Absorbent products having an absorber with a body fluid inflow portion and a superabsorbent resin
10238554 ยท 2019-03-26
Assignee
Inventors
Cpc classification
A61F13/5323
HUMAN NECESSITIES
A61F2013/4587
HUMAN NECESSITIES
A61F13/534
HUMAN NECESSITIES
A61F2013/53051
HUMAN NECESSITIES
A61F2013/530868
HUMAN NECESSITIES
International classification
A61F13/15
HUMAN NECESSITIES
A61F13/534
HUMAN NECESSITIES
Abstract
An absorber includes a concave groove-shaped body fluid inflow portion along a longitudinal direction of an incontinence pad and over a range in the longitudinal direction including a body fluid discharge portion of a wearer, and a granular powder superabsorbent resin is arranged at least on a side edge portion of the absorber and over the range in the longitudinal direction including the body fluid inflow portion. Since the body fluid flowing into the body fluid inflow portion is diffused and is absorbed and held in the superabsorbent resin on the side edge portion of the absorber, it is possible to provide an adequate absorbed amount in the absorber despite the concave groove in the absorber. Even when the superabsorbent resin becomes swollen with absorbed body fluid, the body fluid inflow portion is not blocked, with the result that the absorption speed is not reduced.
Claims
1. An absorbent product comprising, an absorber interposed between a liquid-permeable front surface sheet and a back surface sheet, and a side non-woven fabric arranged at each of left and right sides of the absorber on a skin side along a longitudinal direction of the absorbent product, wherein the absorber includes only one concave groove-shaped body fluid inflow portion and said only concave groove-shaped body fluid inflow portion extends along the longitudinal direction of the absorbent product on a line which is at a center of a width of the absorbent product and over a range in the longitudinal direction including a body fluid discharge portion of a wearer of the absorbent product, and a granular powder superabsorbent resin is intensively provided at least on a side edge portion of the absorber and over the range in the longitudinal direction including the body fluid inflow portion, and wherein the superabsorbent resin is not arranged on a surface of the skin side of the absorber in an entire zone in a width direction of the absorber between the side non-woven fabrics arranged at the left and right sides of the absorber, and the superabsorbent resin is intensively provided on a surface of the absorber on the skin side overlapping the side non-woven fabrics and over a range in the longitudinal direction including the body fluid inflow portion.
2. The absorbent product according to claim 1, wherein the superabsorbent resin is arranged on a surface of the absorber on a non-skin side and over the range in the longitudinal direction including the body fluid inflow portion.
3. The absorbent product according to claim 1, wherein the absorber is surrounded by a wrapping sheet, and the superabsorbent resin is fixed either to both the absorber and the wrapping sheet or to one of the absorber and the wrapping sheet.
4. The absorbent product according to claim 1, wherein the body fluid inflow portion is formed either with an opening through which the absorber penetrates from the skin side to the non-skin side or with a concave portion that is recessed from the skin side to the non-skin side and that has a bottom.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(10) Embodiments of the present invention will be described in detail below with reference to drawings.
(11) As shown in
(12) The structure of the incontinence pad 1 is described in further detail below. As the liquid-impermeable back surface sheet 2, a sheet material, such as polyethylene or polypropylene, that provides at least aqueous shielding is used; alternatively, a non-woven fabric in which a waterproof film is interposed to provide liquid imperviousness (in this case, the waterproof film and the non-woven fabric constitute the liquid-impermeable back surface sheet) or the like can be used. In recent years, for the purpose of sweatiness prevention, a sheet having moisture permeability has tended to be used. As the aqueous shielding and moisture-permeable sheet material described above, a microporous sheet is preferably used that is obtained by melting and kneading an inorganic filler into an olefin resin such as polyethylene or polypropylene to form a sheet and thereafter stretching the sheet in a uniaxial direction or biaxial directions.
(13) As the liquid-permeable front surface sheet 3, a porous or non-porous non-woven fabric, a porous plastic sheet or the like is preferably used. As the material fiber of the non-woven fabric, for example, a synthetic fiber such as olefin such as polyethylene or polypropylene, polyester or polyamide, a regenerated fiber such as rayon and cupra or a natural fiber such as cotton can be used; a non-woven fabric obtained by an appropriate processing method such as a spun lace method, a spun bond method, a thermal bond method, a melt-blown method or a needle punching method can be used. Among these processing methods, the spun lace method provides non-woven fabric excellent in flexibility and drape and the thermal bond method provides non-woven fabric excellent in bulkiness and compression resilience.
