METHOD FOR CHANGING THE ROLLS ON A ROLLING MILL
20190091744 · 2019-03-28
Inventors
Cpc classification
B21B31/103
PERFORMING OPERATIONS; TRANSPORTING
B21B31/106
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed is a method for changing the rolls on a rolling mill for rolling a metal strip, carried out using a Quarto rolling mill, including lower and upper working and support rolls. The installation includes a system for extracting the working rolls and the support rolls, including: an actuator pushing the rolls out of the roll stand extraction; a coupling head, secured to the actuator, situated in a position of opening of the roll stand, including: a first coupler driving the chock or the end of the lower working roll, on the rolling-mill drive side; a second coupler driving the chock of the lower support roll, on the rolling-mill drive side. The first and second coupler allow successive extractions of the working rolls and then of the support rolls from the roll stand using the actuator of the extraction system. Also disclosed is a related rolling mill installation.
Claims
1. Method for changing the rolls on a rolling mill for rolling a metal strip, which is carried out in an installation (1) having: a rolling mill comprising: a roll stand (2), a set of superimposed rolls having substantially parallel axes, comprising two work rolls (3, 4), one lower and one upper, defining the nip through which the strip passes, and two backup rolls (5, 6), respectively one lower and one upper, intended to bear respectively against the work rolls on the opposite side to the side of the nip, each roll having two ends mounted such that they rotate, each of which on a bearing supported by a chock (30, 40, 50, 60), guide means between the chocks of the rolls and the roll stand along the clamping plane, means for applying a clamping force between the chocks of the backup rolls, comprising hydraulic cylinders (V.sub.S), a clamping system (9) for clamping the chocks of the rolls, locking the chocks in position relative to the roll stand, along the axis of the roll, while allowing the chocks to slide along the guide means, along the clamping plane, drive means (10) for driving the backup rolls, on one side of the roll stand of the rolling mill, referred to as the drive side, a system for extracting the work rolls and the backup rolls provided on the drive side of the said rolling mill and comprising: an actuator (70) configured to push the rolls out of the roll stand (2) of the rolling mill when the rolls are being extracted, or conversely to pull the rolls into the roll stand (2) when the rolls are being inserted, a coupling head (8) secured to the said actuator (70), situated in an open position of the roll stand (2) at an intermediate height between the lower work roll (4) and the lower backup roll (6), capable of moving in a direction parallel to the rolls (3, 4, 5, 6), from a first retracted position (P1) wherein the coupling head is located on the drive side, to a second deployed position (P2) wherein the coupling head (8), having passed through the roll stand (2), is located on the operator side, the said coupling head (8) comprising: first coupling means configured to drive the chock (40) or the end of the lower work roll (4), on the drive side of the rolling mill, second coupling means configured to drive the chock of the lower backup roll (6), on the drive side of the rolling mill, having a retracted state wherein they do not drive the chock of the lower backup roll (6) and a deployed state wherein they drive, by a pushing action, the chock (60) of the said lower backup roll (6), and wherein the chocks (30, 40) of the upper and lower work rolls have connection means (11), on the operator side, opposite the drive means, creating a mechanical connection (12) between the said chocks on the operator side, and wherein the work rolls (3, 4) and the backup rolls (5, 6) are extracted, after opening the roll stand of the said rolling mill, during which step the lower work roll (4) and the lower backup roll (6) are distanced from the upper work roll (3) and from the upper backup roll (5), when the metal strip (B) is present along the through feed plane of the said rolling mill by implementing the following successive steps: a first extraction step (E1) wherein the upper work roll (3) and the lower work roll (4) are extracted, by a pushing action from the said actuator (70) on the chock (40) of the lower work roll (4), on the drive side, the coupling head (8) passing from the first retracted position (P1) to the second deployed position (P2), the said upper work roll (3) being driven together with the lower work roll (4) via the mechanical connection (12) created, on the operator side, between the chocks (30, 40) of the lower and upper work rolls, the said second coupling means (81, 82) of the coupling head (8) being in the said retracted state, in which they do not drive the chocks of the backup rolls during the said pushing action, a return step (E2) wherein the coupling head (8) is brought back from the second deployed position (P2) towards the drive side into the first retracted position (P1), a second extraction step (E3) wherein the lower backup roll (6) is extracted from the roll stand (2) by a pushing action from the said actuator on the chock (60) of the lower backup roll (6) on the drive side, the coupling head (8) passing from the first retracted position (P1) to the second deployed position (P2), the said second coupling means being in the said deployed state driving the pushing of the chock (60) of the said lower backup roll (6), a positioning step (E4) wherein support equipment (13) is positioned on the lower backup roll (6), the bottom portion whereof bears against the chocks (60) of the lower backup roll (6), and the top portion whereof is intended to be used to support the chocks (50) of the upper backup roll (5), the said support equipment (13) being capable of being inserted into the roll stand (2), an insertion step (E5) wherein the lower backup roll (6) and the said support equipment (13) are inserted into the roll stand (2), by the pulling force exerted by the return of the coupling head (8) towards the drive side, from the second deployed position (P2) into the first retracted position (P1), the said support equipment (13) having a clearance (14) through which passes the metal strip (B) when inserted into the roll stand (2), a depositing step (E6) wherein the upper backup roll (5) is deposited on the top portion of the support equipment (13), by an action of lowering the said upper backup roll (6), a third extraction step (E7) wherein the group constituted from the lower backup roll (6), the support equipment (13) and the said upper backup roll (5) is extracted by a pushing action from the said actuator (70) on the chock (60) of the lower backup roll (6), on the drive side. and wherein the second coupling means are passed from the retracted state wherein they do not drive the chock of the lower backup roll (6) to the deployed state wherein they drive the pushing of the chock (60) of the said lower backup roll (6) by manual action on the said second coupling means, subsequently to the said first extraction step (E1), the coupling head (8) being in the said second deployed position (P2), accessible on the operator side of the said rolling mill, and prior to the said return step (E2).
