ELASTIC WAVE DEVICE
20190097602 ยท 2019-03-28
Inventors
Cpc classification
H03H9/02228
ELECTRICITY
H03H9/25
ELECTRICITY
International classification
H03H9/25
ELECTRICITY
Abstract
In an elastic wave device that utilizes longitudinal wave leaky elastic wave, an IDT electrode is provided on a first or second principal surface of a piezoelectric layer, an energy confinement layer that is laminated on the second principal surface of the piezoelectric layer so as to support the piezoelectric layer and confines energy of the longitudinal wave leaky elastic wave into the piezoelectric layer is provided, a thickness of the piezoelectric layer is or less when represents a wavelength determined according to an electrode finger pitch of the IDT electrode, and a groove is provided in at least one of the first and second principal surfaces of the piezoelectric layer, and the IDT electrode includes a portion in the groove.
Claims
1. An elastic wave device that utilizes longitudinal wave leaky elastic wave, comprising: a piezoelectric layer including a first principal surface and a second principal surface that face each other; an inter-digital transducer (IDT) electrode provided on one of the first principal surface and the second principal surface of the piezoelectric layer; and an energy confinement layer that is laminated on the second principal surface of the piezoelectric layer so as to support the piezoelectric layer and confines energy of the longitudinal wave leaky elastic wave in the piezoelectric layer; wherein a thickness of the piezoelectric layer is or less when represents a wavelength determined according to an electrode finger pitch of the IDT electrode; a groove is provided in the one of the first principal surface and the second principal surface of the piezoelectric layer; and the IDT electrode includes a portion disposed in the groove.
2. The elastic wave device according to claim 1, wherein a depth of the groove is less than about half of the thickness of the piezoelectric layer.
3. The elastic wave device according to claim 1, wherein about 60% or more of the IDT electrode is disposed in the groove.
4. The elastic wave device according to claim 1, wherein about 60% to about 80% of the IDT electrode is disposed in the groove.
5. The elastic wave device according to claim 1, wherein the piezoelectric layer has a crystal orientation with natural unidirectionality.
6. The elastic wave device according to claim 4, wherein the crystal orientation with the natural unidirectionality is a crystal orientation in which Euler angles are different than (0, , 0) and (90, 90, ).
7. The elastic wave device according to claim 1, wherein the groove includes a pair of side surfaces and a bottom surface, and the pair of side surfaces are inclined so that a distance between the pair of side surfaces increases as a distance from the bottom surface increases.
8. The elastic wave device according to claim 1, wherein Euler angles of the piezoelectric layer are (within 905 range, within 905 range, within 4025 range).
9. The elastic wave device according to claim 1, wherein the groove is located toward the first principal surface of the piezoelectric layer and the IDT electrode is located toward the first principal surface.
10. The elastic wave device according to claim 1, wherein the energy confinement layer includes: a high acoustic velocity material layer in which an acoustic velocity of a propagating bulk wave is higher than an acoustic velocity of an elastic wave propagating through the piezoelectric layer; and a low acoustic velocity material layer that is positioned between the piezoelectric layer and the high acoustic velocity material layer, and in which an acoustic velocity of propagating bulk wave is lower than the acoustic velocity of the elastic wave propagating through the piezoelectric layer.
11. The elastic wave device according to claim 10, wherein the high acoustic velocity material layer is a support substrate made from a high acoustic velocity material.
12. The elastic wave device according to claim 1, further comprising a support substrate laminated on a surface that is included in the energy confinement layer and is on an opposite side of the piezoelectric layer.
13. The elastic wave device according to claim 1, wherein the energy confinement layer is an acoustic reflection film; and the acoustic reflection film includes a low acoustic impedance layer that is relatively low in acoustic impedance and a high acoustic impedance layer that is laminated on the low acoustic impedance layer and higher in acoustic impedance than the low acoustic impedance layer.
14. The elastic wave device according to claim 1, wherein the energy confinement layer is a space holding layer that is disposed below a region of the piezoelectric layer in which the IDT electrode is provided, and includes a space toward the second principal surface of the piezoelectric layer.
15. The elastic wave device according to claim 14, wherein the space holding layer is a support substrate including a top surface that includes a depression; the top surface of the support substrate is laminated on the second principal surface of the piezoelectric layer; and the depression defines the space.
