Discharging Plate-Shaped Workpiece Parts That Have Been Cut Free
20190091817 ยท 2019-03-28
Inventors
- Peter Epperlein (Leonberg, DE)
- Marc Klinkhammer (Ditzingen, DE)
- Johannes Krampfert (Ditzingen, DE)
- Oskar Nahoczky (Stuttgart, DE)
- Frank Schmauder (Metzingen, DE)
Cpc classification
B23K37/0288
PERFORMING OPERATIONS; TRANSPORTING
B23K37/0235
PERFORMING OPERATIONS; TRANSPORTING
B26F1/3813
PERFORMING OPERATIONS; TRANSPORTING
B23K10/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q7/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine for separative machining of a plate-shaped workpiece by a processing beam. The machine has a first movement unit for moving the workpiece in a first direction, a second movement unit for moving a processing head in a second direction, two workpiece bearing supports for bearing the workpiece, and a parts chute. The two workpeice bearing supports are separated from each other by a gap that extends along the second direction. The parts chute is movable between a first chute position and a second chute position so as to move a cut-free workpiece part that has dropped into the gap, laterally away from the gap. The machine includes a receiving unit movable in the second direction, to receive the cut-free workpiece part at a transfer position and transport the workpiece part to one or more discharging positions of the machine along the second direction.
Claims
1. A machine for separative machining of a plate-shaped workpiece by means of a processing beam, the machine comprising: a first movement drive operable to move the workpiece in a first direction; a second movement drive operable to move a processing head in a second direction, the processing beam being directed towards the workpiece by the processing head; two workpiece bearing supports arranged to bear the workpiece, the two workpiece bearing supports being separated from each other by a gap that extends along the second direction such that a workpiece part that is cut free from the workpiece drops into the gap; a parts chute movable between a first chute position and a second chute position with respect to the gap, wherein in the second chute position a chute face of the parts chute is arranged in the gap so as to move the workpiece part that is cut free from the workpiece and dropped into the gap, laterally away from the gap; and a collection carriage movable in the second direction to receive the workpiece part at a transfer position, the collection carriage being configured to transport the workpiece part received at the transfer position to one or more discharging positions of the machine along the second direction.
2. The machine of claim 1, wherein the collection carriage has at least one discharging barrier movable between a first position to support the workpiece part and a second position to discharge the workpiece part.
3. The machine of claim 2, wherein the discharging barrier in the first position forms at least a subarea of a bottom side of the collection carriage, and in the second position (S2) uncovers an opening at least in the subarea of the bottom side.
4. The machine of claim 1, further comprising at least one support slide that is displaceable in the second direction in the gap and has a bearing face for supporting workpiece parts cut during separative machining, wherein the support slide or the bearing face is lowerable.
5. The machine as claimed in claim 1, further comprising a controller configured to control movement of the collection carriage between the transfer position and the one or more discharging positions of the machine in the second direction.
6. The machine of claim 5, wherein the controller is configured to arrange two support slides that are displaceable within the gap in the second direction such that in a first arrangement the two support slides are arranged adjacent to each other in order to support the workpiece part when the workpiece part is cut free, and in a second arrangement the two support slides are arranged such that a spacing between the two support slides is enlarged in the second direction in order to drop the workpiece part into the gap.
7. The machine of claim 6, wherein the controller is configured to determine the transfer position of the collection carriage based on a center of gravity position of the workpiece part along the second direction when the workpiece part is cut free.
8. The machine of claim 7, wherein each of the two support slides has a respective bearing face that bears the workpiece, and wherein the controller is configured to determine the transfer position of the collection carriage in the second direction in relation to a central position between mutually facing edges of the bearing faces of the two support slides when the two support slides are arranged in the first arrangement.
9. The machine of claim 8, wherein the controller is configured to determine the transfer position based on a difference between the center of gravity position of the workpiece part and the central position.
10. The machine of claim 1, wherein the two workpiece bearing supports bear the workpiece on a bearing plane, the machine further comprising: a suction box arranged in the gap below the workpiece bearing plane.
11. The method of claim 10, wherein the parts chute in the first chute position forms a portion of a side wall of the suction box.
12. The machine of claim 1, wherein the parts chute is pivotable and/or displaceable from the first chute position to the second chute position.
13. The machine of claim 1, wherein the parts chute extends along an entire length of the gap, the length of the gap extending along the second direction.
14. The machine of claim 1, wherein the parts chute has at least one damping layer to damp an impact of workpiece parts that drop into the gap and impact the chute face.