2. Method according to claim 1, wherein: the roll stand (2) of the rolling mill comprises support rails (R3, R4) on which rest the chocks (30, 40) of the upper and lower work rolls (3, 4), in the open position of the roll stand (2), the said support rails (R3, R4) being used to guide the work rolls (3, 4) and the chock (30, 40) thereof during the extraction of the rolls inside the said roll stand, the said rolling mill installation comprising a support car (20) comprising support rails (R3, R4) suitable for supporting and guiding the chocks (30, 40) of the lower and upper work rolls (3) which, in a position of the car relative to the rolling mill, extend the support rails (R3, R4) of the rolling mill, and such that the lower and upper work rolls are loaded onto the support car (20) when the coupling head reaches the said second deployed position (P2) during the first extraction step E1).
3. Method according to claim 2, wherein the first coupling means (81) comprise a hook rigidly connected to the coupling head (8), intended to engage with a corresponding hook (42) secured to the end, on the drive side, of the lower work roll (4), and suitable for: exerting a pushing force on the lower work roll (4) during the first extraction step (E1) and the passage of the coupling head (8) from the first retracted position (P1) to the second deployed position (P2), exerting a pulling force on the work roll during the passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1).
4. Method according to claim 3, wherein the clamping and unclamping between the hook (81) of the first coupling means of the coupling head (8), and the corresponding hook (42) of the lower work roll (4), take place under the movements of the car (20), in a direction perpendicular to the support rails (R3, R4).
5. Method according to claim 1, wherein the second coupling means (82, 83) comprise at least one movable element (82), articulated on the chassis of the coupling head, suitable for engaging under a pushing force with the chock (60) of the lower backup roll (6), which: in the retracted state of the second coupling means, the said at least one movable element (82) is raised and locked in a retracted position (P3) wherein the said movable element (82) does not engage with the chock (60), of the lower backup roll (6), on the drive side, in the deployed state of the second coupling means, is in a deployed position (P4) wherein the said movable element (82) projects downwards under the effect of gravity, and wherein the said movable element (82) is configured in the said deployed position (P4) in order to engage with a protruding portion (62) on the top surface of the chock (60) of the lower backup roll (6) on the drive side, and wherein: during the said coupling head return step (E2), the said passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1) causes the engagement of the protruding portion (62) against the movable element (82), which pivots about the articulation thereof under the effect of the protruding portion (62), in order to escape from the said protruding portion (62), before returning, under the effect of gravity, to the position wherein the said movable element (82) projects downwards, on the other side of the protruding portion (62); during the second extraction step (E3), the said movable element (82) abuts against the said protruding portion (62), on the other side of the protruding portion, under the effect of the pushing action from the actuator and such that it allows the said lower backup roll (6) to be withdrawn.
6. Method according to claim 1, wherein the second coupling means comprise at least one folding element (83) suitable for engaging under a pulling force with the chock (60) of the lower backup roll (6), which: in the said deployed position (P5) of the said folding element, allows for the abutment with the chock (60), on the drive side, of the lower backup roll (6) in order to exert a pulling force, allowing the lower backup roll (6) and the said support equipment (13) to be inserted during the said insertion step (E5), in the folded position (P6) of the said folding element (83), allows, subsequently to the said third extraction step (E7), the uncoupling of the coupling head from the said lower backup roll (6) extracted from the roll stand, during the return movement of the coupling head from the second deployed position (P2) to the first retracted position (P1).
7. Rolling mill installation (1) having: a rolling mill comprising: a roll stand (2), a set of superimposed rolls having substantially parallel axes, comprising two work rolls (3, 4), one lower and one upper, defining the nip through which the strip passes, and two backup rolls (5, 6), respectively one upper and one lower, intended to bear respectively against the work rolls on the opposite side to the side of the nip, each roll having two ends mounted such that they rotate, each of which on a bearing supported by a chock (30, 40, 50, 60), guide means between the chocks of the rolls and the roll stand along the clamping plane, means for applying a clamping force between the chocks of the backup rolls, comprising hydraulic cylinders (V.sub.S), a clamping system (9) for clamping the chocks of the rolls, locking the chocks in position relative to the roll stand, along the axis of the roll, while allowing the chocks to slide along the guide means, along the clamping plane, drive means (10) for driving the backup rolls, on one side of the roll stand of the rolling mill, a system for extracting the work rolls and the backup rolls situated on the drive side of the said rolling mill, comprising: an actuator (70) configured to push the rolls out of the roll stand (2) of the rolling mill when the rolls are being extracted, or conversely to pull the rolls into the roll stand (2) when the rolls are being inserted, a coupling head (8) secured to the said actuator (70), situated in an open position of the roll stand (2) at an intermediate height between the lower work roll (4) and the lower backup roll (6), capable of moving in a direction parallel to the rolls (3, 4, 5, 6), from a first retracted position (P1) wherein the coupling head is located on the drive side, to a second deployed position (P2) wherein the coupling head (8), having passed through the roll stand (2), is located on the operator side, the said coupling head (8) comprising: first coupling means configured to drive the chock (40) or the end of the lower work roll, on the drive means side of the rolling mill, second coupling means configured to drive the chock (60) of the lower backup roll (6), on the drive side of the rolling mill, having a retracted state wherein they do not drive the