(14) The absorber 4 is formed with, for example, an absorbent fiber such as cotton-like pulp and a superabsorbent resin 8, and in an example shown in the drawings, its planar shape is substantially an ellipse with its major (longer) axis in the longitudinal direction of the absorbent product. The superabsorbent resin 8 is, for example, a granular powder and is dispersed and mixed in the pulp forming the absorber 4. The configuration of the absorber 4 is described in detail hereinbelow.
(15) Examples of the pulp include a chemical pulp obtained from wood, a cellulose fiber such as a dissolving pulp and an artificial cellulose fiber such as rayon and acetate; as compared with a hardwood pulp, a softwood pulp whose fibers are long is preferably used in terms of function and price. As shown in the drawings, when the absorber 4 is surrounded by the wrapping sheet 5, the wrapping sheet 5 is interposed between the liquid-permeable front surface sheet 3 and the absorber 4, with the result that body fluid, such as urine and other body fluids, is rapidly diffused by the wrapping sheet 5 which is excellent in absorption and urine and the body fluid is thereby prevented from returning into contact with the wearer's skin.
(16) Examples of the superabsorbent resin 8 include a cross-linked polyacrylate, a self-crosslinked polyacrylic acid salt, an acrylic acid ester-saponified vinyl acetate copolymer which is cross-linked, an isobutylene-maleic anhydride copolymer which is cross-linked, a cross-linked polysulfone salt and a partially cross-linked water-swellable polymer such as polyethylene oxide or polyacrylamide. Among them, polymers comprising acrylic acid and an acrylic acid salt are preferred because they are excellent in absorbed amount of water and absorption speed. In the superabsorbent resin 8 having the absorption performance described above, in its manufacturing process, a cross-linking density and a cross-linking density gradient are adjusted, and thus it is possible to adjust water absorption power (absorption seating) and water absorption speed.
(17) A synthetic fiber may be mixed with the absorber 4. As the synthetic fiber, for example, polyolefin such as polyethylene or polypropylene, polyester such as polyethylene terephthalate or polybutylene terephthalate, polyamide such as nylon, the copolymers thereof and the like can be used or two types thereof may be mixed and used. Composite fibers such as a sheath/core type fiber in which a high-melting point fiber is used as a core and a low-melting point fiber is used as a sheath, a side-by-side type fiber and a division type fiber can also be used. When the synthetic fiber is a hydrophobic fiber, surface processing is preferably performed with a hydrophilizing agent such that an affinity is provided for body fluid.
(18) The absorber 4 is surrounded by the wrapping sheet 5. Although as the wrapping sheet 5, a paper material such as tissue or a liquid-permeable sheet material such as a non-woven fabric can be used, the fiber density thereof is preferably such a that the pulp and the superabsorbent resin contained in the absorber 4 cannot pass through the wrapping sheet.
(19) In both side portions on the surface side of the incontinence pad 1, the side non-woven fabrics 7 are provided along the longitudinal direction and over the entire length of the incontinence pad 1, and an external part of the side non-woven fabrics 7 is extended laterally and the liquid-impermeable back surface sheet 2 is extended laterally, with the result that the part of the side non-woven fabrics 7 and the part of the liquid-impermeable back surface sheet 2 extended laterally are joined with a hot-melt adhesive or the like to form side flaps.
(20) As the side non-woven fabric 7, either a non-woven fabric, processed to be water repellent or processed to be hydrophilic can be used depending on the function on which importance is placed. For example, when importance is placed on, for example, a function of preventing the penetration of urea or other body fluid or of enhancing a feel, a water-repellent non-woven fabric, such as SSMS (spun-spun-melt-spun), SMS (spun-melt-spun) or SMMS (spun-melt-melt-spun), that is coated with a silicon-based water repellent agent, a paraffin-based water repellent agent or an alkyl chromic chloride-based water repellent agent is preferably used. When importance is placed on the absorption of a body fluid, a hydrophilic non-woven fabric is preferably used in which such as by a method of performing, in a step of manufacturing a synthetic fiber, polymerization in the presence of a compound having a hydrophilic group, for example, an oxidation product of polyethylene glycol or a method of performing processing with a metal salt such as stannic chloride to partially dissolve the surface to provide porosity and depositing a hydroxide of the metal, the synthetic fiber is swollen or is made porous and in which hydrophilicity is provided by the application of capillarity. As the side non-woven fabric 7, a fabric can be used in which a natural fiber, a synthetic fiber or a regenerated fiber is used as a material and which can be formed with an appropriate processing method.
