SYSTEMS, METHODS, AND APPARATUS USEFUL FOR BUSWAY POWER DISTRIBUTION
20190097399 · 2019-03-28
Inventors
Cpc classification
H04Q2209/43
ELECTRICITY
H02G3/105
ELECTRICITY
H05K7/20909
ELECTRICITY
H01R25/00
ELECTRICITY
G01K1/14
PHYSICS
International classification
H02B1/20
ELECTRICITY
H05K7/20
ELECTRICITY
G01K1/14
PHYSICS
Abstract
A tap-off box includes a mast head apparatus includes a mast head enclosure defining a plurality of stab slots and defining a wire access opening, the plurality of stab slots being vertically aligned along a vertical axis of the mast head enclosure, the wire access opening disposed at a bottom portion of the mast head disclosure. A mast head apparatus includes a thermocouple disposed therein. Alternatively, the thermocouple is disposed in an output box connected to the mast head. The tap-off box is configured for remote control and monitoring.
Claims
1. A power distribution apparatus useful for busway power distribution systems, comprising: an enclosure configured for containing components for electrical connection to the a busway power distribution system; and a thermocouple disposed in an interior of the enclosure.
2. A mast head apparatus, comprising: a mast head enclosure defining a plurality of stab slots and defining a wire access opening, the plurality of stab slots and the wire access opening sized and configured to accommodate a plurality of wires each having a wire size of or substantially corresponding to American Wire Gauge (AWG) #4 size wire or and a size above AWG #4.
3. (canceled)
4. (canceled)
5. (canceled)
6. (canceled)
7. (canceled)
8. (canceled)
9. The apparatus of claim 1, comprising: a remote monitoring system connected to the thermocouple for receiving thermal data obtained by the thermocouple.
10. The apparatus of claim 9, the enclosure further comprising: an output box, comprising: a cold air delivery system for delivering cold air from a cold aisle section of a data center rack or other cold air source to the output box to maintain an ambient box temperature of under 104 degrees Fahrenheit; a temperature-activated or humidity-activated fan configured to draw air into the output box, the fan disposed adjacent to, on, or in the output box, wherein the fan is configured to draw the cold air into the output box; and a conduit space defined by the wire access opening connecting the output box to a mast head, wherein the conduit is configured to allow cold air to pass through the conduit into the mast head and through one or more air flow apertures defined in a surface of the mast head, wherein the apertures are round in shape or comprise one or more slits.
11. The apparatus of claim 2, comprising: a output box having an interior connected to the interior of the mast head by the wire access opening, the output box defining top openings for communicating with a busway channel.
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. The apparatus of claim 2, the wire size being or substantially corresponding to AWG #6 wire size.
18. The apparatus of claim 1, comprising: a controller configured to monitor a temperature in the enclosure based on measurements obtained by the thermocouple.
19. The apparatus of claim 2, comprising the wire access opening having a diameter of greater than one inch for providing 85 amperes and configured to connect to three hot busbars and one neutral busbar, and an isolated ground busbar of a busway bar delivery system.
20. The apparatus of claim 1, the enclosure further comprising: an output box comprising a load center, the load center connected to a plurality ow wires extending from the mast head, through the wire access opening, into the output box.
21. (canceled)
22. The apparatus of claim 1, comprising: a control module, the control module configured to control an output power from the apparatus.
23. The tap-off box apparatus of claim 23, comprising: a communications module, the communications module configured to connect the apparatus to a communications network.
24. The apparatus of claim 23, the communications network further comprising a network selected from the group comprising bluetooth communication, WLAN, WPA, WEP, Wi-Fi, or wireless broadband, or any combination thereof.
25. The apparatus of claim 23, the communications network further comprising a wired network, a wireless network, or a combination thereof.
26. The apparatus of claim 24, comprising: a transceiver, the communications module to configured to receive and transmits data carrying signals.
27. The apparatus of 23, the controller configured for remote control through the communications network facilitating remote control or monitoring of the.
28. The apparatus of claim 27, comprising: a toggle switch disposed on the output box and configured to control an on or off state of the output power from the tap-off box.
29. The apparatus of claim 23 further comprising the controller and the communications module together configured for remote monitoring and control of the tap-off box; and an access point geographically remotely located with respect to the tap-off box and configured to access a communications network to which the tap off box is connected for remote control and monitoring of the tap-off box.
30. apparatus of claim 23, the apparatus being a first tap-off box, the first tap-box comprising a mast head for electrical connection to a power distribution system, the first tap-off box comprising a control module and a communications module together configured for remote monitoring and control of the first tap-off box, the first tap-off box connected to a communications network to which a second tap-off box is connected, wherein the a second tap-off box comprises a second communications module and configured for remote monitoring and control of the second tap-off box, the second tap-off box connected to the communications network; and access point geographically remotely located with respect to the first tap-off box and configured to access the communications network for remote control and monitoring of the first tap-off box.