chock of the lower backup roll (6) and a deployed state wherein they drive, by a pushing action, the chock (60) of the said lower backup roll (6), and wherein the chocks (30, 40) of the upper and lower work rolls have connection means (11), on the operator side, opposite the drive means, creating a mechanical connection (12) between the said chocks on the operator side, and wherein the first coupling means and the second coupling means of the said extraction system are configured in such a way as to allow: successive extractions of the work rolls (3, 4) and then of the backup rolls (5, 6) from the roll stand (2), successive insertions of the backup rolls (5, 6) and then of the work rolls (3, 4) into the roll stand (2), and wherein the second coupling means comprise at least one movable element (82), articulated on the chassis of the coupling head, suitable for engaging under a pushing force with the chock (60) of the lower backup roll (6), which: in the said retracted state of the second coupling means, the said at least one movable element (82) is raised and locked in a retracted position (P3) wherein the said movable element (82) does not engage with the chock (60), of the lower backup roll (6), on the drive side of the rolling mill, in the said deployed state of the second coupling means, is in a deployed position (P4) wherein the said movable element (82) projects downwards under the effect of gravity, and wherein the said movable member (82) is a member with manual actuation for passing from the retracted position (P3) to the deployed position (P4) of the said movable member (82), or conversely, the said movable element (82) being configured in the said deployed position (P4) such that it engages with a protruding portion (62) on the top surface of the chock (60) of the lower backup roll (6), on the drive side, present in the roll stand, and such that: the said passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1) causes the engagement of the protruding portion (62) against the movable element (82), which pivots about the articulation thereof under the effect of the protruding portion (62), in order to escape from the said protruding portion (62), before returning, under the effect of gravity, to the position wherein the said movable element (82) projects downwards, on the other side of the protruding portion (62); the said movable element (82), thus in position on the other side of the protruding portion (62), abuts against the said protruding portion (82) under the effect of the pushing action from the actuator and such that it allows the said lower backup roll (6) to be withdrawn.
8. Installation according to claim 7, wherein: the roll stand (2) of the rolling mill comprises support rails (R3, R4) on which rest the chocks (30, 40) of the upper and lower work rolls (3, 4), in the open position of the roll stand (2), the said support rails (R3, R4) being used to guide the work rolls (3, 4) and the chock (30, 40) thereof during the extraction of the rolls inside the said roll stand, the said rolling mill installation comprising a support car (20) having support rails (R3, R4) suitable for supporting and guiding the chocks (30, 40) of the lower and upper work rolls (3, 4) which, in a position of the car relative to the rolling mill, extend the support rails (R3, R4) of the rolling mill, and such that the lower and upper work rolls are loaded onto the car (20) when the pushing force is exerted by the actuator on the work rolls (3, 4).
9. Installation according to claim 8, wherein the first coupling means (81) comprise a hook rigidly connected to the coupling head (8), intended to engage with a corresponding hook (42) secured to one of the ends of the lower work roll (4), and suitable for: exerting a pushing force on the lower work roll (4) during the action of pushing the coupling head (8) from the first retracted position (P1) to the second deployed position (P2), exerting a pulling force on the lower work roll (4) during the passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1).
10. Installation according to claim 9, wherein the clamping and unclamping between the hook of the first coupling means (81) of the coupling head (8), and the corresponding hook (42) of the lower work roll (4), take place under the movements of the car (20), in a direction perpendicular to the support rails (R3, R4).
11. Installation according to claim 7, wherein the second coupling means comprise at least one folding element (83) suitable for engaging under a pulling force with the chock (60) of the lower backup roll (6), on the drive side, which: in the said deployed position (P5) of the said folding element, allows for the abutment with the chock (60), on the drive side, of the lower backup roll (6) in order to exert a pulling force, allowing the lower backup roll (6) to be inserted into the stand of the rolling mill, in the folded position (P6) of the said folding element (83), allows for the uncoupling of the coupling head from the said lower backup roll (6) extracted from the roll stand, during the return movement of the coupling head from the second deployed position (P2) to the first retracted position (P1).
12. Installation according to claim 11, wherein the said folding element (83) is a member that is manually actuated for the passing from the deployed position (P5) to the folded position (P6) of the said folding member (83), or vice-versa.
13. Installation according to claim 1, wherein, the chocks on the operator side of the work rolls having parallel sliding plates (31, 41) distributed on either side of the axis of the roll, intended to engage with sliding plates (27) secured to two uprights on the operator side of the rolling mill, the connection means (11) comprise at least one tab (15), the proximal end whereof is secured to one of the lower or upper chocks, received in a lateral groove, made in the body of the chock, at the back of a sliding plate, and the distal end (16) whereof penetrates a groove of the other chock, at least in a deployed position of the said tab, in the said open position of the roll stand.
14. Method according to claim 1, wherein the first coupling means (81) comprise a hook rigidly connected to the coupling head (8), intended to engage with a corresponding hook (42) secured to the end, on the drive side, of the lower work roll (4), and suitable for: exerting a pushing force on the lower work roll (4) during the first extraction step (E1) and the passage of the coupling head (8) from the first retracted position (P1) to the second deployed position (P2), exerting a pulling force on the work roll during the passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1).
