Plate heat exchanger plate for a plate heat exchanger and a plate heat exchanger comprising such plates
10240777 · 2019-03-26
Assignee
Inventors
Cpc classification
F23C5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C2900/13001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/00003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D9/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/0045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger plate for a plate heat exchanger (12) includes a first side, a second side and a center point (P) through which an imaginary center axis (A) extends in a direction perpendicular to a plane of the plate. The plate comprises a first port for a first medium, and at least a second port and a third port for a second medium. The plate further comprises a first sealing arranged on the second side around the first port, a second sealing arranged on the second side at a circumference of the plate, and a closed third sealing arranged between the first and second sealings to form a first heat transfer area and a second heat transfer area separated from the first heat transfer area. The second port is arranged in the first heat transfer area and the third port is arranged in the second heat transfer area.
Claims
1. A plate heat exchanger, comprising: a plate package having a first end plate, a second end plate and a plurality of heat exchanger plates arranged between the first end plate and the second end plate, the first end plate, the second end plate and the heat exchanger plates each comprising a first side, a second side and a center point through which an imaginary center axis extends in a direction perpendicular to a plane of at least the heat exchanger plates, and the second end plate and the heat exchanger plates each comprising a first port for a first medium, at least the first end plate and the heat exchanger plates each comprising at least a second port for a second medium and the first end plate, the second end plate and the heat exchanger plates each comprising a third port for the second medium; the first side having a sealing around the second port and the third port, a first sealing arranged on the second side, around the first port, a second sealing arranged on the second side, at an outer circumference of the heat exchanger plates and a third sealing is arranged between the first sealing and the second sealing to form a first heat transfer area and a second heat transfer area, wherein the second port is arranged in the first heat transfer area and the third port is arranged in the second heat transfer area, wherein the second heat transfer area is arranged for cooling the heat exchanger plates around the first port, wherein at least the heat exchanger plates that are adjacent to each other are arranged to form a first interspace between the first side thereof for the first medium and a second interspace between the second side thereof for the second medium, wherein the heat exchanger plates are arranged to form a passage in the radial direction between the first port of each of the heat exchanger plates and a circumference of the heat exchanger plates in the first interspace, so that the first medium can flow radially between the first port of each of the heat exchanger plates and a position outside the circumference of the heat exchanger plates in the first interspace, wherein the second end plate comprises a passage between the first heat transfer area and the second heat transfer area so that the second medium can flow between the first heat transfer area and the second heat transfer area, and such that the flow of the second medium through a radially outer part of the heat exchanger is an upward flow while the flow of the second medium in a radially inner part of the heat exchanger is a downward flow; and wherein the heat transfer plates are arranged in pairs such that the third port of the heat exchanger plates that define the second interspace are displaced around the center axis in relation to each other.
2. The plate heat exchanger according to claim 1, wherein the first port of each of the second end plate and the heat exchanger plates is arranged in line with the first port of an adjacent plate and the second port of each of the first end plate and the heat exchanger plates is arranged in line with the second port of an adjacent plate.
3. The plate heat exchanger according to claim 1, wherein the plate package is arranged in a shell forming a plate and shell heat exchanger.
4. The plate heat exchanger according to claim 1, wherein the first port is arranged centrally in each of the heat exchanger plates and the second heat transfer area is arranged between the first port and the first heat transfer area.
5. The plate heat exchanger according to claim 1, wherein the heat exchanger plates and the first heat transfer area and the second heat transfer area are annular and the first port is circular.
6. The plate heat exchanger according to claim 1, wherein the first side of the heat exchanger plates is arranged in a first pattern and the second side of the heat exchanger plates is arranged in a second pattern that is different from the first pattern.
7. The plate heat exchanger according to claim 1, wherein the heat exchanger plates each comprise a fourth port arranged for the second medium in the first heat transfer area and a fifth port arranged for the second medium in the second heat transfer area, wherein the second port and the fourth port are arranged on an imaginary first line extending through the center axis, in the plane of each of the heat exchanger plates and on opposite sides of the center axis, wherein the third port and the fifth port are arranged on an imaginary second line extending through the center axis, in the plane of each of the heat exchanger plates and on opposite sides of the center axis, and wherein the second line is displaced around the center axis in relation to the first line to form an angle between them.