16. The elastic wave device according to claim 1, wherein the IDT electrode includes a metal layer selected from Al, Cu, and Ti, and an alloy predominantly including the Al, the Cu, or the Ti.
17. The elastic wave device according to claim 16, wherein the IDT electrode is made from the Al or an alloy predominantly including the Al.
18. The elastic wave device according to claim 1, wherein the piezoelectric layer is made of lithium niobate or lithium tantalate.
19. The elastic wave device according to claim 1, wherein the energy confinement layer includes silicon oxide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0043] Preferred embodiments of the present invention will be described below with reference to the drawings.
[0044] Each of the preferred embodiments described herein is an example and it should be noted that partial replacements or combinations of the elements are possible between different preferred embodiments.
First Preferred Embodiment
[0045]
[0046] The elastic wave device 1 utilizes longitudinal wave type leaky elastic waves. The elastic wave device 1 includes a support substrate 2. In the present preferred embodiment, the support substrate 2 is preferably made of silicon, for example. The material for the support substrate 2 is not particularly limited, and various insulative materials, such as alumina and silicon nitride, and semiconductor materials, such as gallium arsenide, for example, may be usable.
[0047] An acoustic reflection film is laminated as an energy confinement layer over the support substrate 2. In the acoustic reflection film, low acoustic impedance layers 3, 5, and 7 and high acoustic impedance layers 4 and 6 are alternately laminated. The low acoustic impedance layers 3, 5, and 7 are lower in acoustic impedance than the high acoustic impedance layers 4 and 6. As long as this acoustic impedance relationship is satisfied, the materials for the low acoustic impedance layers 3, 5, and 7 and the high acoustic impedance layers 4 and 6 are not particularly limited.
[0048] In the present preferred embodiment, the low acoustic impedance layers 3, 5, and 7 are preferably made from SiO.sub.2, for example. The low acoustic impedance layers 3, 5, and 7 may be made from an inorganic oxide different than SiO.sub.2 or from metal, such as Al or Ti, for example. The high acoustic impedance layers 4 and 6 are preferably made from Pt, for example. The high acoustic impedance layers 4 and 6 may be made from W, Mo, Ta, or other suitable materials, for example.
[0049] The acoustic reflection film that includes the low acoustic impedance layers 3, 5, and 7 and the high acoustic impedance layers 4 and 6 described above is provided over the support substrate 2. A piezoelectric layer 8 is provided over the low acoustic impedance layer 7, that is, over the acoustic reflection film. The piezoelectric layer 8 is preferably made from LiNbO.sub.3 with Euler angles of about (90, 90, 40), for example. The piezoelectric layer 8 may be made from LiNbO.sub.3 with another crystal orientation, for example. The piezoelectric layer 8 may be made from another piezoelectric single crystal, such as LiTaO.sub.3, ZnO, or AlN, for example.
[0050] The piezoelectric layer 8 includes a first principal surface 8a and a second principal surface 8b, which face each other. The second principal surface 8b is positioned over the low acoustic impedance layer 7. The first principal surface 8a is positioned on the opposite side of the low acoustic impedance layer 7. A plurality of grooves 8c are provided in the first principal surface 8a. The plurality of grooves 8c are filled with an electrode material, and an inter-digital transducer (IDT) electrode 9 and reflectors 10 and 11 are provided.
[0051] As illustrated in
[0052] Electrode finger portions of the IDT electrode 9 are illustrated, and the IDT electrode 9 projects further upward than the first principal surface 8a. In the elastic wave device 1, the IDT electrode 9 are disposed in the grooves 8c. In this case, the IDT electrode 9 may be entirely or substantially entirely embedded in the grooves 8c or as illustrated in
[0053] The IDT electrode 9 and the reflectors 10 and 11 may be made from a suitable metal. Such metal is not particularly limited but a metal layer made from, for example, one selected from Al, Ti, and Cu, and an alloy that predominantly includes Al, Ti, or Cu is preferably used. More preferably, Al or an alloy that predominantly includes Al is used. In this case, resistance loss is small. In the present preferred embodiment, the IDT electrode 9 and the reflectors 10 and 11 are preferably made from Al, for example.
[0054] Further, the IDT electrode 9 and the reflectors 10 and 11 may be made from a laminated metal film including a plurality of metal films that are laminated.
