular deviation β.
(79) With the aid of the temperature sensor 124 and the other temperature sensor 125, the temperature measuring unit 123 detects a first temperature measurement value T and at least one other temperature measurement value T.sub.x, which are determined for redundancy reasons and/or for different uses. Thus, the temperature measurement value T is transmitted via one of the lines 113 to the motor protection unit 118. The motor protection unit 118 compares the temperature measurement value T to a temperature limit value and if the temperature limit value is exceeded, can transmit an alarm signal via the corresponding line 113 to the motor control unit 109, where preventive measures for protecting the respective pitch drive 12 are initiated, for example an emergency shut-off or interruption of the power supply. At the same time, the motor protection unit 118 can use the corresponding line 113 to transmit temperature values for relaying temperature data to the motor control unit 109 and/or control unit 115 and the data transmission unit 119.
(80) The other temperature measurement value T.sub.X is transmitted via corresponding lines 113 directly to the motor control unit 109 in order to keep a temperature of the drive unit 12 and the components thereof within the scope of a predetermined or specified operating temperature. In the motor control unit 109, immediate temperature control measures can be initiated, whereas in the control unit 115, longer-term temperature control measures can be carried out. Thus with the aid of the alarm signal sent by the motor protection unit 118 on the basis of the temperature measurement value T, a rapid temperature control can be carried out in order to protect the drive unit 12, whereas the temperature data that are related to the control unit 115 can be used to perform a long-term temperature control and through the direct relaying of the other temperature measurement value T.sub.X to the motor control unit 109, a middle-term temperature control is possible.
(81) The control device 107 is configured and set up to implement the following ten operating modes M0 to M9 of the vertical wind turbine 1: M0: The vertical wind turbine 1 is switched off in a zeroth operating mode M0. M1: Start-up readiness of the vertical wind turbine 1 from still air in a first operating mode M1 at wind speeds below a starting wind speed v.sub.1, i.e. with 0<v.sub.W<v.sub.1, for example where v.sub.1=3 m/s; M2: Start-up of the vertical wind turbine 1 in a second operating mode M2 at wind speeds above the starting wind speed v.sub.1 and below a nominal wind speed v.sub.2, i.e. with v.sub.1≤v.sub.W<v.sub.2, for example where v.sub.2=12 m/s; M3: Switching of the vertical wind turbine 1 from a resistance mode where λ≤1 starting into a fast mode where λ>1 in a third operating mode M3 or start-up mode at wind speeds above the starting wind speed v.sub.1 and below a first cut-out wind speed v.sub.3, i.e. with v.sub.1≤v.sub.W<v.sub.3, for example with a minimum rotation speed of the rotor of 4 [rpm] and a first cut-out wind speed v.sub.3=20 m/s (average measured over 10 minutes); M4: Shut-down of the vertical wind turbine 1 in a fourth operating mode M4 at wind speeds above the first cut-out wind speed v.sub.3 or a further cut-out wind speed v.sub.4, i.e. with v.sub.W>v.sub.3 or v.sub.W>v.sub.4, respectively, for example where v.sub.4=30 m/s (average measured over 3 seconds); M5: Restarting of the vertical wind turbine 1 in a fifth operating mode M5 when the wind speed falls below a restart wind speed v.sub.5 after a shut-down in the fourth operating mode M4, for example where v.sub.5=18 m/s; M6: Operation of the vertical wind turbine 1 at a constant tip speed ratio λ in a sixth operating mode M6 or partial load mode for wind speeds above the starting wind speed v.sub.1 and below a nominal wind speed v.sub.2, i.e. with v.sub.1≤v.sub.W≤v.sub.2, for example with a tip speed ratio λ between 2 and 2.6, preferably between 2.2 and 2.4, most preferably 2.3 at a nominal wind speed v.sub.2 of 12 m/s and a circumferential speed of the blades 7 on the circular path K of v.sub.U=27.6 m/s; M7: Operation of the vertical wind turbine 1 with a variable tip speed ratio λ in a seventh operating mode M7 or nominal operation mode or also full-load operation with a nominal speed of the rotor of for example 16.5 [rpm] at wind speeds above the nominal wind speed v.sub.2 and below the first cut-out wind speed v.sub.3 or the further cut-out wind speed v.sub.4, i.e. in a nominal wind speed range with v.sub.2<v.sub.W<v.sub.3 or v.sub.2<v.sub.W<v.sub.4; for example with a tip speed ratio λ between 1 and 1.8, preferably between 1.3 and 1.5, most preferably 1.38 at a first cut-out wind speed v.sub.3 of 20 m/s; M8: Emergency shut-down of the vertical wind turbine 1 in an eighth operating mode M8 at extreme wind speed increase gradients dv.sub.W/dt greater than a shut-down gradient of the wind speed; and M9: Switching-off of the vertical wind turbine 1 in a ninth operating mode M9 to switch the vertical wind turbine 1 into the zeroth operating mode from one of the operating modes M1 to M8.
