Card for Cleaning Printed Media Transport System and Method of Using Same
20190095766 ยท 2019-03-28
Inventors
- Glen Bailey (Litchfield, ME, US)
- Geoffrey Scott Caron (Sabattus, ME, US)
- Ian Mccormick (Yarmouth, ME, US)
- John Condon (Summer, ME, US)
- Byron Mehl Kern, II (Cumberland Foreside, ME, US)
- Kenneth Monroe Pedersen, III (Auburn, ME, US)
Cpc classification
G07D11/26
PHYSICS
B65H2301/531
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system for cleaning a media transport device includes a cleaning substrate sized and configured to fit within at least a portion of a media travel pathway of the transport device. The cleaning substrate includes a cleaning face and a set of cleaning tabs that extend from the cleaning face. In use, the cleaning tabs are positioned against a set of rollers inside the currency transport device to secure the cleaning substrate in a substantially fixed position within the currency transport device. When the device is operated, the tabs are secured by the rollers and also clean the rollers.
Claims
1. A cleaning system for cleaning a currency transport device comprising: a cleaning substrate sized and configured to fit within at least a portion of a media travel pathway of a currency transport device, wherein the cleaning substrate comprises: a cleaning face; and a set of cleaning tabs that extend from the cleaning face and are configured to be positioned against a set of rollers inside the currency transport device to secure the cleaning substrate in a substantially fixed position within the currency transport device and clean the rollers while the currency transport device is operated.
2. The cleaning substrate of claim 1, wherein the tabs are configured to be foldable so that, when positioned against the set of rollers, the tabs are substantially perpendicular to the cleaning face.
3. The cleaning substrate of claim 1, wherein the cleaning substrate includes one or more fold lines to enable the tabs to be foldable.
4. The cleaning substrate of claim 1, wherein the cleaning substrate further includes a plurality of scarifying holes, each of which is positioned to contact a drive roller or idle roller of a corresponding drive roller/idle roller pair of the media travel pathway when the cleaning substrate is placed in the media travel pathway.
5. The cleaning substrate of claim 1, wherein: the scarifying holes are positioned in a first row across the cleaning substrate; and the cleaning tabs are positioned in a second row across the cleaning substrate.
6. The cleaning substrate of claim 1, further comprising one or more locking members that extend away from the cleaning substrate.
7. The cleaning substrate of claim 6, wherein at least one of the one or more locking members comprises a receptacle configured to be placed over a post of the currency transport device.
8. The cleaning substrate of claim 1, wherein the cleaning substrate further comprises an opening positioned to be placed over a media sensor of the currency transport device, wherein the opening comprises a hole or a transparent material.
9. The cleaning substrate of claim 1, wherein the cleaning substrate further comprises a cleaning solution.
10. A method of cleaning a currency transport device, the method comprising: placing a cleaning substrate within at least a portion of a media travel pathway of a currency transport device, wherein the cleaning substrate comprises a cleaning face and a set of cleaning tabs that extend from the cleaning face; positioning the cleaning tabs against a set of rollers inside the currency transport device to secure the cleaning substrate in at least one substantially fixed position within the currency transport device; and operating the currency transport device so that the rollers turn and are cleaned by the tabs.
11. The method of claim 10, wherein the operating comprises operating a motor of the currency transport device.
12. The method of claim 10, wherein the operating comprises manually turning the rollers.
13. The method of claim 10, further comprising: before the placing, opening the currency transport device to form a portal that is not accessible during operation of a motor of the currency transport device, wherein placing the cleaning substrate in the portion of the media travel pathway comprises accessing the portion through the portal.
14. The method of claim 10, wherein: positioning the cleaning substrate in the portion of the media travel pathway comprises positioning a scarifying hole of the cleaning substrate to contact a drive roller or idle roller of a drive roller/idle roller pair of the currency transport device; and operating the currency transport device also causes the drive roller to turn, which causes the idle roller to turn and be scraped against the scarifying hole.
15. The method of claim 10, wherein: positioning the cleaning substrate in the portion of the media travel pathway comprises placing an opening of the cleaning substrate is positioned over a media sensor of the currency transport device; the opening comprises a hole or a transparent material; and when operating the currency transport device the media sensor does not detect the cleaning substrate.
16. The method of claim 10, further comprising, after operating the media transport device, opening the media travel pathway and removing the cleaning substrate from the media travel pathway.
17. The method of claim 10, wherein placing the cleaning substrate in the portion of the currency transport device comprises securing the cleaning substrate within the portion by closing the portion and causing the media transport device to apply sufficient pressure to the cleaning substrate that the cleaning substrate is also compressed and held by friction against interior components of the currency transport device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0026] In this document, the singular forms a, an, and the include plural references unless the context clearly dictates otherwise. The term comprising means including, but not limited to. Similarly, the term comprises means includes, and is not limited to. Unless defined otherwise, all technical and scientific terms used in this document have the same meanings as commonly understood by one of ordinary skill in the art.