31. The apparatus of claim 30, the control module configured to facilitate fast sampling at a ratio of, preferably, twice per second.
32. The apparatus of claim 1, the enclosure further comprising: a output box.
33. The apparatus of claim 1, the enclosure further comprising: an end feed box.
34. The apparatus of claim 1, the enclosure configured for insertion and non-rotational engagement for operable connection to the power distribution system.
35. The apparatus of claim 1, the enclosure configured for insertion and rotational engagement for operable connection to the power distribution system.
36. The apparatus of claim 2, the wire access opening further comprising a diameter of one inch.
37. The apparatus of claim 2, the wire access opening further comprising a diameter of greater than one inch.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021] The embodiments of the present disclosure are shown by way of example, and not by way of limitation, in the figures of the accompanying drawing and in which like reference numerals refer to similar elements and in which:
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DESCRIPTION
[0045] In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of exemplary embodiments. It should be apparent, however, that exemplary embodiments may be practiced without these specific details or with an equivalent arrangement. In other instances, well-known structures and devices are shown in block diagram form in order to avoid unnecessarily obscuring exemplary embodiments. In addition, unless otherwise indicated, all numbers expressing quantities, ratios, and numerical properties of ingredients, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term about.
[0046] A mast head and take-off device power head having enhanced safety features may be configured to minimize a risk of improper or unsafe installation or removal of the power head or plug-in unit in or from the busway bar power delivery system. For example, some busway systems may be configured to include or accommodate a busway plug-in inhibitor system or component for rotational take-device or output box units. An inhibitor system may include a structural feature that inhibits over-rotation or improper rotation, or may include a system for alerting or warning a user about the potential, likelihood, or occurrence of improper rotation of a power head or paddle during removal of the power head from the busway bar that is under load, which can result in property damage and personal injury. An inhibitor system may be configured for implementing in existing busway bar systems without requiring modification of an existing installation and thereby enabling efficient retro-fitting and updating of busway power delivery systems that have already been deployed.
[0047] There is a need for monitoring and control of output boxes and other components such as end feed units and the like to enhance safety and efficient operability of busway power distribution systems. There is a need, for example, for remote monitoring of operating conditions such as temperature and on or off state of a tap-off box or unit including an output box and a mast head that connects the output box to a busway way bar. There is also a need for remote control of a tap-off box. There is still further a need for a system wherein tap-off boxes are configured for networked communication using wired or wireless networks, or a combination of both. These needs and others are met by embodiments disclosed herein.
[0048] The need for remote monitoring and control or tap-off units, and easier, secure, and safe installation may be addressed and systems enhanced through take-off device configurations in accordance with embodiments disclosed herein. For example, a power head or mast head 100 in accordance with an exemplary embodiment is shown in
[0049] A need for stable, enhanced, improved, and maximized electrical connectivity between stabs of a power head or output box and a conducting member or bar assembly of a busway track system has been recognized. The stabs 105 and 109 extend for insertion into a busway conductor track slot or opening to make an electrical connection between wires contained within the power head and the conductor of the busway track. The stabs slots defined by the head enclosure 101 may be vertically aligned on at least one side of the head enclosure 101 for enhanced internal wire configuration and improved installation efficiency, safety, connectivity, and stability.
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[0054] There is a need for output boxes having an optimal structural configuration that enables enhanced power delivery and maximized electrical contact between a stab of the output box and a conducting surface of a busway track. There is also a need for an output box with monitoring functionality, and in particular, thermal monitoring functionality. Thermal monitoring using a thermocouple as shown in
[0055] The stab is a conductive component that may be formed of any suitable conductive material, and that is connected to a wire to facilitate an electrical connection between busbars contained within a busway track and wire contained within a take-off device or output box. A stab 405 as shown in
[0056] The stab 405 shown in
[0057] It has been found that a modified stab width may be advantageous for using wire gauges of particular sizes. For example, large stab widths may be appropriate for larger gauge wires. The dimensions and configurations shown
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[0059] A need has been recognized for providing larger diameter wire access openings in mast head or output boxes useful for busway busbar systems. For example, for a main lug 3 phase 208/120 VAC output box that is configured to work with three hot busbars, one neutral busbar, and one isolated ground bar, 85 amperes may be provided by way of a one inch conduit defined in the busway mast head. Larger wire access diameters may be implemented to accommodate larger number or gauge wires. For example, a 1.25 inch or 1.5 inch wire access opening or conduit may be used to accommodate larger gauge wires, or a larger number of wires. While these diameters are provided by way of example, the wire access opening or conduit may be made to include diameters of other sizes to accommodate particular wires sizes and numbers as appropriate
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[0062] A need has been recognized for enhanced take-off device configurations for accommodating larger wire sizes. For example, a mast head as shown in
[0063] A need has been recognized for improved take-off device configurations for use with a mast head as shown in
[0064] A need has been recognized for enhanced power monitoring for take-off devices. Busway bar power delivery systems may optionally include power feed monitoring systems and functionality. A power feed may be provided with power measurement capability and a remote monitoring interface for monitoring at least one of the following: input voltage (L/L and L/N); current per phase (Min/Max); voltage per phase (Min/Max); neutral current; power factor; frequency; power (active, reactive, apparent); demand (kWH); voltage and current THD %; and current peak demand, preferably with an accuracy of better than 0.5%.