(82)
(83)
(84) At the nominal wind speed v.sub.2, the set-point pitch angle β.sub.S at an azimuth angle Θ of 0° is less than 0°, for example in the range from −2 to −3°. On the way to an azimuth angle Θ of 90°, the set-point pitch angle β.sub.S first passes through a local maximum of −2 to −3° at an azimuth angle Θ of approx. 20° and then passes through an inflection point between −3 and −4° at an azimuth angle Θ of approx. 20° until the set-point pitch angle Θ.sub.S at an azimuth angle Θ of approx. 50° reaches an absolute minimum of approx. −10°.
(85) At an azimuth angle Θ of 180°, the set-point pitch angle β.sub.S for the nominal wind speed v.sub.2 is once again approx. 2 to −3° and then, at an azimuth angle Θ of approx. 200°, reaches a value of 0°. At an azimuth angle Θ of approx. 250°, the set-point pitch angle β.sub.S for the nominal wind speed v.sub.2 reaches its absolute maximum of approx. 2 to 3° and then at an azimuth angle Θ of approx. 290° once again reaches a value of 0° and at approximately the same time, passes through an inflection point. Then the set-point pitch angle β.sub.S passes through a local minimum of approx. −3 to −4° at an azimuth angle Θ of approx. 330° and finally, at an azimuth angle Θ of approx. 360°, returns once again to its initial range of −2 to −3°.
(86) At the first cut-out wind speed v.sub.3, the set-point pitch angle β.sub.S at an azimuth angle Θ of 0° is less than 0°, for example in the range from −1 to −2°, and is thus less than the set-point pitch angle β.sub.S at an azimuth angle Θ of 0° at a nominal wind speed v.sub.2. On the way to an azimuth angle Θ of 90°, without a local maximum, the set-point pitch angle β.sub.S passes through an inflection point between −14 and −16° at an azimuth angle Θ of approx. 45° until, at an azimuth angle Θ of approx. 100°, the set-point pitch angle β.sub.S passes through another inflection point at approx. −30° and then, at an azimuth angle Θ of approx. 100°, reaches an absolute minimum of approx. −37° to −38°.
(87) At an azimuth angle Θ of 180°, the set-point pitch angle β.sub.S for the first cut-out wind speed v.sub.3, like the set-point pitch angle β.sub.S for the nominal wind speed v.sub.2, is approx. −2 to −3° and then, at an azimuth angle Θ of approx. 170°, reaches a value of 0° earlier than the set-point pitch angle β.sub.S for the nominal wind speed v.sub.2. At an azimuth angle Θ of approx. 230 to 240°, the set-point pitch angle β.sub.S reaches its absolute maximum of approx. 35° and then, at an azimuth angle Θ of approx. 270°, reaches an inflection point at approx. 25°. Then the set-point pitch angle β.sub.S passes through an inflection point at approx. 15° at an azimuth angle Θ of approx. 320° and finally, at an azimuth angle Θ of approx. 360°, returns once again to its initial range of −1 to −2°.
(88)
(89) The shaft mount 204 is positioned in the middle of a swing arm 205, which is likewise held so that it is able to rotate around the blade rotation axis C.sub.7 in an extension 206 of the frame structure 201. A weight 207 is secured at each of the two ends of the swing arm 205 oriented away from the blade rotation axis C.sub.7. The weights 207 simulate a total mass of the blade 7. In addition, the ends of the swing arm 205 are connected to the transverse arm 203 by means of spring elements 208 in the form of coil spring packs and articulating linkages 209 fastened thereto. The spring elements 208 simulate wind forces.
(90)
(91)
(92)
(93) Deviations from the above-described embodiments and implementation examples are possible within the scope of the concept of the invention. A person skilled in the art will therefore recognize that characteristic values and parameters of the vertical wind turbine 1 and its components as well as values for controlling the components are dependent on the dimensions of the vertical wind turbine 1 and are subject to change. Consequently, all of the above-mentioned absolute values of physical variables, e.g. wind speeds, are chiefly indicated for a design instance of the vertical wind turbine 1 described here, with a nominal power of 750 KW, a nominal height of 105 m, a rotor diameter of 32 m, a length of the blades 7 of 54 m, a height of the blades 7 over the ground of 51 m, a height of the middle of the blades 7 above the ground of 78 m, a survival wind speed of 59.5 m/s, and an annual average speed of 8.5 m/s and can be varied in accordance with other design instances, which can in turn result in deviations of relative physical variables such as tip speed ratios.
(94) Also within the scope of the concept of the invention, unlike in the exemplary embodiment described here, more than two pitch drives 12 can be provided for each blade 7 or, for example, one pitch drive 12 can be provided for each blade section 13. In other words, two respective blades 7 or blade sections 13 can be provided, which are driven in a vertically separate way from each other. Thus for example, two pitch drives 12 can be positioned between two blades 7 or blade sections 13 and, as an upper and lower pitch drive 12, can be respectively associated with an upper and lower of the two blades 7 or blade sections 13. The upper blade or blade section 13 can thus be rotated around its blade rotation axis C.sub.7 independently of the lower blade 7 or blade section 13.
