Connection of a connection wire and a connection element

Abstract

A connection of a connection wire and a connection element are disclosed. In an embodiment a connection includes a connection wire having an insulation and a stud-shaped metallic connection element, wherein the connection wire is wound in a plurality of turns around the connection element, and wherein the turns include a first wire section, in which the connection wire is insulation-stripped, and a second wire section, in which the insulation is present.

Claims

1. A connection comprising: a connection wire having an insulation; a stud-shaped metallic connection element, wherein the connection wire is wound in a plurality of turns around the connection element, and wherein the turns comprise a first wire section, in which the connection wire is insulation-stripped, and a second wire section, in which the insulation is present; and a solder covering all turns in the first wire section, wherein the insulation is a high-temperature-resistant wire insulation, and wherein the high-temperature-resistant wire insulation remains stable when the connection wire is soldered or welded to the connection element.

2. The connection according to claim 1, wherein the first and the second wire sections each comprises one turn.

3. The connection according to claim 1, wherein the first wire section is soldered or welded to the connection element.

4. The connection according to claim 1, wherein the connection element is connected to an electrical component by the connection wire, wherein the turns are arranged in a row around the connection element, wherein one turn of the second wire section is arranged at an end of the row of turns at which the connection wire is routed out from the connection element to the electrical component.

5. The connection according to claim 4, wherein the electrical component is an inductance.

6. The connection according to claim 4, wherein the electrical component is a coil.

7. The connection according to claim 1, wherein the connection wire incorporates copper as a conductor material.

8. The connection according to claim 1, wherein the insulation-stripped wire section is located at one end of the connection wire.

9. The connection according to claim 1, wherein the connection wire incorporates aluminum as a conductor material.

10. A connection comprising: a connection wire having an insulation; a stud-shaped metallic connection element, wherein the connection wire is wound in a plurality of turns around the connection element, and wherein the turns comprise a first wire section, in which the connection wire is insulation-stripped, and a second wire section, in which the insulation is present; and a solder covering at least one full turn in the first wire section, wherein the insulation is a high-temperature-resistant wire insulation, and wherein the high-temperature-resistant wire insulation remains stable when the connection wire is soldered or welded to the connection element.

11. The connection according to claim 10, wherein the first and the second wire sections each comprises one turn.

12. The connection according to claim 10, wherein the first wire section is soldered or welded to the connection element.

13. The connection according to claim 10, wherein the connection element is connected to an electrical component by the connection wire, wherein the turns are arranged in a row around the connection element, wherein one turn of the second wire section is arranged at an end of the row of turns at which the connection wire is routed out from the connection element to the electrical component.

14. The connection according to claim 13, wherein the electrical component is an inductance.

15. The connection according to claim 13, wherein the electrical component is a coil.

16. The connection according to claim 10, wherein the connection wire incorporates copper as a conductor material.

17. The connection according to claim 10, wherein the insulation-stripped wire section is located at one end of the connection wire.

18. The connection according to claim 10, wherein the connection wire incorporates aluminum as a conductor material.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) For the clarification of these arrangements, FIGS. 1 and 2 show schematic representations of the connection element with the connection wire and a soldered connection. These are exemplary embodiments, and describe the invention with reference to a functional segment, which is not true to scale.

(2) FIG. 1 shows the connection of the connection wire and the connection element in a sectional view.

(3) FIG. 2 shows the connection of the connection wire and the connection element in a perspective view.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

(4) FIG. 1 shows a sectional view of the connection of a connection wire A, I to a stud-shaped metallic connection element M. The connection wire, which comprises both insulated wire sections I and insulation-stripped wire sections A, is wound around the connection element M. In the figure, turns with the insulated wire section I at the lower end of the connection element M are represented. In order to obtain a reliable electrical connection, the turns of the insulation-stripped wire section A are soldered to the connection element M. During soldering, the solder L is distributed over the upper part of the connection element M, and thus covers all the turns of the insulation-stripped wire section A. The insulated wire section I, conversely, only lies in contact with the connection element, and is susceptible to deformation by any tensile forces arising. Such a tensile force can be generated by the cyclic temperature in the soldered joint. By means of the turns having an insulated wire section, the connection shows sufficient flexibility to accommodate thermal strain in the connection wire. Additionally, the insulation in the insulated wire section I possesses a degree of flexibility, and can also accommodate tensile forces, by means of a variation in cross-section.

(5) FIG. 2 illustrates the connection between the connection wire and the connection element M, in a perspective view. The connection wire respectively comprises a turn having an insulation-stripped wire section A and an insulated wire section I. The turn having the insulation-stripped wire section A is soldered to form a reliable connection with the connection element M. The solder covers all the turns in the insulation-stripped wire section A and the underlying connection element M. The turns of the insulated wire section I are not covered with the solder L The insulated wire section I, down-circuit of the final turn, leads to an electrical component B, which is located in the direction of the arrow P. Here, the connection wire is electrically connected to the component. The potentially arising tensile force is oriented parallel to the arrow direction P indicated.

(6) The embodiment of the connection between the connection wire and the connection element is not limited to that represented in the figures, or to the embodiments otherwise described.