(21) The side non-woven fabrics 7 form the stereoscopic gathers BS of a double gather structure formed with a pair of left and right inner stereoscopic gathers 10 which are folded as necessary and which stand on the skin side with a position near a substantial side edge of the absorber 4 being the standing base end and a pair of left and right outer stereoscopic garners 11 which are located externally with respect to the inner stereoscopic gathers 10, which are formed with the liquid-impermeable back surface sheet 2 and the side non-woven fabrics 7 extended laterally beyond the absorber 4 and which stand on the skin side. Such a double gather structure is adopted, and thus an effect of preventing leakage is enhanced, and as is described in detail hereinbelow, even in a state where a superabsorbent resin 9 provided on the side portion of the absorber 4 absorbs water to become swollen, it is possible to mitigate an unpleasant feel on the skin surface such as a grainy feel. The stereoscopic gathers BS may have a single gather structure formed with only any one of the inner stereoscopic gathers 10 and the outer stereoscopic gathers 11 or only the side non oven fabrics 7 may be provided, that is, the stereoscopic gathers BS may not be formed in the shape of a stereoscopic gather standing on the skin side.
(22) The structure of the inner stereoscopic gathers 10 and the outer stereoscopic gathers 11 are described hereinbelow in detail. In the side non-woven fabrics 7, as shown in
(23) In the incontinence pad 1, as shown in
(24) The configuration of the absorber 4 is described in detail hereinbelow. In the absorber 4, as shown in
(25) Because the body fluid inflow portion 17 is provided in the absorber 4, the capacity of the absorber 4 is reduced accordingly and thus the absorption capacity of the absorber 4 is lowered. However, in the incontinence pad 1, since the granular powder superabsorbent resin 18 is arranged at least on the side edge portion of the absorber 4 and over the range in the longitudinal direction including the body fluid inflow portion 17, the body fluid flowing into the body fluid inflow portion 17 is diffused within the absorber 4 and is absorbed and held in the superabsorbent resin 18, resulting in compensation for the absorbed amount in the absorber 4 being reduced by an amount corresponding to the body fluid inflow portion 17 and it is thereby possible to maintain at a desired level the absorbed amount in the absorber 4. Here, since the superabsorbent resin 18 is intensively provided on the side edge portion of the absorber 4, even when the superabsorbent resin absorbs water to become swollen, the body fluid inflow portion 17 is not blocked, with the result that it the absorption speed is not reduced. The superabsorbent resin 18 is intensively provided on the side edge portion of the absorber 4, the skin surface side thereof is covered by the side non-oven fabrics 7, the stereoscopic gathers BS are formed and thus the superabsorbent resin 18 is does not make direct contact with the skin surface, with the result that the wearer does not experience an uncomfortable feel such as a grainy feel. In particular, since in the incontinence pad 1, as shown in
(26) The body fluid inflow portion 17 is provided, at least on the center line in the longitudinal direction corresponding to the body fluid discharge portion of the wearer, and is formed so as to be equal to or longer than the length in the longitudinal direction corresponding to the body fluid discharge portion of the wearer. In the example shown in
(27) Preferably, as shown in
(28) As shown in
(29) Furthermore, as shown in
(30) Here, with respect to the range of the superabsorbent resin 18 dispersed to each portion, as shown in
(31) As shown in
(32) As shown in
(33) As shown in
(34) With respect to the dimensions of the body fluid inflow portion 17, the depth is equal to or more than 50% of the thickness of the absorber 4 and is preferably equal to or more than 80%, and the length in the longitudinal direction (i.e., lengthwise with respect to the pad) is 20 to 90% of the length of the absorber 4 in the longitudinal direction and is preferably 50 to 80%. The width is 5 to 50 mm and is preferably 10 to 30 mm. The body fluid inflow portion 17 may be formed so as to have a substantially uniform width in the longitudinal direction of the pad or may be formed such that different width dimensions are provided in the longitudinal direction of the pad such as in which only in the urination opening portion the width is relatively increased.