8. The plate heat exchanger according to claim 7, wherein the angle between the first line and the second line is between 0 and 90 degrees, 10-80 degrees or 20-70 degrees.
Description
SHORT DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described more in detail with the aid of embodiments and with reference to the appended drawings, in which
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF EMBODIMENTS
(13) Referring to
(14) The burner 11 comprises an inlet 14 for conducting fuel, such as natural gas or any other suitable type of fuel, into the burner 11. For example, the inlet 14 is arranged for conducting a mixture of fuel and air into the burner 11. Alternatively, the burner 11 is arranged with a separate inlet for air or oxygen, which is not illustrated in the drawings. The burner 11 further comprises a catalyst 15 for catalytic combustion of the fuel. The catalyst 15 is arranged inside the burner 11. In
(15) The outlet 16 of the burner 11 is arranged in connection with the heat exchanger 12, so that the combustion gases are conducted to the heat exchanger 12. In the illustrated embodiment the burner 11 and the heat exchanger 12 are arranged along a centre axis A extending through the burner 11 and the heat exchanger 12. For example, the burner 11 is arranged in connection with a first end of the heat exchanger 12. As evident from
(16) In the illustrated embodiment the device 10 comprises ignition means 20, such as a spark plug, heater plug or similar, for initiating the combustion process. The ignition means 20 is, for example, arranged at the second end of the heat exchanger 12, i.e. at the opposite end as the burner 11.
(17) The shell 13 is arranged for receiving the heat exchanger 12. The shell 13 encloses the heat exchanger 12 in the radial direction. In the illustrated embodiment the shell 13 is arranged as a cylinder having a curved surface enclosing the heat exchanger 12, wherein the shell 13 is arranged concentric with the heat exchanger 12. The shell 13 comprises an inlet 21 for combustion gases and an outlet 22. For example, the outlet 22 of the shell 13 is arranged for cooled combustion gases and condensate from cooled combustion gases. Alternatively, the shell 13 comprises a separate condensate outlet for condensate from cooled combustion gases, which is not illustrated in the drawings. The inlet 21 of the shell 13 is arranged in a first end of the shell 13, such as in a first base of the shell 13, to conduct hot combustion gases in the axial direction into the shell 13. The outlet 22 of the shell 13 is, for example, arranged in a second end of the shell 13, such as in a second base of the shell 13, wherein the outlet 22 extends axially. Any condensate outlets are, for example, arranged in a lower portion of the shell 13, so that condensate can flow out by means of gravity.
(18) With reference to
(19) The catalyst 15 projects into the chamber 27 from a second end, such as a lower end, of the inner cover 24. For example, the catalyst 15 is arranged concentric with the inner cover 24. The catalyst 15 is, in the illustrated embodiment, tapered, such as conical or shaped as a half sphere or similar, so that a thinner portion of the catalyst 15 is arranged further into the chamber 27 than a wider portion of the catalyst 16. For example, the wider portion of the catalyst 15 is arranged in connection with the second end of the inner cover 24 and in a direction towards the heat exchanger 12.
(20) With reference to
(21) The plate 17 comprises a first side, a second side and a centre point P through which the centre axis A of the heat exchanger 12 extends, which centre axis A is illustrated in
(22) The plate 17 comprises a first port 30, a second port 31 and a third port 32. In the illustrated embodiment the plate 17 also comprises a fourth port 33 and a fifth port 34. The first port 30 is arranged for the first medium while the remaining ports 31-34 are arranged for the second medium. The first port 30 is arranged centrally in the plate 17 and is, for example, circular. For example, the first port 30 is arranged concentric in the plate 17. Remaining ports 31-34 are arranged between the first port 30 and a circumference of the plate 17.