15. A method of discharging a workpiece part from a machine in connection with separative machining of a plate-shaped workpiece by a processing beam, the method comprising: moving a parts chute of the machine from a first chute position to a second chute position, wherein the workpiece bears on two workpiece bearing supports that are separated by a gap, such that a workpiece part cut free from the workpiece drops into the gap, wherein the parts chute in the first position does not protrude into a movement range of the processing beam in the gap, and wherein in the second chute position, a chute face of the parts chute is arranged in the gap so as to move the workpiece part that is cut free from the workpiece and dropped into the gap, laterally away from the gap; receiving the workpiece part by a collection carriage that is located at a transfer position next to the gap; displacing the collection carriage along the gap for transporting the workpiece part to a discharging position along the gap; and discharging the workpiece part from the collection carriage at the discharging position.
16. The method of claim 15, wherein the parts chute does not protrude into the gap in the first position.
17. The method of claim 15, further comprising: arranging two support slides that are displaceable within the gap so as to be adjacent to each other in the gap to support the workpiece part when the workpiece part is cut free; and enlarging a spacing between the two support slides to allow the cut-free workpiece part to drop into the gap.
18. The method as claimed in claim 15, wherein the transfer position of the collection carriage is determined based on a center of gravity position of the workpiece part along the gap when the workpiece part is cut free.
19. The method of claim 18, wherein the transfer position of the collection carriage is offset from the center of gravity position.
20. The method of claim 18, wherein each of the two support slides has a respective bearing face that bears the workpiece, and wherein the transfer position of the receiving unit is determined based on a difference between the center of gravity position of the workpiece part and a central position between mutually facing edges of the bearing faces of the two support slides that are arranged adjacent to each other when the workpiece part is cut free.
Description
DESCRIPTION OF DRAWINGS
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[0059] Identical reference signs are used for the same components, or for components of equivalent function, respectively, in the following description of the drawings.
DETAILED DESCRIPTION
[0060]
[0061] The workpiece 2 by means of a conventional motion and holding unit (or movement drive) 7 which has a drive and clamping installations in the form of clamping jaws for fixedly holding the workpiece 2 can be displaced in a controlled manner in a first direction X (hereunder: X-direction) on the workpiece bearing faces 4, 5 and be moved to a predefined workpiece position X.sub.W. In order for the movement of the workpiece 2 in the X-direction to be facilitated, brushes, balls, or slide rollers which represent the actual workpiece bearing faces 4, 5 can be attached to the workpiece tables shown in
[0062] A gap 6 that is laterally delimited by the stationary workpiece bearing faces 4, 5 is formed between the two stationary workpiece bearing faces 4, 5. The gap 6 extends in a second direction (hereunder: Y-direction) along the entire width of the two workpiece bearing faces 4, 5. A laser cutting head 9 which directs and focuses the laser beam 3 onto the workpiece 2 is displaceable in a controlled manner in the Y-direction by means of a driven slide 11 which serves as a movement unit (or movement drive) and which is guided on a stationary gantry 10. The laser cutting head 9 in the example shown is additionally also displaceable in the X-direction and, with the aid of an additional movement unit 12, for example in the form of a linear drive, that is attached to the slide 11 can also be displaced in a controlled manner in the X-direction.
[0063] The laser cutting head 9 with the aid of the mutually complementary movement units 11, 12 can be positioned both in the X-direction as well as in the Y-direction at a desired cutting head position XS, YS within the gap 6.
[0064] Two support slides 14a, 14b are disposed in the gap 6 shown in
[0065] The support slides 14a, 14b can in each case be moved along the second Y-direction to a desired position Y.sub.UA, Y.sub.UB in the gap 6, so as to there support the workpiece 2, more specifically to support workpiece parts that are to be cut-free from the workpiece 2, or have been cut when machining, by means of a bearing face 15a, 15b. The bearing face 15a, 15b is installed at the respective support slide 14a, 14b, as can be better seen in
[0066] The movement of the support slides 14a, 14b can be performed in a synchronous manner, that is to say that the spacing between the position Y.sub.UA of the first support slide 14a and the position Y.sub.UB of the second support slide 14b in the second (Y) direction can be constant during the movement. The movement of the first support slide 14a can also be performed independently of the movement of the second support slide 14b, that is to say that the spacing between the position Y.sub.UA of the first support slide 14a and the position Y.sub.UB of the second support slide 14b can vary during the movement in the Y-direction, as will be described in more detail below.