[0027] In this document, terms that are descriptive of position such as upper and lower, horizontal, vertical and the like are intended to indicate relative positions with respect to the components for which those terms are descriptive, and are not intended to be absolute and require that the component remain in that absolute position in all configurations. Except where specifically stated otherwise, numeric descriptors such as first, second, etc. are not intended to designate a particular order, sequence or position in an overall process or schema, but instead are simply intended to distinguish various items from each other by describing them as a first item, a second item, etc.
[0028] The terms media transport system and media transport device refer to a set of hardware components that are configured to receive printed media (i.e., a substrate onto which text and/or graphics have been printed) and move the printed media through one or more modules that perform various processing steps on the printed media, such as position adjustment, sensing, printing and/or delivery to a final destination. The media may include currency, admission tickets, or other documents. A currency transport device or currency transport system is a type of media transport device that is configured to process and convey printed financial instruments such as currency notes, checks, money orders, bank notes and the like. In this document the term currency is intended to include actual currency notes or bank notes, as well as other documents that are printed financial instruments such as checks and money orders.
[0029] In this document the terms substantially fixed and substantially stationary refer to objects that do not move through a travel pathway but remain within a single location in the travel pathway. An object may vibrate, flex or even wiggle or be jostled while remaining substantially fixed or substantially stationary so long as it is not moving through the media transport system to different positions within the travel pathway. The terms substantially fixed and substantially stationary therefore include, but are not limited to, completely fixed and stationary positions.
[0030]
[0031] The media transport system includes components such as a receiver 111 that includes belts, rollers or other conveying mechanisms that will receive printed media into the system via an opening in the housing. For media transport systems that are currency transport systems, the received 111 may be referred to as a currency acceptor. The media transport system also may include a separator module 112 that includes belts, rollers or other media conveyor devices that separate stacked printed media, such as stacked checks or currency notes. In currency transport systems, such rollers are sometimes referred to as pick rollers or pick wheels. The media transport system also may include an alignment module 113 that includes belts, rollers or other conveying mechanisms that will adjust a position of the media with respect to an internal reference point. The media transport system also may include an imaging system 114 with a camera and/or other sensors and associated programming that can detect what the media is and/or what is printed on the media. The media transport system also may include a transport module 115 with one or more belts, rollers or other media conveyors that will move the printed media to an appropriate destination 116 such as a shuttle, bin or exit port. The media transport system also may include other modules, such as a printer that can apply additional printed markings to the printed media. The areas within each module through which the printed media passes form a media travel pathway from the receiver's intake to the final destination.
[0032]
[0033] The cleaning substrate also includes one or more locking members 203 such as holes, slots and/or tabs that are configured to align with (such as by fitting over or locking into) a stationary component of the media transport such as a post. Each locking member 203 is a structure that will hold the cleaning substrate 201 in place in a substantially fixed position within the media travel pathway while moving parts of the media transport system pass over or along the cleaning substrate and are cleaned.
[0034] In the example shown in
[0035] Alternatively or in addition to a locking member, the cleaning substrate may be held substantially fixed by friction within the media travel pathway when the pathway is closed. This may happen, for example, if the cleaning substrate is at least at thick or thicker than the closed media travel pathway so that the cleaning substrate contacts interior components of the media travel pathway and is held against those components by friction. A cleaning substrate made of a compressible foam core and fabric or other abrasive cover may be useful in such an embodiment.
[0036] The cleaning substrate has a length and width that is sized and shaped to fit within the media travel pathway of the transport device with which the cleaning substrate is intended to be used, and the locking tabs will be positioned to connect to the posts or other connecting structures of the transport device with which the cleaning substrate is intended to be used. As used in this document, the term fit within does not necessarily mean that the substrate is entirely held within the media travel pathway, as a locking tab or other relatively small portion of the substrate may extend from the media travel pathway into other areas of the interior of the transport device. However, in some optional embodiments the cleaning substrate will be retained completely within the media travel pathway. In some optional embodiments, no portion of the substrate will extend from a media acceptor port (such as a currency acceptor slot) of the transport device.
[0037] In addition, referring to
[0038] The drive rollers and/or idle rollers of other drive roller 435/idle roller 433 pairs that are not aligned with the scarifying hole 411 will be wiped by the cleaning substrate. Then, when the cleaning substrate is moved to a different stationary position in the media transport path (and a different locking member receptacle or media transport system post is used to lock the cleaning substrate in the different position) the other drive roller 435/idle roller 433 pair may be aligned with the scarifying hole 411 or a different scarifying hole in the substrate.