[0055] In the elastic wave device 1, the acoustic reflection film that includes the low acoustic impedance layers 3, 5, and 7 and the high acoustic impedance layers 4 and 6 described above defines and functions as an energy confinement layer. Since the acoustic reflection film is provided in the elastic wave device 1, the longitudinal wave leaky elastic waves that leak toward the acoustic reflection film are reflected off the acoustic reflection film. That is, the acoustic reflection film confines the longitudinal wave leaky elastic waves excited by the piezoelectric layer 8.
[0056] In addition, the thickness of the piezoelectric layer 8 is preferably, for example, or less, in the elastic wave device 1 and thus, when an alternating electric field is applied to the IDT electrode 9, longitudinal wave leaky elastic waves are efficiently excited and propagate through the piezoelectric layer 8. Accordingly, the longitudinal wave leaky elastic waves propagate through the piezoelectric layer 8 while having high energy intensity.
[0057] As described above, the intensity of the longitudinal wave leaky elastic waves that propagate through the piezoelectric layer 8 is increased and as a result, a Q factor is improved.
[0058] Moreover, since the IDT electrode 9 and the reflectors 10 and 11 are disposed in the grooves 8c, a fractional band and an impedance ratio are improved and higher frequencies are achieved. This is described with reference to
[0059] How a fractional band, an impedance ratio, and a phase velocity vary in the elastic wave device 1 when the groove depth of each groove 8c is changed is illustrated in
[0060] In this case, each of the thicknesses of the SiO.sub.2 films defining the low acoustic impedance layers 3, 5, and 7 is assumed to be about 0.09 , for example. Each of the thicknesses of the Pt films defining the high acoustic impedance layers 4 and 6 is assumed to be about 0.14 , for example. The piezoelectric layer 8 is assumed to be a LiNbO.sub.3 film that has, for example, a thickness of about 0.2 and Euler angles of about (90, 90, 40).
[0061] The thickness of the IDT electrode 9 is assumed to be about 0.1 , for example.
[0062] It is also assumed that represents a wavelength determined according to an electrode finger pitch of the IDT electrode 9 and =about 1.7 m, for example.
[0063]
[0064] The groove depth in each of
[0065] As
[0066] As illustrated in
[0067] As illustrated in
[0068] As illustrated in
[0069] Longitudinal wave leaky elastic waves are distinguished in that their phase velocity is higher than those of Rayleigh waves and SH waves. Thus, a rise in phase velocity results in higher frequencies of a device being produced. In addition, in the present preferred embodiment, a fractional band is increased and an impedance ratio is increased by a portion or all of the IDT electrode 9 being disposed in the grooves. Accordingly, an increase in the fractional band facilitates an increase in the pass band in an application to a filter. Further, an impedance ratio is able to be raised and thus, a filter is provided that achieves small loss and large out-of-band attenuation.
[0070] Although Al is used as the electrode material in
[0071] As
[0072] As illustrated in
[0073] As the results in
[0074] Since the piezoelectric layer needs to have a very small thickness, which is preferably, for example, about 1 or less, so as to excite longitudinal wave leaky elastic waves, the grooves may adversely affect the durability of the piezoelectric layer. Thus, the influence of the grooves on the durability of the piezoelectric layer is decreased by making the depth of each groove less than about a half of the thickness of the piezoelectric layer and thus, the durability of the piezoelectric layer is improved.
[0075] Although LiNbO.sub.3 with Euler angles of about (90, 90, 40) is preferably used in the elastic wave device 1, Euler angles of about (905, 905 range, within 4025 range) may similarly cause favorable excitement of longitudinal wave type leaky elastic waves. Thus, a preferable Euler Angle range is about (within 905 range, within 905 range, within 4025 range), for example.
Second Preferred Embodiment
[0076] An elastic wave device according to a second preferred embodiment of the present invention is prepared as described below. Except that a LiNbO.sub.3 film with Euler angles of about (0, 35, 90) is used as a piezoelectric layer 8, the elastic wave device according to the second preferred embodiment is prepared in the same or similar manner to that for the elastic wave device that obtains the characteristics illustrated in
[0077] The LiNbO.sub.3 with Euler angles of about (0, 35, 90) has a crystal orientation with natural unidirectionality. The crystal orientation with natural unidirectionality is a crystal orientation in which the Euler angles are substantially different than (0, , 0) and (90, 90, ). When a piezoelectric layer having a crystal orientation with natural unidirectionality is used, a problem of a spurious response caused by a stop band may occur.
