Device and method for transferring sausage portions
10238123 ยท 2019-03-26
Assignee
Inventors
- Peter WILLBURGER (Baindt, DE)
- Michael HEIM (Biberach, DE)
- Siegfried Reutter (Eberhardzell, DE)
- Thomas Fischer (Gutenzell, DE)
Cpc classification
A23V2002/00
HUMAN NECESSITIES
International classification
A22C11/00
HUMAN NECESSITIES
A23L13/60
HUMAN NECESSITIES
Abstract
The invention relates to a device and a method for transferring sausage portions with a supply transport device, at least one removal transport device, and at least one ejector for ejecting at least one sausage portion from the supply transport device onto the removal transport device. The removal transport device comprises a lower transport device and a holding device disposed thereabove between which the at least one sausage portion is transported.
Claims
1. A device for transferring sausage portions, comprising: a supply transport device, at least one removal transport device, and at least one ejector for ejecting at least one sausage portion from said supply transport device onto said removal transport device, said removal transport device comprising a lower transport device and a holding device disposed thereabove between which said at least one sausage portion is transported; and a controller configured for actuating a drive of said removal transport device such that said removal transport device transports said sausage portions at a speed to adjust a predetermined distance between said sausage portions, where said speed depends on at least one of the following parameters: a transport speed of said supply transport device, a clock frequency of said ejector, a speed of said ejector, a sausage caliber, a set nominal distance of said sausage portions in a direction of transport T.sub.2 of said removal transport device, a number of ejected portions, and a set nominal distance of sausage groups in the direction of transport T.sub.2.
2. The device according to claim 1, wherein said holding device is arranged at least above a starting region of said transport device.
3. The device according to claim 2, wherein said holding device is formed as a circulating transport device, including a conveyor belt, a roller, a roller carpet, a sliding plate, or a resilient sliding plate.
4. The device according to claim 3, wherein said transport roller or said transport belt has a surface profile.
5. The device according to claim 1, wherein the distance between said holding device and said lower transport device is adjustable.
6. The device according to claim 1, wherein said supply transport device, at least in a transfer region, comprises a holding device above a transport device.
7. The device according to claim 1, wherein a sensor determines a position of said sausage portion and a sausage length at a point in time, and said controller, in dependence on respective signals, determines ejection timing and actuates said ejector.
8. The device according to claim 1, wherein said device comprises several successively arranged ejectors.
9. The device according to claim 1, wherein said at least one removal transport device extends in a second direction of transport T.sub.2 at an angle of 0 to 100 relative to a direction of transport T.sub.1 of said supply transport device.
10. The device according to claim 1, wherein said at least one removal transport device comprises several adjacently disposed circulating conveyor belts.
11. The device according to claim 1, wherein said ejector is configured and arranged such that said ejector is movable in a direction perpendicular to a direction of transport T.sub.1 of said supply transport device or in a direction having a component of motion perpendicular to the direction of transport T.sub.1 of said supply transport device and a component of motion opposite to the direction of transport T.sub.1 of said supply transport device, and comprises a pivot mechanism, or an ejection area of said ejector is oriented at an angle or parallel to the direction of transport T.sub.1 of said supply transport device and is movable linearly at an angle inclined relative to said supply transport device.
12. The device according to claim 1, wherein said device comprises a stop which is arranged at least in a starting region of said removal transport device and is positioned transverse to a direction of transport T.sub.1 of said supply transport device in order to decelerate said sausage portions in the direction of transport T.sub.1 of said supply transport device.
13. The device according to claim 1, wherein at least parts of said ejector are movable in or opposite to a direction of transport T.sub.1 of said supply transport device.