15. Method according to claim 2, wherein the second coupling means (82, 83) comprise at least one movable element (82), articulated on the chassis of the coupling head, suitable for engaging under a pushing force with the chock (60) of the lower backup roll (6), which: in the retracted state of the second coupling means, the said at least one movable element (82) is raised and locked in a retracted position (P3) wherein the said movable element (82) does not engage with the chock (60), of the lower backup roll (6), on the drive side, in the deployed state of the second coupling means, is in a deployed position (P4) wherein the said movable element (82) projects downwards under the effect of gravity, and wherein the said movable element (82) is configured in the said deployed position (P4) in order to engage with a protruding portion (62) on the top surface of the chock (60) of the lower backup roll (6) on the drive side, and wherein: during the said coupling head return step (E2), the said passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1) causes the engagement of the protruding portion (62) against the movable element (82), which pivots about the articulation thereof under the effect of the protruding portion (62), in order to escape from the said protruding portion (62), before returning, under the effect of gravity, to the position wherein the said movable element (82) projects downwards, on the other side of the protruding portion (62); during the second extraction step (E3), the said movable element (82) abuts against the said protruding portion (62), on the other side of the protruding portion, under the effect of the pushing action from the actuator and such that it allows the said lower backup roll (6) to be withdrawn.
16. Method according to claim 3, wherein the second coupling means (82, 83) comprise at least one movable element (82), articulated on the chassis of the coupling head, suitable for engaging under a pushing force with the chock (60) of the lower backup roll (6), which: in the retracted state of the second coupling means, the said at least one movable element (82) is raised and locked in a retracted position (P3) wherein the said movable element (82) does not engage with the chock (60), of the lower backup roll (6), on the drive side, in the deployed state of the second coupling means, is in a deployed position (P4) wherein the said movable element (82) projects downwards under the effect of gravity, and wherein the said movable element (82) is configured in the said deployed position (P4) in order to engage with a protruding portion (62) on the top surface of the chock (60) of the lower backup roll (6) on the drive side, and wherein: during the said coupling head return step (E2), the said passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1) causes the engagement of the protruding portion (62) against the movable element (82), which pivots about the articulation thereof under the effect of the protruding portion (62), in order to escape from the said protruding portion (62), before returning, under the effect of gravity, to the position wherein the said movable element (82) projects downwards, on the other side of the protruding portion (62); during the second extraction step (E3), the said movable element (82) abuts against the said protruding portion (62), on the other side of the protruding portion, under the effect of the pushing action from the actuator and such that it allows the said lower backup roll (6) to be withdrawn
17. Method according to claim 4, wherein the second coupling means (82, 83) comprise at least one movable element (82), articulated on the chassis of the coupling head, suitable for engaging under a pushing force with the chock (60) of the lower backup roll (6), which: in the retracted state of the second coupling means, the said at least one movable element (82) is raised and locked in a retracted position (P3) wherein the said movable element (82) does not engage with the chock (60), of the lower backup roll (6), on the drive side, in the deployed state of the second coupling means, is in a deployed position (P4) wherein the said movable element (82) projects downwards under the effect of gravity, and wherein the said movable element (82) is configured in the said deployed position (P4) in order to engage with a protruding portion (62) on the top surface of the chock (60) of the lower backup roll (6) on the drive side, and wherein: during the said coupling head return step (E2), the said passage of the coupling head (8) from the second deployed position (P2) to the first retracted position (P1) causes the engagement of the protruding portion (62) against the movable element (82), which pivots about the articulation thereof under the effect of the protruding portion (62), in order to escape from the said protruding portion (62), before returning, under the effect of gravity, to the position wherein the said movable element (82) projects downwards, on the other side of the protruding portion (62); during the second extraction step (E3), the said movable element (82) abuts against the said protruding portion (62), on the other side of the protruding portion, under the effect of the pushing action from the actuator and such that it allows the said lower backup roll (6) to be withdrawn
18. Method according to claim 2, wherein the second coupling means comprise at least one folding element (83) suitable for engaging under a pulling force with the chock (60) of the lower backup roll (6), which: in the said deployed position (P5) of the said folding element, allows for the abutment with the chock (60), on the drive side, of the lower backup roll (6) in order to exert a pulling force, allowing the lower backup roll (6) and the said support equipment (13) to be inserted during the said insertion step (E5), in the folded position (P6) of the said folding element (83), allows, subsequently to the said third extraction step (E7), the uncoupling of the coupling head from the said lower backup roll (6) extracted from the roll stand, during the return movement of the coupling head from the second deployed position (P2) to the first retracted position (P1).
19. Method according to claim 3, wherein the second coupling means comprise at least one folding element (83) suitable for engaging under a pulling force with the chock (60) of the lower backup roll (6), which: in the said deployed position (P5) of the said folding element, allows for the abutment with the chock (60), on the drive side, of the lower backup roll (6) in order to exert a pulling force, allowing the lower backup roll (6) and the said support equipment (13) to be inserted during the said insertion step (E5), in the folded position (P6) of the said folding element (83), allows, subsequently to the said third extraction step (E7), the uncoupling of the coupling head from the said lower backup roll (6) extracted from the roll stand, during the return movement of the coupling head from the second deployed position (P2) to the first retracted position (P1).
20. Method according to claim 4, wherein the second coupling means comprise at least one folding element (83) suitable for engaging under a pulling force with the chock (60) of the lower backup roll (6), which: in the said deployed position (P5) of the said folding element, allows for the abutment with the chock (60), on the drive side, of the lower backup roll (6) in order to exert a pulling force, allowing the lower backup roll (6) and the said support equipment (13) to be inserted during the said insertion step (E5), in the folded position (P6) of the said folding element (83), allows, subsequently to the said third extraction step (E7), the uncoupling of the coupling head from the said lower backup roll (6) extracted from the roll stand, during the return movement of the coupling head from the second deployed position (P2) to the first retracted position (P1).