[0078] In the elastic wave device according to the second preferred embodiment, similar to the first preferred embodiment, grooves 8c are provided in the piezoelectric layer 8 and at least a portion of an IDT electrode is disposed in the grooves 8c, and an acoustic reflection film as an energy confinement layer is laminated. Thus, even when a piezoelectric layer having a crystal orientation with the above-described natural unidirectionality is used as the piezoelectric layer 8, the spurious response caused by the stop band is effectively reduced or prevented. This is described with reference to
[0079] As a first example of the second preferred embodiment, the elastic wave device that is described below is prepared.
[0080] Support substrate 2: silicon
[0081] Low acoustic impedance layers 3, 5, and 7: SiO.sub.2 film with thickness of about 0.09
[0082] High acoustic impedance layers 4 and 6: Pt film with thickness of about 0.14
[0083] Piezoelectric layer 8: LiNbO.sub.3 with Euler angles of about (0, 35, 90) and with a thickness of about 0.2 , depth of groove 8c=about 0.04
[0084] IDT electrode 9 and reflectors 10 and 11: Al film with thickness of about 0.08
[0085] Wavelength determined according to electrode finger pitch=about 1.7 m.
[0086] The IDT electrode 9 and the reflectors 10 and 11 are disposed in the grooves 8c by about 1/2 of the electrode thickness.
[0087] As a comparative example 1, except that no grooves 8c are provided, an elastic wave device having the same or similar structure to that according to the first preferred embodiment is prepared.
[0088]
[0089] When the piezoelectric layer has no natural unidirectionality, one stop band end portion of the lower-frequency and higher-frequency stop band end portions in S.G. and one stop band end portion of the lower-frequency and higher-frequency stop band end portions in O.G. match.
[0090] In this case, at a frequency at which the matching stop band end portions are positioned, no resonance occurs and no resonant frequency or anti-resonant frequency is produced. In contrast, at frequencies at which mismatching stop band end portions are positioned, resonance occurs and a frequency at which a lower-frequency stop band end portion of the mismatching stop band end portions is positioned defines and functions as a main resonant frequency (fr) of an elastic wave resonator and a frequency at which a higher-frequency stop band end portion of the mismatching stop band end portions is positioned defines and functions as a main anti-resonant frequency (fa). Accordingly, when the piezoelectric layer has natural unidirectionality, resonance characteristics different than the main resonance characteristics do not appear and no spurious response is produced.
[0091] When the piezoelectric layer has natural unidirectionality, stop band end portions exhibit no matching unlike the case described above. That is, at frequencies at which all of stop band end portions of S.G. and O.G. are positioned, a resonant frequency or an anti-resonant frequency occurs. Thus, other resonance characteristics that are different than the resonance characteristics of the main resonant frequency (fr) and the anti-resonant frequency (fa) appear and a spurious response is produced. For example, in
[0092] In contrast,
[0093]
[0094] The second example is similar to the first example except that the IDT electrode 9 is disposed in the grooves 8c by about 3/4 of the electrode thickness of the IDT electrode. Although, in
[0095]
[0096] As
[0097] The results of the above-described first to third examples of the second preferred embodiment demonstrate that also when a piezoelectric layer with natural unidirectionality is used, a spurious response caused by mismatching of stop band end portions is effectively reduced or prevented by the energy confinement layer and the grooves 8c. That is, favorable resonance characteristics are able to be easily obtained.
[0098] Although in the second preferred embodiment, Euler angles of about (0, 35, 90), for example, are preferably used, the Euler angles are not limited to this crystal orientation and various crystal orientations may be used as long as the crystal orientation has natural unidirectionality.
[0099] Although in the first to third examples of the second preferred embodiment, similar to the first preferred embodiment, an electrode made from Al is preferably used, Ti, Cu, or other suitable material, for example, may also be used. Further, not only Al, Cu, or Ti but various kinds of metal, such as Mo, Pt, W, and C, for example, may also be used. Moreover, an alloy that predominantly includes metal, such as Al, Ti, Cu, Mo, Pt, or W, for example, may also be used.
Third Preferred Embodiment
[0100]
[0101] The low acoustic velocity material is a material in which the acoustic velocity of propagating bulk waves is lower than the acoustic velocity of elastic waves propagating through the piezoelectric layer 8. In the present preferred embodiment, the low acoustic velocity material layer 37 is preferably made from SiO.sub.2, for example. As the low acoustic velocity material layer 37, instead, compounds resulting by adding fluorine, carbon, or boron to SiO.sub.2 (silicon oxide), silicon oxynitride, or tantalum oxide, glass, and other suitable materials, for example, may also be used.