[0067] In the example shown in
[0068] For controlling the cutting machining, the machine 1 has a control unit 16 (or controller) which is illustrated in
[0069] The parts chute 17 is shown in
[0070] The parts chute 17 in the second position S2 thereof (second chute position) shown in
[0071] In the machine 1, an actuator in the form of a pneumatic cylinder 21 is provided for pivoting the parts chute 17 from the first position S1 to the second position S2 and vice versa, said pneumatic cylinder 21 being displaceable between a first terminal position in which the parts chute 17 assumes the first position S1, and a second terminal position in which the parts chute 17 assumes the second position S2. It is understood that the drive for the movement of the parts chute 17 can also be implemented in another manner.
[0072] The movement of the parts chute 17 from the first position S1 to the second position S2 is typically performed only at the point in time at which the completion of the cut is performed, that is to say as soon as the workpiece part has been cut free from the (residual) workpiece, and the laser beam 3, more specifically the laser source for generating the laser beam 3, has been switched off. The parts chute 17 can be pivoted from the first position S1 to the second position S2, wherein a lowering movement of the two support slides 14a, 14b below the workpiece bearing plane E is performed in parallel therewith. This lowering movement of the support slides 14a, 14b enables a workpiece part that has been cut free from the (residual) workpiece 2 to be ejected. The workpiece part 2a drops onto the parts chute 17 due to a subsequent opposing outward movement of the support slides 14a, 14b. Wiper elements (for example brushes which are not visible in the images) can be disposed on the lower side of the support elements 13a, 13b, said wiper elements in a movement of the support slides 14a, 14b below the support elements 13a, 13b pushing the workpiece part 2a from the support slides 14a, 14b.
[0073] In some examples, the pivoting of the parts chute 17 is typically performed only once the laser beam 3 has been switched off, so as to minimize any contamination of the parts chute 17, or so as to prevent the egress of cutting waste, gas, or smoke from the suction box 20, respectively, when the parts chute 17 is moved from the first position S1 to the second position S2 and an opening in the suction box 20 is uncovered. Depending on the type, the size, and the arrangement of the workpiece part 2a to be discharged, the movement of the parts chute 17 to the second position S2 can commence prior to or during the last separation cut, so as to reduce the time required for discharging the workpiece parts 2a.
[0074] In order for the earliest possible point in time at which the parts chute 17 can be pivoted from the second position S2 back to the first position S1 to be identified, a sensor unit (not illustrated) that identifies at which point in time a workpiece part departs from the parts chute 17 can be used. For this purpose, the sensor unit can for example have one or a plurality of light barriers, or a light grid so as to detect the egress of the workpiece part from the suction region that is formed in the suction box 20. When said egress is identified, the control unit 16 can trigger the pivoting of the parts chute 17 from the second position S2 to the first position S1. A sensor unit for detecting the workpiece part being caught can optionally also be attached to the collection carriage 18. Alternatively or additionally, the fall time of the workpiece part, that is to say the duration required by the workpiece in order to make its way from the workpiece bearing plane E to the parts chute 17 can be determined. Optionally the duration required by the workpiece for sliding along the chute face 17a of the parts chute 17 and for departing from the latter in the direction toward the collection carriage 18, can be determined. For this purpose, the control unit 16 which serves for controlling the movement of the parts chute 17 can optionally access a database in which respective experimental characteristic data for different workpiece parts, for example for different workpiece geometries, workpiece materials, and workpiece thicknesses, is stored. The pivoting of the parts chute 17 from the second position S2 to the first position S1 can be performed as early as possible so as to be able to resume the cutting process as soon as possible and to optimize the productivity of the machine 1 in this manner. In order for accelerating the conveying of the workpiece part from the parts chute 17, the commencement of the movement of the parts chute 17 from the second position S2 to the first position S1 can optionally already be performed at a point in time at which the workpiece part impacts the parts chute, or the chute face 17a. Since the parts chute 17 in the movement from the second position S2 to the first position S1 is gets into a steeper position, the conveying of the workpiece part can be facilitated by such movement.