Description
[0113] The invention will be better understood upon reading the following description, given with reference to the accompanying figures, in which:
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[0139] Thus, the invention relates to a rolling mill 1, in particular of the Quarto type, for rolling a metal strip comprising a roll stand 2, comprising two pairs of uprights, at the two ends of the stand between which a set of superimposed rolls are provided, the said rolls having substantially parallel axes, comprising two work rolls 3, 4, one lower and one upper, defining the nip through which passes the strip, and two backup rolls 5, 6, one upper and one lower respectively, intended to bear respectively against the work rolls on the opposite side to the side of the passage nip.
[0140] Each work roll or backup roll has two ends, generally referred to as roll necks, mounted such that they rotate, each on a bearing supported by a chock 30, 40, 50, 60.
[0141] The rolling mill further comprises guide means between the chocks 30, 40, 50, 60 of the rolls and the roll stand 2 along the clamping plane. The said guide means can comprise sliding surfaces between the chocks and the frame (in particular the uprights) of the roll stand 2.
[0142] For example:
[0143] each chock 30 of the upper work roll 3 has two sliding plates 31, parallel to and opposite one another, distributed on either side of the rotational axis of the work roll 3, engaging with two sliding plates 27, respectively rigidly secured to the uprights of the same pair at one end of the roll stand,
[0144] each chock 40 of the lower work roll 4 has two sliding plates 41, parallel to and opposite one another, distributed on either side of the rotational axis of the work roll 4, engaging with the sliding plates 27, respectively rigidly secured to the uprights of the same pair at one end of the roll stand.
[0145] For example, the two sliding plates 27 are respectively secured on the inner walls of two bending cylinder units Vc3, Vc4, themselves respectively secured, via the outer wall thereof, to the two inner walls of the uprights of the same pair of uprights of the stand.
[0146] Similarly:
[0147] each chock 50 of the upper backup roll 5 can have two sliding plates 51, parallel to and opposite one another, distributed on either side of the rotational axis of the backup roll 5, engaging with sliding plates 25, rigidly secured to the uprights of the same pair at one end of the roll stand, and
[0148] each chock 60 of the lower backup roll 6 can have two sliding plates 61, parallel to and opposite one another, distributed on either side of the rotational axis of the backup roll 6, engaging with sliding plates 26, rigidly secured to the uprights of the same pair at one end of the roll stand.
[0149] The rolling mill further comprises means for applying a clamping force between the chocks of the backup rolls, generally comprising hydraulic cylinders V.sub.S. The said hydraulic cylinders V.sub.S, two of which are present, can be arranged in the lower portion of the roll stand and can respectively bear against the two chocks 60 of the lower backup roll 6. According to one embodiment, not shown, the said hydraulic cylinders V.sub.S can also be provided in the upper portion of the roll stand 2 and can respectively bear against the chocks of the upper backup roll.
[0150] The rolling mill further comprises a clamping system for clamping the chocks 30, 40 of the work rolls 3 and 4, and a clamping system 9 for clamping the chocks 50, 60 of the backup rolls 5, 6.
[0151] The clamping system for clamping the work rolls shown in the examples is that disclosed by the Applicant of the French patent application FR 1652265 of 17 Mar. 2016, which allows the chocks of the work rolls to be locked, or conversely allows the work rolls to be axially displaced under the opening and closing actions of the roll stand. The description of this system for clamping the work rolls is not explicitly repeated herein. However, one of ordinary skill in the art can refer to the said document for the execution thereof. Within the scope of this application, other systems for clamping the work rolls can be considered, and in particular a system with dedicated cylinders disclosed in the prior art in the patent application FR 1652265.
[0152] The clamping system 9 for clamping the chocks of the backup rolls for passing from a retracted state, allowing the backup rolls to be withdrawn, along the axis thereof, from the roll stand, to a locking state locking the chocks in position relative to the stand, along the axis of the roll, while allowing the chocks to slide along the guide means, along the clamping plane.
[0153] The said clamping system 9 can comprise vertical grooves in the chocks 50, 60 of the upper backup roll 5 and of the lower backup roll 6, as well as locking members 90, mounted such that they slide horizontally. Each locking member can pass from a position wherein it penetrates the vertical groove of the chocks 50 or 60, preventing the axial displacement of the backup roll, to a retracted position wherein axial displacement is made possible. Given the frequency of maintenance operations for the backup rolls, the clamping system can be manual, whereby the passage from the retracted position to the locking position is manual and obtained by actuating a handle 91.
[0154] The rolling mill further comprises drive means 10 for driving the backup rolls, on one side of the roll stand of the rolling mill, referred to as the drive side hereinbelow.
[0155] In a conventional manner for one of ordinary skill in the art, an electric motor M is used to drive the lower and upper backup rolls via a transmission connecting the motor output to the ends of the backup rolls, on the drive side.
[0156] The invention disclosed here more particularly concerns the system for extracting work rolls and backup rolls, and which is situated on the drive side of the said rolling mill.
[0157] The said extraction system allows, as will be described hereafter, the extraction of worn rolls from the roll stand of the rolling mill, in particular with a view to the re-turning thereof, as well as the insertion of freshly turned (or new) rolls into the roll stand.