14. A method for transferring sausage portions, comprising: via a controller with instructions therein, ejecting with an ejector at least one sausage portion from a supply transport device laterally onto at least one removal transport device; holding and further transporting the at least one sausage portion between a lower transport device of the removal transport device and a holding device disposed thereabove; and actuating a drive of the removal transport device such that the removal transport device transports the sausage portions at a speed to adjust a predetermined distance between the sausage portions, where the speed depends on at least one of the following parameters: a transport speed of the supply transport device, a clock frequency of the ejector, a speed of the ejector, a sausage caliber, a set nominal distance of the sausage portions in a direction of transport T.sub.2 of the removal transport device, a number of ejected portions, and a set nominal distance of sausage groups in the direction of transport T.sub.2.
15. The method according to claim 14, wherein one or more sausage portions of the at least one sausage portion are ejected at several locations laterally from the supply transport device, where n.sub.1 sausage portions are ejected successively at a first location S.sub.1 onto the removal transport device by actuating the ejector successively a number n.sub.2 of times, and where a certain number n.sub.3 of sausage portions passing the first location S.sub.1 without being ejected by the ejector is/are ejected at least at one further location by a respective ejector.
16. The method according to claim 14, further comprising: detecting faulty products; not transferring the faulty products onto the removal transport device; discharging the faulty products at an end of the supply transport device; and adjusting the speed of the supply transport device, a speed of the removal transport device, and/or a speed of the ejecting to balance a number of sausage portions.
17. The method according to claim 14, further comprising: detecting a direction of a curvature of the at least one sausage portion; and ejecting sausage portions having a certain direction of curvature onto a respective removal transport device.
18. A device for transferring sausage portions comprising: a supply transport device; at least one removal transport device, the removal transport device comprising a lower transport device and a holding device disposed thereabove between which at least one sausage portion is transported; at least one ejector for ejecting the at least one sausage portion from the supply transport device onto the removal transport device; and a controller including executable instructions in non-transitory memory for ejecting the at least one sausage portion via the ejector during the transfer from the supply transport device onto the removal transport device, and holding and further transporting the at least one sausage portion between the lower transport device of the removal transport device and the holding device disposed thereabove.
19. The device of claim 18, wherein the executable instructions in non-transitory memory further include instructions for ejecting the at least one sausage portion at several locations laterally from the supply transport device.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention shall be explained below in more detail with reference to the following figures.
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DETAILED DESCRIPTION
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(21) Supply transport device 1 can be configured as a circulating transport device, for example, a conveyor belt, a roller carpet etc., with a respective drive and can move at a first transport speed v.sub.1. As is particularly evident also from
(22) As illustrated in
(23) The distance between lower transport device 8, 5 and holding device 7, 6 can be adjusted via an adjustment mechanismnot shownand there be adapted to a specific sausage caliber. The distance between the transport device and the holding device there preferably corresponds to 70% to 100% of the sausage caliber.
(24) In the present invention, it is not necessary that holding device 6 of removal transport device 2 extends over the entire length of transport device 5. It is essential only that holding device 6 be located above a starting region a (see also
(25) Ejector 3 is there designed such that ejection area 3a presently being oriented parallel to the direction of transport T.sub.1 is moved through the gap between holding device 7 and transport device 8 (see dotted lines) to push the sausage portions from the supply transport device. Sausage portion 4 is then pushed onto lower transport device 5, held by holding device 6 and further transported in the direction of transport T.sub.2.