[0065] A need as been recognized for enhanced monitoring using a plug-in unit monitoring system for top feed and center feed boxes. An output box monitoring system may be configured with power measurements capability and remote monitoring interface for monitoring at least one of the following: input voltage (L/L and L/N); current per phase (Min/Max); voltage per phase (Min/Max); power factor; frequency; power (active, reactive, apparent); demand (kWH); current peak demand, preferably with an accuracy of better than 1%. Plug-in monitoring systems must be serviceable without requiring that the plug-in be removed or powered down, and must support 1, 2, and 3 pole circuits with varying configurations up to 8 circuits per plug-in unit. Plug-in monitoring systems may optionally be further configured for power quality monitoring including: voltage and current harmonics up to the 63rd harmonic, current and voltage harmonic magnitudes and angles (per phase), phase rotation, sequence components, voltage THD, current THD, input voltage (L/L and L/N); current per phase (Min/Max); voltage per phase (Min/Max); power factor; frequency; power (active, reactive, apparent); demand (kWH); current peak demand, temperature, humidity using a Dallas 1-wire, for example, and preferably with an accuracy of better than 0.5%.
[0066] Systems in accordance with embodiments may be advantageously configured for real-time power monitoring. In an embodiment, control monitoring components may be configured to facilitate fast sampling at a ration of, preferably, twice per second. Monitoring may be configured to include coverage of a single take-off box, or multiple take-off boxes.
[0067] A mast head 101 connected to an enclosure 800 and including a thermocouple for thermal monitoring in accordance with an embodiment is shown in
[0068] In an alternative embodiment, the take-off device may be implemented with a thermocouple or any now known or later developed sensor for detection of a temperature within the output box, or the enclosure connected to the mast head.
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[0070] A need has been recognized for a cooling system that is based on a set point triggered by obtaining a measurement from a monitoring system that is configured to monitor thermal activity at the mast head in a busway bar power delivery system or at an output box connected to a busway. A busway cooling and monitoring system may include a cold air delivery system that is configured for delivering air from a cold aisle section of a data center rack, for example, or other cold air source, to an output box. A temperature-activated fan may be set at 100 degrees Fahrenheit and draw the cold air into the output box to maintain an ambient temperature at the output box of under 104 degrees Fahrenheit. The fan may be mounted in the output box, or outside of the output box. The fan may be any suitable now known or later developed fan or other device useful for producing air current and drawing cool air, or in alternative configurations, forcing cool air. A controller may be coupled to the fan and to a monitoring system for controlling the fan in response to temperature readings or determinations made by the monitoring system. Multiple fans and monitoring systems, sensors, controllers, or associated devices may be used. A need has also been recognized for monitoring and control of humidity. Suitable now known or later developed sensors may be implemented for communicating humidity information, which may be used to inform temperature or air flow control. Accordingly, issues associated with, for example, condensation induced by temperature control measures including air cooling may be addressed.
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[0073] As shown in
[0074] In one cooling system, a cool air delivery system may be configured at the busway for maintaining an ambient temperature of below 104 degrees Fahrenheit. One or more fans may be configured for drawing cold air from the cold aisle and supplying the air to the busbar assembly in the busway. The busway may include strips, shutters, or the like for covering and substantially sealing openings of the busway whereby air may be ducted into the busway from the cold aisle, or ducted from data center CRAC units disposed at various points along a busway. The air may be ducted using a modified plug-in output box with fan and an open slot. When the modified plug-in output box is installed in a busway, the open slot enables an interior of the output box to communicate with the busway thereby enabling air to flow from the output box into the busway.
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[0079] In an embodiment, a tap-off box or output box or take-off device includes a controller for controlling the power of the tap-off box. In another embodiment, the tap-off box includes a controller configured to operate and control the tap-off box and its functions, including monitoring functions. For example, the tap-off box may include contactors or similar suitable device and circuitry configured to controlling an output load of the tap-off box.
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[0081] For example, in the embodiment shown in
[0082] As shown in
[0083] Embodiments are shown by way of example, and not by way of limitation in the figures and drawings.
[0084] While the invention has been described in connection with a number of embodiments and implementations, the invention is not so limited but covers various obvious modifications and equivalent arrangements, which fall within the purview of the appended claims. Although features of the invention are expressed in certain combinations among the claims, it is contemplated that these features can be arranged in any combination and order.