[0158] For this purpose, the extraction system comprises:
[0159] an actuator 70 configured to push the rolls out of the roll stand 2 of the rolling mill when the rolls are being extracted, or conversely to pull the rolls into the roll stand 2 when the rolls are being inserted,
[0160] a coupling head 8 secured to the said actuator 70, situated in an open position of the roll stand 2 at an intermediate height between the lower work roll 4 and the lower backup roll 6, capable of moving in a direction parallel to the rolls 3, 4, 5, 6.
[0161] The actuator can comprise a motorised rack 71 and pinion 72 pair, whereby the chassis of the coupling head 8 is rigidly secured to the distal end of the rack 71. The rotation of the pinion 72 in a first direction allows for the translational movement of the rack along the axis thereof, as well as for the translational movement of the coupling head 8.
[0162] The coupling head 8 is capable of moving from a first retracted position P1 wherein the coupling head is located on the drive side, to a second deployed position P2 wherein the coupling head 8, having passed through the roll stand 2, is located on the operator side and accessible to operators.
[0163] Moreover, said coupling head 8 comprises
[0164] first coupling means configured to drive the chock 40 or the end of the lower work roll 4, on the drive side of the rolling mill,
[0165] second coupling means configured to drive the chock 60 of the lower backup roll 6, on the drive side of the rolling mill: the second coupling means having a retracted state wherein they do not drive the chock of the lower backup roll 6 and a deployed state wherein they drive, by a pushing action, the chock 60 of the said lower backup roll 6.
[0166] In a noteworthy manner, the chocks 30, 40 of the upper and lower work rolls have connection means 11, on the operator side, opposite the drive means, creating a mechanical connection 12 between the said chocks on the operator side.
[0167] The said mechanical connection 12 ensures the joint withdrawal of the two work rolls 3, 4 when the actuator 70 of the extraction system solely exerts a pushing force (on the drive side) on the lower work roll, and as explained hereafter.
[0168] For example, and as shown in
[0169] It should be noted that the (or each) tab 15 is substantially parallel to the sliding plates 31 or 41, whereby the distal end 16 of the tab can have a rounded contour so as to allow for a slight pivoting of the distal end in the groove, which will in particular occur during the bending action on the work rolls.
[0170] The tab 15 can furthermore be provided such that it retracts into a retracted position inside the chock 30 (position not shown), the chock 30 having means for locking said tab 15 in the deployed position. The said means can comprise a ball and spring system. An oblong aperture 17 in the tab through which a stud 18 is intended to pass, the said stud being secured to the chock, can also be provided in order to prevent dismantling of the tab.
[0171] Advantageously, the first coupling means and the second coupling means of the said extraction system are configured in such a way as to allow:
[0172] successive extractions of the work rolls and then of the backup rolls from the roll stand.
[0173] successive insertions of the backup rolls and then of the work rolls into the roll stand.
[0174] In other words, the invention advantageously allows:
[0175] all rolls of the rolling mill to be extracted (i.e. work rolls then backup rolls) by means of a single actuator, as opposed to the prior art known by the Applicant,
[0176] all rolls of the rolling mill to be inserted (i.e. backup rolls then work rolls) by means of a single actuator, as opposed to the prior art known by the Applicant.
[0177] As shall be understood from the following description, the extraction system allows for the possibility of extracting the work rolls only, then of inserting new work rolls (new or freshly turned rolls) into said roll stand (whereby the backup rolls remain in the roll stand).
[0178] The description hereafter will describe the method for changing the rolls implemented in such a rolling mill installation, and more particularly the different steps implemented in order to extract the set of work rolls and backup rolls using the single-actuator extraction system. These different steps are shown in detail in
[0179] One of ordinary skill in the art understands that the steps of the method allowing the backup rolls, then the work rolls to be inserted are essentially the same, but performed by reversing the order of the steps allowing for the rolls to be extracted.
[0180] Moreover, the work rolls 3, 4 and the backup rolls 5, 6 are extracted, after opening the roll stand of the said rolling mill, during which step the lower work roll 4 and the lower backup roll 6 are distanced from the upper work roll 4 and from the upper backup roll 5, when the metal strip B is present along the through feed plane of the said rolling mill.
[0181] This step of opening the rolling mill stand is shown in
[0182] Moreover, the work rolls 3, 4 and the backup rolls 5, 6 are extracted by implementing the following successive steps:
[0183] a first extraction step E1 (see
[0184] a return step E2 (see
[0185] a second extraction step E3 (see
[0186] a positioning step E4 (see
[0187] an insertion step E5 (see
[0188] a depositing step E6 (see
[0189] a third extraction step E7 (see
[0190] The roll stand 2 of the rolling mill generally comprises support rails R3, R4 on which rest the chocks 30, 40 of the upper and lower work rolls 3, 4, in the open position of the roll stand 2, the said support rails R3, R4 being used to guide the work rolls 3, 4 and the chock 30, 40 thereof during the extraction of the work rolls from the said roll stand or during the insertion of the work rolls into the roll stand.
[0191] The roll stand further comprises support rails R6 on which the chocks 60 of the said lower backup roll 6 are at rest in the open position of the roll stand 2, whereby the chocks 60 have rollers 63 intended to roll along the rails R6, and whereby other rails extend from the rails R6 at the level of the extraction area on the operator side.
[0192] The rolling mill installation can comprise a support car 20 comprising support rails R3, R4 suitable for supporting and guiding the chocks 30, 40 of the lower and upper work rolls 3, 4 which, in a position of the car relative to the rolling mill, extend the support rails R3, R4 of the rolling mill, and such that the lower and upper work rolls are loaded together onto the car 20 when the pushing force is exerted by the actuator on the work rolls 3, 4 or conversely are unloaded from the car in order to be inserted into the roll stand during the insertion of the rolls.