(23) The first side is arranged for providing a radial flow of the first medium between the first port 30 and a position beyond the circumference of the plate, which is described in more detail below. The second side comprises a first sealing 35 around the first port 30, a second sealing 36 at the circumference of the plate 17, and a third sealing 37 arranged between the first sealing 35 and the second sealing 36. The first sealing 35 encloses the first port 30 to prevent the first medium from engaging the second side of the plate 17. The second sealing 36 extends continuously around the circumference of the plate 17 to prevent the second medium from leaking in the radial direction. For example, the second sealing 36 is a gasket. Alternatively, the second sealing 36 is provided in any other manner, such as through welding or soldering of adjacent plates 17 of a heat exchanger 12. The third sealing 37 extends in a continuous ring forming a first heat transfer area 38 and a second heat transfer area 39 separated from the first heat transfer area 38. The second port 31 and, if applicable, the fourth port 33 are arranged in the first heat transfer area 38. The third port 32 and, if applicable, the fifth port 34 are arranged in the second heat transfer area 39. The first and second heat transfer areas 38, 39 are arranged for the second medium. Hence, the second heat transfer area 39 is arranged between the first port 30 and the first heat transfer area 38. For example, the first and second heat transfer areas 38, 39 are annular, wherein the first heat transfer area 38 encloses the second heat transfer area 39, so that the first heat transfer area 38 is arranged radially outside the second heat transfer area 39. Hence, radially the first heat transfer area 38 forms an outer heat transfer area while the second heat transfer area 39 radially forms an inner heat transfer area. The second and fourth ports 31, 33 are arranged radially outside the third and fifth ports 32, 34.
(24) In the illustrated embodiment the second and fourth ports 31, 33 are arranged opposite each other on opposite sides of the centre point P and the centre axis A. The centre axis A extends through the centre point P. The second and fourth ports 31, 33 are arranged on an imaginary first line B extending through the centre point P and in the plane of the plate 17. Also the third and fifth ports 32, 34 are arranged opposite each other on opposite sides of the centre point P. The third port 32 and the fifth port 34 are arranged on an imaginary second line C extending through the centre point P and in the plane of the plate 17. The second line C is displaced around the centre point P in relation to the first line B forming an angle between them, so that the third and fifth ports 32, 34 are angularly displaced around the centre point P in relation to the second and fourth ports 31, 33. The angle between the first line B and the second line C is between 0 and 90 degrees, 10-80 degrees or 20-70 degrees.
(25) In the illustrated embodiment the first heat transfer area 38 is provided with a first divider 40 and a second divider 41 forming two substantially parallel passages on both sides of the centre point P and between the second port 31 and the fourth port 33.
(26) The first side of the plate 17, which is not illustrated in
(27) With reference to
(28) The second side of the plate 17 is arranged for engaging the second medium. For example, the second medium is arranged for recovering heat from the first medium. For example, the second side of the plate 17 is provided with a porous layer, such as a porous metal or ceramic material, forming an enlarged specific surface area of the second side of the plate 17 for efficient heat transfer and efficient cooling of the heat exchanger 12. For example, a catalyst is arranged in the porous layer, such as for the production of hydrogen gas.
(29) With reference to
(30) The heat exchanger 12 comprises a plurality of plates 17, which are arranged to form interspaces between them for the first and second medium. The plates 17 are arranged to alternatingly form the first interspace for the first medium and the second interspace for the second medium. Adjacent plates 17 interact to form said interspaces. For example, the plates 17 are arranged with their first sides facing each other and their second sides facing each other. For example, the plates 17 are interconnected through welding, such as laser welding, forming a welded heat exchanger 12, such as a laser welded heat exchanger. Alternatively, the plates 17 are interconnected through soldering forming a soldered heat exchanger 12. For example, the heat exchanger 12 comprises a corrosion resistant solder to withstand an acid condensate in the heat exchanger, such as due to cooling combustion gases from combustion of natural gas or similar. If the heat exchanger 12 is arranged so that condensate is not formed or the cooling does not result in acid condensate a regular solder can be used. Alternatively, the plates 17 are provided with a polymer, being melted together in adjacent plates 17 to connect the plates 17 to each other and form the heat exchanger 12.