[0075] As can be seen in
[0076] For the controlled movement of the collection carriage 18 in the second direction Y, the machine 1 has an actuator in the form of a linear drive 22 which enables the collection carriage 18 to be displaced laterally next to the gap along a guide rail 23 (sorting axis) that extends in the Y direction. The collection carriage 18 at a respective transfer position Y.sub.UP can in this way receive or catch workpiece parts 2a that have been discharged from the gap 6 at different positions (see
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[0078] As has been described above, the cutting of the workpiece 2 can be resumed when the cut-free workpiece part 2a has been caught by the collection carriage 18 or optionally at an earlier point in time. Therefore, the sorting of workpiece parts 2a into different collection containers 25 or boxes with the aid of the collection carriage 18 can be performed in parallel with the main time, that is to say simultaneously with the cutting of the workpiece 2 by the laser beam 3. As is shown in
[0079] In order to allow the workpiece part 2a to drop into the collection container 25, the collection carriage 18 at the bottom side 27 thereof has two discharging units (or discharge barriers) which are configured in the form of laterally displaceable sliders 28a, 28b and which are displaceable in the horizontal direction between a respective first position S1 and a respective second position S2. The sliders 28a, 28b in the first position S1 thereof cover a respective subarea of the bottom side 27, and in the second position S2 uncover an opening 29 in that subarea of the bottom side 27 that is covered in the first position S1. In the example shown in
[0080] The control unit 16 has a respective drive for the controlled movement of the sliders 28a, 28b from the first position S1 to the second position S2 (and vice versa). It is understood that the discharging unit(s) can also be configured and/or moved in a manner other than shown here. The discharging units(s) can be configured, for example, as downwardly pivotable flaps, in order for the cut-free workpiece part 2a to be discharged. A single slider or a single flap can optionally also be used as a discharging unit instead of two sliders 28a, 28b.
[0081] In the case of the examples shown in
[0082] As can likewise be seen in
[0083]
[0084] As is indicated in
[0085] It is understood that the collection carriage 18 is ideally to be positioned at a transfer position Y.sub.UP in the Y-direction at which the probability of the cut-free workpiece part 2a departing from the parts chute 17 is the highest. If the cut-free workpiece part 2a bears in the Y-direction on the bearing faces 15a, 15b of the support slides 14a, 14b so as to be centric or substantially centric, the transfer position Y.sub.UP can coincide with the central position Y.sub.M of the support slides 14a, 14b when cutting free. However, should the cut-free workpiece part 2a bear completely or almost completely on one of the two bearing faces 15a, 15b, it is favorable for a lateral offset to be provided between the central position Y.sub.M and the transfer position Y.sub.UP, said lateral offset taking into account the spacing |Y.sub.WS-Y.sub.M| between the center of gravity position Y.sub.WS of the workpiece part 2a in the Y-direction and the central position Y.sub.M of the two support slides 14a, 14b. The transfer position Y.sub.UP, that is to say the central position of the collection carriage 18 in the Y-direction, can be shifted in relation to the central position Y.sub.M in the Y-direction by double said spacing |Y.sub.M-Y.sub.WS|, for example.
[0086] If the workpiece part 2a bears mainly on the bearing face 15b of the second support slide 14b, for example, the transfer position Y.sub.UP is thus laterally offset in the positive Y-direction. By the lateral offset it is taken into consideration that the workpiece part 2a that bears on the bearing face 15b of the second support slide 14b by virtue of friction forces is entrained in the movement of the second support slide 14b in the positive Y-direction, such that said workpiece part 2a is imparted a (substantially deterministic) lateral offset in the Y-direction. It is understood that a lateral offset of the transfer position Y.sub.UP in the negative Y-direction can be determined in an analogous manner, provided that the cut-free workpiece part 2a largely bears on the bearing face 15a of the first support slide 14a. It is understood that, alternatively or in addition to the center of gravity position Y.sub.WS in the Y-direction, other geometric properties of the workpiece part 2a, for example the maximum length and the maximum width of the workpiece part 2a, can also be taken into consideration in order for the transfer position Y.sub.UP, or the lateral offset in relation to the central position Y.sub.M of the support slides 14a, 14b to be determined.
[0087] Besides the pivoting of the parts chute 17 between the first position S1 and the second position S1 described in the context of
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[0090] The parts chute 17 in
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[0093] It is understood that the possibility for moving the parts chute 17 between the first position S1 and the second position S2 shown in
[0094] It is understood that there are possibilities other than those described here in order for the parts chute 17 to be moved between the two positions S1, S2. The parts chute 17 in the first position S1 can also protrude somewhat into the gap 6, for example as is illustrated in the variant shown in dashed lines in
[0095] Alternatively to the collection carriage 18 described in the examples, a conveyor belt can optionally also be used as a receiving unit for the workpiece parts 2a in order for workpiece parts 2a to be moved in the Y-direction along the gap 6. However, further measures are required in this instance for sorting the workpiece parts 2a at different discharging positions, for example the provision of flaps along the conveyor belt which are capable of being pushed or pivoted in and on which the workpiece parts can be wiped from the conveyor belt into parts boxes standing beside the conveyor belt.