[0193] The said support car 20 is capable of moving along rails perpendicular to the support rails, in order to allow the car to be laterally retracted into a position outside of the extraction area, and as shown in
[0194] A handling chassis M.sub.T is used to withdraw the work rolls 3, 4 from above, thanks to a travelling crane in the workshop.
[0195] The said car 20 is maintained in the said retracted position outside of the extraction area, in particular during steps wherein the backup rolls are inserted or withdrawn.
[0196] As shown in the figures, the car can have four parallel pairs of support rails, so as to be able to support two pairs of upper and lower work rolls side by side.
[0197] If only the work rolls 3, 4 are to be changed, a pair of upper and lower work rolls can thus be withdrawn together onto the support car 20 and another pair of work rolls (new or freshly turned rolls) can be immediately loaded, after being previously positioned on the support car, just after a short lateral displacement of the car so as to align the support rails R3 and R4 of the said new rolls with those R3 and R4 of the roll stand 2.
[0198] The first coupling means can substantially comprise a hook 81 rigidly connected to the coupling head 8, intended to engage with a corresponding hook 42 secured to the end, on the drive side, of the lower work roll 4, and suitable for:
[0199] exerting a pushing force on the lower work roll 4 during the action of pushing the coupling head 8 from the first retracted position P1 to the second deployed position P2,
[0200] exerting a pulling force on the lower work roll 4 during the passage of the coupling head 8 from the second deployed position P2 to the first retracted position P1.
[0201] The said hook 81 is initially in contact with the corresponding hook 42 at the end of the lower work roll, in the said first retracted position P1 of the coupling head, and as shown in
[0202] Advantageously, the two mutually engaging hooks 81 and 82 are configured such that the clamping and unclamping between, on the one hand, the hook 81 of the first coupling means of the coupling head 8, and on the other hand, the corresponding hook 42 of the lower work roll 4, take place under the movements of the car 20, in a direction perpendicular to the support rails R3, R4.
[0203] The coupling (or uncoupling) of the coupling head 8 with the lower work roll 4 is thus automatic thanks to the motorised displacement of the support car, and does not require a dedicated actuator.
[0204] As shown in
[0205] At the end of the extraction step, the car 20 is retracted in a position outside of the extraction area, on the operator side, and as shown in
[0206] This access to the coupling head 8 advantageously allows, according to the invention, an operator to pass the second coupling means from the retracted state wherein they are not driving the chock of the lower backup roll, to the deployed state wherein they are pushing the chock of the said lower backup roll under a manual action by the operator on said second coupling means. This manual action is successive to the said first extraction step, performed while the coupling head is in the said second deployed position and accessible from the operator side of the said rolling mill, and prior to the said coupling head return step.
[0207] For this purpose, the second coupling means can comprise at least one movable element 82, articulated on the chassis of the coupling head, suitable for engaging under a pushing force with the chock 60 of the lower backup roll 6.
[0208] in the retracted state of the second coupling means, the said at least one movable element 82 is raised and locked in a retracted position P3, shown by way of example in
[0209] in the deployed state of the second coupling means, the said at least one movable element 82 is in a deployed position P4, shown by way of example in
[0210] The passage from the retracted position P3 to the deployed position is thus made possible by a manual action from the operator, when the coupling head 8 is accessible from the operator side. In the retracted position, the movable member 82 can be locked in position by any suitable means and, for example, by means of a yoke 85, articulated on the chassis, which, in one position, allows the movable member 82 to be maintained in a raised position by engagement with a prong 84 rigidly secured to the movable member. Unlocking takes place by moving the yoke 85 about the pivot thereof, the said displacement causing the movable member to be released, which pivots the head downwards, for example half a turn under the effect of gravity.
[0211] The said movable element 82 is configured in the said deployed position P4 in order to engage with a protruding portion 62 on the top surface of the chock 60 of the lower backup roll 6 on the drive side, present in the roll stand.
[0212] As shown in
[0213] As shown in
[0214] Of course, prior to the extraction of the backup rolls, the axial displacement of the rolls must be made possible by unlocking the clamping system 9 for clamping the backup rolls.
[0215] The second coupling means can comprise, as shown in the figures, two substantially parallel movable elements 82 rigidly secured, via the same rotating shaft, to the chassis of the head. The rotating shaft is substantially horizontal and perpendicular to the axis of the lower backup roll. The two movable elements are intended to respectively engage with two protruding portions on the top surface of the chock 60 of the lower backup roll 6.
[0216] At the end of the second extraction step E3, the lower backup roll 6 is extracted from the roll stand 2, and as shown by way of example in
[0217] The bottom portion of the said equipment bears against the chocks 60 of the lower backup roll 6. The top portion is intended to be used to support the chocks 50 of the upper backup roll 5. The said support equipment 13 is noteworthy in that it can be inserted (once the work rolls have been removed) into the roll stand 2, together with the lower backup roll.
[0218] For this purpose, the second coupling means comprise at least one folding element 83 suitable for engaging (only) under a pulling force with the chock 60 of the lower backup roll 6 on the drive side, which
[0219] in a deployed position P5 of the said folding element 83, allows for the abutment with the chock 60, on the drive side, of the lower backup roll 6 in order to exert a pulling force, allowing the lower backup roll 6 to be inserted into the stand of the rolling mill, in particular during step E5.
[0220] in a folded position P6 of the said folding element 83, allows for the uncoupling of the coupling head from the said lower backup roll 6 extracted from the roll stand, during the return movement of the coupling head from the second deployed position P2 to the first retracted position P1.