[0102] That is, the elastic wave device 31 according to the third preferred embodiment is structured so as to be similar to the elastic wave device 1 according to the first preferred embodiment except that the energy confinement layer includes the support substrate 32 made from the high acoustic velocity material layer and the low acoustic velocity material layer 37.
[0103] The structure in which the support substrate 32 made from a high acoustic velocity material and the low acoustic velocity material layer 37 are laminated as described above and the property of energy becoming concentrated to a medium that is substantially low in the acoustic velocity of elastic waves reduce or prevent leakage of elastic wave energy toward the outside of the IDT electrode. Accordingly, longitudinal wave leaky elastic waves are effectively confined in the piezoelectric layer 8 and a Q factor is improved by efficiently exciting the confined energy in the piezoelectric layer with a thickness of or less.
[0104] Also in the third preferred embodiment, at least a portion of the IDT electrode 9 is disposed in a plurality of grooves 8c provided in a first principal surface 8a of the piezoelectric layer 8 and, thus, similar to the elastic wave device 1 according to the first preferred embodiment, higher frequencies are easily achieved. Further, the elastic wave device 31 with a fractional band, impedance ratio, and Q factor that are favorable is easily provided.
[0105] Instead of the support substrate 32, as illustrated in
Fourth Preferred Embodiment
[0106]
[0107] Also in the elastic wave device 41, the IDT electrode 9 is provided so that at least a portion of the IDT electrode 9 is disposed in a plurality of grooves 8c provided in a first principal surface 8a. Thus, similar to the elastic wave device 1 according to the first preferred embodiment, higher frequencies are easily achieved. In addition, resonance characteristics are improved.
[0108] Although not illustrated, a medium film, for example, is preferably laminated over the second principal surface 8b and the medium film may be exposed to the space defined by the depression 42b. That is, the space defined by the depression 42b is provided on the side of the second principal surface 8b, but the second principal surface 8b is not necessarily exposed to the space.
[0109] The region in which the IDT electrode 9 and the reflectors 10 and 11 are provided is not limited to the position over the depression 42b. The IDT electrode 9 and the reflectors 10 and 11 may be provided over a region that is included in the top surface 42a of the support substrate 42 and in which the depression 42b is not provided. Even in this case, the advantageous effects of preferred embodiments of the present invention are obtained.
[0110]
[0111] In the elastic wave devices according to preferred embodiments of the present invention, it is preferable that the energy confinement layer includes silicon oxide. For example, in each elastic wave device according to the first to third preferred embodiments, it is preferable that the low acoustic impedance layer and the low acoustic velocity material layer be made from silicon oxide. For another example, in the first to third preferred embodiments, layers other than the low acoustic velocity material layers may include silicon oxide. Also in the fourth preferred embodiment, as described above, a medium may be laminated on the second principal surface 8b of the piezoelectric layer 8 and it is preferable that a silicon oxide film, for example, be used as the medium. In this case, the support substrate 42 and the medium made of the silicon oxide film, which are described above, define a space holding layer as an energy confinement layer. It is thus preferable that the energy confinement layer include silicon oxide in a variety of structures as described above, and frequency temperature characteristics of an elastic wave device are improved accordingly.
[0112] Although an elastic wave resonator is described in each of the above-described preferred embodiments, the present invention is applicable to an elastic wave device having an electrode structure different than the elastic wave resonator.
[0113] Although SiO.sub.2 is used as an example of silicon oxide and LiNbO.sub.3 and LiTaO.sub.3 are used as examples of lithium niobate and lithium tantalate, respectively, in each of the above-described preferred embodiments, the usable compounds are not limited to the compounds of the compositions having with the above-described chemical formulas.
[0114] Although each of the above-described preferred embodiments describes only advantages brought when the top surface of the IDT electrode is higher than a principal surface of the piezoelectric layer or when the top surface of the IDT electrode is flush or substantially flush with a principal surface of the piezoelectric layer, advantages of the present invention may also be obtained when the top surface of the IDT electrode is lower than a principal surface of the piezoelectric layer.
[0115] While preferred embodiments of the invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the invention. The scope of the invention, therefore, is to be determined solely by the following claims.