(95) Each of the two blades 7 or blade sections 13 can be associated with at least one wind speed sensor 104 and/or wind direction sensor 105. The at least one wind speed sensor 104 and/or wind direction sensor 105 is advantageously positioned in the middle of the respective blade 7 or blade section 13 and can be mounted on a rod 106 there as described above. Consequently, for each of the blades 7 or blade sections 13 positioned one above the other vertically, optimal pitch angles β can be separately set in order to take wind flow conditions that change in the vertical direction Z along the blade 7 into account during operation of the vertical wind turbine 1 and thus improve the efficiency of the turbine. This must be taken into consideration particularly for circular path diameters D.sub.K that are larger than 32 m, for example 45 m, in which case a total length L.sub.7 of the blades 7 would then be approx. 73 m, for example.
(96) TABLE-US-00001 Reference Signs List 1 vertical wind turbine 30 rotor ring 2 rotor 31 cooling body 3 nacelle 32 cooling fins 4 tower system 33 rim 5 footings 34 fastening element 6 switchgear box 35 motor housing 7 blade 35a upper housing half 8 blade mount 35b lower housing half 9 rotor hub 36 motor interior 10 rotor arm 37 wall/top 10a upper arm half 38 wall/bottom 10b lower arm half 39 bearing seat 10c hub end 40 motor flange 10d rotor arm hub flange 40a open space 10e connecting segment 41 end surface 10f rotor arm end 41a upper flange half 10g rotor arm blade flange 41b lower flange half 11 signaling and/or 42 mounting collar measuring unit 43 counterpart end surface 12 pitch drive 44 connecting element 13 blade section 45 reinforcing rib 13a upper end section 46 sensor element 13b upper middle section 46a first rotary position 13c lower middle section transducer 13d lower end section 46b second rotary position 13e upper blade section transducer 10f lower blade section 47 motor bearing 14 bearing point 48 bearing receiving chamber 19 vane 49 sealing element 25 motor shaft 50 inner ring 26 blade axis 51 outer ring 27 pitch motor 52 transition section 27a motor-braking and/or 53 vane axis section motor-locking unit 55 connecting end 27b locking bolt 56 compensation weight holder 27c locking opening 56a compensation weight 28 clearance 57 flange section 29 stator ring 58 positive-fit element 60 outer skin 59 further connecting element 61 casing 85 generator 62 upper shell 86 intended break point 63 lower shell 87 transmission housing 64 drive gap 88 flange bell 65 cooling opening 89 double-tooth clutch 66 extension 90 pitch pipe 67 end cap 90a slip ring packet 68a intake socket/opening 91 base body 68b discharge opening 92 feed-through 69 cooling air duct 93 shaft bearing unit 70 drive train 94 supporting feet 71 drive shaft 95 rest 72 pedestal 96 segment 73 stud 97 flange end 74 hub shoulder 98 supporting arm 75 transition ring 99 covering cap 76 rotor bearing system 100 chord line 76a first rotor bearing 101 leading edge 76b second rotor bearing 102 trailing edge 76c third rotor bearing 103 additional counterweight 77 bearing bush 104 wind speed sensor 78 rotor shaft 105 wind direction sensor 79 hub connection 106 rod 80 hub connection 107 control device 80′ hub connection 108 supply unit 80 transmission 109 motor control unit 80a first transmission stage 110 power section 80b second transmission stage 111 choke 80c third transmission stage 112 filter 81 planetary gear stage 113 line 81a planet gear 114 power supply unit 81c strut 115 control unit 81d ring gear 116 main power supply unit 81e sun gear 117 auxiliary power supply unit 81f gear 118 motor protection unit 81g pinion 119 data transmission unit 82 output shaft 120 rotary position transducer 83 clutch unit 121 position sensor 84 generator shaft 122 motor unit 124 temperature sensor 123 temperature measuring unit 125 other temperature sensor S2 further cam disk. 200 test bench T temperature measurement 201 frame structure value 202 holding arm T.sub.x other temperature meas. 203 transverse arm value 204 shaft mount Tc continuous torque 205 swing arm Ti nominal torque 206 extension Tp maximum torque 207 weight U control value 208 spring element R.sub.K radius of the circular path 209 articulating linkage X longitudinal direction i transmission step-up factor Y transverse direction d differential value Z vertical direction, upward t time direction v.sub.W wind speed α angle of attack v.sub.U circumferential speed β pitch angle v.sub.R relative speed β.sub.I set-point pitch angle v.sub.1 starting wind speed β.sub.S actual pitch angle v.sub.2 nominal wind speed δ angular deviation v.sub.3 first cut-out wind speed γ angle of incidence v.sub.4 further cut-out wind speed λ tip speed ratio v.sub.5 restart wind speed Θ azimuth angle A control current ω angular velocity B.sub.4 maximum width of the tower system C.sub.2 rotor rotation axis C.sub.7 blade rotation axis C.sub.71 drive rotation axis D.sub.K diameter of the circular path L.sub.7 length of the blades K circular path I actual value P1 resistance force P2 lifting force S set-point value S1 first cam disk