[0221] In a noteworthy manner, the said at least one folding movable element 83 can initially be in the deployed position P5 in that it does not allow a pushing force to be exerted on the roll.
[0222] Two of the folding elements 83 can be present and can abut against the two protruding portions 62. The passage from the deployed position P5 to the folded position P6 can take place manually, for example by rotating the said element 83 by a limited angle, for example by a quarter turn. For this purpose, the or each element can have a cavity intended to receive a tool such as a key.
[0223] The two folding elements in the deployed position P5 thereof allow, during the insertion step E5, for the lower backup roll 6 to be inserted together with the said support equipment 13 supported by the chocks 60 into the roll stand, and as shown in
[0224] This then allows the upper backup roll 5 to be deposited onto the said support equipment, by lowering the upper backup roll 5, which action can take place by the deployment of a hydraulic cylinder Y.sub.R and until the chocks 50 of the upper backup roll 5 are at rest on the said support equipment 13, whereby the said cylinders Y.sub.R are conventionally also used to adjust the pass line.
[0225] This is then followed by the third extraction step E7, wherein, via another pushing action from the said actuator 70 on the chock 60, on the drive side, of the lower backup roll 6, the assembly constituted from the lower backup roll 6, the support equipment 13 and the said upper backup roll 5 is extracted, the said coupling head thus being in the second deployed position P2 thereof.
[0226] The coupling head 8 is uncoupled by manual action on the folding elements 83, which are passed into the folded position P6 thereof, then by the return of the coupling head to the first retracted position P1.
[0227] The upper backup roll 5, the said support equipment 13, then the lower backup roll 6 can thus be withdrawn from the extraction area, from above, using a handling chassis M.sub.A, shown in
[0228] Other embodiments could clearly have been considered by one of ordinary skill in the art without exiting the scope of the invention as defined by the claims hereinbelow.
NOMENCLATURE
[0229] 1. Rolling mill installation,
[0230] 2. Roll stand,
[0231] 3, 4. Work rolls, respectively one upper and one lower,
[0232] 5, 6. Backup rolls, respectively one upper and one lower,
[0233] 30, 40. Work roll chocks, respectively one upper and one lower,
[0234] 42. Hook at the end, on the drive side, of the lower work roll,
[0235] 50, 60. Backup roll chocks, respectively one upper and one lower,
[0236] 31, 41, 51, 61. Chock sliding plates,
[0237] 62. Protruding portions on the top surface of the chock 60 of the backup roll (on the drive side),
[0238] 63. Rollers (chocks 60),
[0239] 25, 26, 27. Sliding plates (frame),
[0240] 7. Extraction system,
[0241] 70. Actuator (extraction system)
[0242] 71, 72. Motorised rack and pinion (extraction system actuator),
[0243] 8. Coupling head (extraction system),
[0244] 81. First coupling means (hook rigidly secured to the body of the coupling head) suitable for exerting a pushing force and a pulling force (only) on the lower work roll 4,
[0245] 82, 83. Second coupling means, including the manually retracting, movable element 82, suitable for exerting a pushing force on the chock 60 of the lower backup roll, and the manually folding elements 83 suitable for exerting a pulling force (only) on the said chock,
[0246] 84. Prong,
[0247] 85. Yoke,
[0248] 86. Stop,
[0249] 9. Clamping system for clamping the backup rolls,
[0250] 90. Locking member (clamping system 9),
[0251] 91. Handle (clamping system),
[0252] 10. Drive means (for driving the backup rolls),
[0253] 11. Connection means, on the operator side, between the chocks 30, 40 of the work rolls,
[0254] 12. Mechanical connection,
[0255] 13. Support equipment,
[0256] 14. Clearance of the support equipment through which the metal strip is intended to pass,
[0257] 15. Tabs,
[0258] 16. Distal ends (tabs),
[0259] 17. Oblong aperture,
[0260] 18. Stud,
[0261] 20. Support car (work rolls),
[0262] B. Metal strip,
[0263] E1. First extraction step (for extracting the lower and upper work rolls 34),
[0264] E2. Return step (coupling head),
[0265] E3. Second extraction step (for extracting the lower backup roll 6),
[0266] E4. Positioning step for positioning the support equipment 13 on the chocks of the lower backup roll thus extracted from the roll stand,
[0267] E5. Joint insertion step for inserting the lower backup roll 6 and the support equipment 13 into the roll stand,
[0268] E6. Step of depositing the upper backup roll 5 onto the support equipment 13,
[0269] E7. Third extraction step for extracting the assembly constituted from the lower backup roll 6, the said support equipment 13 and the upper backup roll 5,
[0270] P1, P2. Retracted position (on the drive side) and deployed position (on the operator side) respectively of the coupling head,
[0271] P3, P4. Retracted and deployed positions respectively of the said at least one movable element 82, the said deployed position being suitable for exerting a pushing action on the chock of the said backup roll, on the drive side,
[0272] R3, R4, R6. Support rails of the roll stand suitable for guiding the upper work rolls, lower work roll and lower backup roll respectively,
[0273] R3, R4. Support rails of the support car 20,
[0274] Vc3, Vc4. Bending cylinders,
[0275] Y.sub.R. Pass line adjustment cylinder,
[0276] V.sub.S. Hydraulic cylinders (means for applying a clamping force between the chocks of the backup rolls),
[0277] M.sub.A. Handling chassis (backup rolls),
[0278] M.sub.T. Handling chassis (work rolls).