(31) The heat exchanger 12 comprises a first end plate p1, a second end plate p12 and a plurality of intermediate plates p2-p11 arranged between them. The intermediate plates p2-p11 are, for example, arranged according to the embodiments of
(32) The plates p2-p12 are arranged so that the first ports 30 are facing each other to form a channel for the first medium, so that the first medium is conducted in the axial direction into the heat exchanger 12, such as through the second end plate 12, and in the axial direction through the heat exchanger 12 through the first ports 30, which is illustrated by means of the arrows D in
(33) In the illustrated embodiment the plates p1-p11 are arranged so that the second ports 31 are facing each other forming a channel in the axial direction for the second medium. Alternatively, the plates are arranged in pairs and rotated 180 degrees in their planes. The second port 31 of the first end plate p1 is connected to the inlet 18 of the heat exchanger 12, so that the second medium can be brought into the heat exchanger 12 and through the channel formed by the second ports 31, which is illustrated by means of the arrows F. For example, the second medium is conducted substantially vertically upwards through the second ports 31. The second medium passes the first interspaces in a conventional manner by means of sealings around the ports and is conducted into the second interspaces. In the second interspaces the second medium is conducted along the plane of the plates, along the first heat transfer area 38 and up to the fourth ports 33, which is illustrated by means of the arrows G. Alternatively, the plates p1-p12 are arranged in pairs wherein every other pair has been rotated 180 degrees in their planes, wherein the fourth ports 33 can be omitted. In the illustrated embodiment the fourth ports 33 are arranged towards each other to form an axially extending channel for the second medium, so that the second medium can be conducted through them, which is illustrated by means of the arrows H, to the second end plate 12. The second end plate p12 is covered by a frame plate or similar, which is not illustrated in
(34) In the illustrated embodiment the plates p1-p12 are arranged in pairs wherein the third ports 32 are facing each other and the fifth ports 34 are facing each other, so that the second medium can pass the first interspaces. However, the third and fifth ports 32, 34 of adjacent pairs of plates are angularly displaced around the centre axis A of the heat exchanger 12 in relation to each other, so that the second medium is forced through at least a part of the second heat transfer area 39 before proceeding to the next second interspace. For example, pairs of intermediate plates p2-p11 are formed by plates being mirror-inverted with reference to the third and fifth ports 32, 34.
(35) The third port 32 of the first end plate p1 is connected to the outlet 19 of the heat exchanger 12. For example, the first end plate p1 comprises also the fifth port 34, which fifth port 34 is connected to the outlet 19 or a second outlet of the heat exchanger 12, which second outlet is not illustrated in the drawings.
(36) With reference to
(37) After the second medium has been brought to turn 180 degrees in the axial direction the second medium is conducted into the second interspaces and along the second heat transfer area 39, as illustrated by means of the arrows K, to form the radially inner flow of the second medium. Hence, the inner flow of the second medium is in opposite axial direction as the outer flow thereof and is, for example, in the same direction as the axial flow of the first medium. The inner flow of the second medium is brought into the second interspaces and into contact with the second heat transfer area 39 of the next plate 17 in positions X, which are displaced in relation to the third and fifth ports 32, 34. Hence, the positions X are arranged between the third and fifth ports 32, 34, wherein the second medium is forced to flow from the positions X in a first direction towards the third port 32 and in the opposite direction towards the fifth port 34 and then further on to the next second interspace in a similar way.
(38) One embodiment comprises a method for heating by means of the device 10. For example, the method is intended for heating of the second medium, such as a liquid or water for hot water production in a boiler or similar. For example, the method comprises the steps of burning fuel or a mixture of fuel and air in a burner 11 catalytically to provide the first medium in the form of hot combustion gases, conducting the first medium into the heat exchanger 12 and bringing the first medium in the axial direction through the heat exchanger 12 and in the radial direction through the first interspaces of the heat exchanger 12, conducting the second medium into the second interspaces of the heat exchanger 12 and bringing the second medium to flow through the heat exchanger in a first axial direction and then radially displaced in the opposite axial direction. For example, the second medium is brought to flow in a radially outer flow and then in an inner flow while the first medium is conducted from the centrally positioned first port 30 and outwards in the radial direction. For example, the second medium is conducted through the heat exchanger 12 so that thermal energy from the first medium first is transferred to the radially inner flow of the second medium and then to the outer flow thereof. For example, the method comprises steps for conducting fuel into the burner 11 while simultaneously cooling the inner cover 24 of the burner, which is described with reference to
(39) With reference to