[0039] Scarifying holes also may be sized and positioned to align with and accept one or more belts or other moving parts of the media travel pathway. For example, referring to
[0040]
[0041] Referring to
[0042] Referring back to
[0043] Referring back to
[0044] In various embodiments, a cleaning system may include multiple cleaning substrates that are sized, shaped, and which contain scarifying holes and locking structure to align within different modules of the media transport system. For example, a first cleaning substrate 201 such as that shown in
[0045]
[0046] Optionally, cleaning substrate 901 may include a second face 905 with additional locking members 903a, 903b that extend away from the sides the cleaning substrate in a direction that is perpendicular to the direction of media travel in the media travel pathway. These side-extended locking members 903a, 903b may include openings that will fit over posts or other extended elements that are not in the media pathway. Alternatively, the side-extended locking members 903a, 903b may include no receptacle but have a thickness (when not compressed) that is thicker than that of the media travel pathway when closed so that the locking members will be held by the media transport device by friction when the device is closed. The second face 905 of the substrate may serve as a handle to hold and place the substrate into the media travel pathway.
[0047] As shown in
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[0050] In some embodiments, in any of the embodiments described above the cleaning face(s) of the cleaning substrate may be textured to provide additional cleaning function (e.g., by applying friction to belts that pass over the cleaning substrate). The cleaning face(s) also may include a material such as a meshed loop structure that entangles dirt to trap it.
[0051]
[0052] In some embodiments, the media transport device may detect that a cleaning substrate has been placed into the media travel pathway, and if so it may automatically change its mode of operation to a cleaning mode rather than a normal operating mode. The cleaning mode may differ from the normal mode in that, for example, it may hold the cleaning substrate in a particular location for a defined period of time before moving the substrate to a next section, or it may adjust the pressure applied to the substrate, or it may override a device jam alert and permit the media conveyors to turn even though the cleaning substrate is not moving through the machine in a normal mode of operation. Detection that the substrate is a cleaning substrate may occur by any suitable means, such as by manual input, by detecting a shape of the substrate, or by using image processing to detect a code or other identifying indicia that is printed on the substrate.
[0053] If the cleaning substrate includes scarifying holes, the scarifying holes may be aligned to rollers, belts, sensors and/or other selected components of the media transport device that are in the media travel pathway. If the cleaning substrate includes one more flaps for cleaning a belt, one or more belts may be positioned over or under the flap(s). If the cleaning substrate includes one or more locking members, the locking member(s) may be aligned with post(s), roller(s) or other components that will hold the locking members while the cleaning substrate is within the media travel pathway. If the cleaning substrate includes a latching flap, the latching flap may be placed within a slot in the media travel pathway.
[0054] A first section of the media transport device will thus receive the cleaning substrate through the portal. The cleaning substrate may remain fully within the media travel pathway. Alternatively, a portion of the cleaning substrate may extend out from the media travel pathway, such as through a currency acceptor slot, so long as enough of the cleaning substrate remains within the pathway to provide a cleaning function.
[0055] Optionally, one or more additional cleaning substrates may be placed into additional sections of the media travel pathway of the media transport device (step 803) as described above.
[0056] The portal to the first section will then be closed (step 804) so that at least some of the belts or rollers contact the first cleaning substrate. The media transport device will then be operated so that a motor of the device causes the belts or rollers to move, contact the first cleaning substrate and be cleaned while the first cleaning substrate remains substantially fixed within the first section of the media transport device (step 805). In some situations, operation of the media transport device may be manual operation of the belts or rollers (e.g., manually turning them). After operation, the device may then be turned off (e.g., powered down or moved to an idle mode in which the belts and rollers of the media travel pathway are not operated), and portal(s) will be opened to remove the cleaning substrate(s) from the media travel pathway (step 807).
[0057] Optionally, before opening the first section and placing the cleaning substrate through the portal, the method may include operating the media transport device and, while operating the motor, placing a second cleaning substrate (step 810) that includes a cleaning solution into a second portal that is accessible during operation of the motor so that the second cleaning card is received into, and moves through the media transport device, and the cleaning solution contacts the belts or rollers while the second cleaning substrate moves through the media transport device. In this way, cleaning solution may be applied to the media travel pathway before the stationary card is inserted, and the stationary card may then require little or no cleaning solution. This also may help pre-clean the components of the media travel pathway before the stationary cleaning substrates are inserted.
[0058] Optionally, after operating the media transport device so that the belts or rollers turn, contact the first cleaning substrate and are cleaned (step 805), the method may include opening the portal to expose access to a section of media travel pathway and repositioning the cleaning substrate to a second position in the section according to a second alignment positions (step 806). That portal may then be closed, and the media transport device will be again operated so that at least some of the belts or rollers turn, contact the cleaning substrate and are further cleaned while the cleaning substrate remains substantially fixed in the second position.
[0059] The methods and systems described above may result in significant time savings as compared to manual cleaning. In addition, they can help ensure that cleaning occurs in small and/or hard-to-reach segments within the media transport device.
[0060] The features and functions described above, as well as alternatives, may be combined into many other different systems or applications. Various alternatives, modifications, variations or improvements may be made by those skilled in the art, each of which is also intended to be encompassed by the disclosed embodiments.