(35) As the superabsorbent resin 18 arranged around the periphery of the absorber 4, the same one as the superabsorbent resin 8 mixed with the absorber 4 may be used or a superabsorbent resin having different physical properties may be used. For example, the superabsorbent resins may be so selected that the superabsorbent resin 8 mixed with the absorber 4 is higher in absorption speed than the superabsorbent resin 18 arranged around the periphery of the absorber 4 so that the rate of the diffusion of body fluid diffused within the absorber 4 is at a desirably high level, or the superabsorbent resins may be so selected that the superabsorbent resin 18 arranged around the periphery of the absorber is higher in the absorbed amount than the superabsorbent resin 8 mixed with the absorber 4 so that body fluid is blocked by the side edge portion of the absorber 4. The absorbencies referred to herein are at ambient atmospheric pressure (normal pressure).
(36) With respect to the weight per unit area of the pulp, the superabsorbent resin 8 and the superabsorbent resin 18, the weight per unit area of the pulp is 100 to 600 g/m.sup.2 and is preferably 200 to 500 g/m.sup.2, the weight per unit area of the superabsorbent resin 8 mixed with the absorber 4 is 150 to 500 g/m.sup.2 and is preferably 200 to 450 g/m.sup.2 and the mass ratio of the entire amount of polymer including the superabsorbent resin 18 is 30 to 80% and is preferably 40 to 70%. The weight per unit area of the superabsorbent resin 18 arranged around the periphery of the absorber 4 is 150 to 450 g/m.sup.2 and is preferably 200 to 400 g/m.sup.2 and the mass ratio of the entire amount of polymer including the superabsorbent resin 8 is 20 to 70% and is preferably 30 to 60%.
(37) Although the thickness of the absorber 4 may be uniform as a whole, the end portions in the forward and backward direction with respect to the body fluid inflow portion 17 may be lower in thickness than the intermediate portion so that wearer comfort is enhanced.
(38) In the incontinence pad 1, any one of the following, structures or a combination thereof can be adopted so that the wearer discomfort such as a grainy feel caused by the superabsorbent resin 18 arranged on the side edge portion of the absorber 4 is prevented. Firstly, the stereoscopic gathers BS are designed to have the double gather structure described previously or a loop-shaped hollow structure, and thus it is possible to realize a structure in which the side edge portion of the absorber 4 is prevented from making direct contact with the skin. Secondly, as the wrapping, sheet 5, a non-woven fabric having a large weight per unit area is used, and thus even when the side edge portion of the absorber 4 contacts the skin, wearer discomfort does not occur. Specifically, a non-woven fabric having about 15 to 25 g/m.sup.2 is preferably result. Thirdly, as shown in
(39) Procedures for arranging the superabsorbent resin 18 on the side edge portion of the absorber 4 are described with reference to
(40) On the other hand,
(41) The superabsorbent resin 18 can be fixed to both side edge portions of the wrapping sheet 5 and the absorber 4, and in this case, the hot-melt adhesive 20 is applied to both side edge portions of the wrapping sheet 5 and the absorber 4.
(42) In the case of the arrangement on the surface on the non-skin side of the absorber 4, before the absorber 2 is laminated on the wrapping sheet 5, the superabsorbent resin 18 is preferably dispersed to the wrapping sheet 5.
(43) In the measurement of the weight per unit area, a sample is cut from each material with a roll cutter so as to have, a dimension of 20 mm?40 mm (?2 mm), and its weight is measured and is converted to a weight per 1 m.sup.2 and is used as the weight per unit area.
(44) In the measurement of the thickness, with a thickness measuring unit made by OZAKI MFG. Co., Ltd. (peacock, dial thickness gauge large type) model J-B (measurement range of 0 to 35 mm) or model K-4 (measurement range of 0 to 50 mm)), the measurement is performed with a measurement force of 3.0 N in a state were the sample and the thickness measuring unit are set horizontal.
Other Embodiment
(45) In another embodiment, the lower surface side (the absorber side) of the liquid-permeable front surface sheet 3, a second sheet formed of hydrophilic non-woven fabric may be arranged between the liquid-permeable front surface sheet 3 and the absorber 4 so that the absorption speed of the body fluid is increased and the return of body fluid is prevented. The second sheet may be obtained by previously laminating the hydrophilic non-woven fabric integrally on the back surface of the liquid-permeable front surface sheet 3.