(26) As mentioned above, holding device 6 may be disposed at least in the starting region a (see
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(28) The embodiments for a holding device shown in connection with
(29) As shown in
(30) The device further advantageously comprises a controller 90 that controls a drive of removal transport device 2, this means controlling the transport device of the removal transport device and possibly also the holding device such that it transports the sausage portions at a speed V.sub.2 in order to adjust a predetermined distance b between sausage portions 4 relative to each other (see
(31) The controller 90 therefore either knows the position of the sausage portion in dependence of time because it is connected to an upstream device, such as filling machine, or is part of this device and therefore receives signals at certain points in time about the positions of the sausage portions. Since also the speed of supply transport device 1 and the distance to the respective supply transport device 1 is known, the time can be accurately determined when the selected ejector is to arrive at the sausage portion to eject it. It is there advantageous if the controller 90 also receives signals related to the sausage portion length so that ejector 3 ejects the sausage portion when the sausage portion is directly in front of ejection area 3a. Alternatively, a sensor device can be provided which is indicated in
(32) The position can also be influenced in that ejector 3 is movable mechanically in the direction of transport T.sub.1 also while supply transport device 1 moves in the direction of transport T.sub.1. If ejector 3, or at least a part which comprises ejection area 3a, in the Figures, for example, the part that comprises ejection area 3a, is movable in the direction of transport T.sub.1 and in the direction opposite to the direction of transport T.sub.1, then it can always be ensured that a sausage portion is during ejection with its central region in the central region of ejection area 3a. In addition, the position of the sausage portion on removal transport device 2 can be adjusted in the direction of transport T.sub.1.
(33) In one example, the controller 90 includes instructions stored in memory that when executed cause the controller 90 to carry out one or more routines described herein. The controller 90 may receive signals from a various sensors described herein (e.g., sensor 80) and employ various actuators (e.g., conveyor belt drives) to adjust the device based on the received signals and instructions stored on the memory of the controller 90.
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(38) As is apparent from
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(41) Where n.sub.1 sausage portions can be ejected successively at the first location S.sub.1 onto removal transport belt 2, the ejector is actuated consecutively n.sub.2 times. If only one respective sausage portion is ejected at a certain point in time by the ejector, then n.sub.1=n.sub.2 results as shown in
(42) A certain number n.sub.3 of sausage portions is then not ejected at the first location S.sub.1 by the ejector but passes this location S.sub.1. The passing sausage portions 4 are then ejected at at least one further location, presently at a further location S.sub.2, by a respective ejector 3. By selecting the speed of removal transport device 2, groups 12a, 12b, 12c, and 12d arise here as well that have a respective distance to each other. In
(43) Although not shown, it would be possible that sausage portions pass the first location S.sub.1 and are not ejected and pass also the second location S.sub.2 and are not ejected, are then supplied to a third or several locations to there be transferred to a respective removal transport device 2.
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(47) Ejector 3 can, for ejecting sausage portions 4, be moved from supply transport device 1 either above the respective removal transport device 2 and supply transport device 1 or, when a respective holding device is provided, can be guided between the transport device and the holding device for ejecting the sausage portion onto removal transport device 2. The same applies to ejector 3 which can transfer the sausage portion from supply transport device 1 onto transport device 2.
(48) The product flow can there be divided into three lanes, where the division can be uniform but also numerically arbitrary. In
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(50) In the embodiments, in which =0, the sausage portions are in their longitudinal direction aligned in the direction of transport T.sub.2 and not, as in the other embodiments, transversely or obliquely to the direction of transport T.sub.2, where, as in the other embodiments, the distance b between the individual sausage portions can be influenced via the speed or the speed ratio of the supply transport device and the removal transport device.
(51) It is also possible that faulty products such as ruptured sausage portions or those that differ from the desired length or from a desired shape are detected via a respective detection device, for example, a camera system that compares a recorded image with a reference image, and are discharged if it is detected that a faulty product is given, then an ejector is not actuated and does not push the sausage portion onto the removal transport device. In order to prevent that a gap arises on the removal transport device, the speed of the removal transport device can be adjusted accordingly, this means for example, that the speed can be delayed for a moment or the removal transport device can be stopped for a moment. The faulty products can then be discharged via supply transport device 1.
(52) It is particularly advantageous if the direction of curvature of the sausages is detected and the sausages having a certain direction of curvature are ejected onto a respective removal transport device 2, this means that sausage portions having an opposite direction of curvature are ejected onto a further removal transport device or are removed via supply transport device 1. The curvature can be detected, for example, by a camera system or by distance measurement, in which the distance of the sausage surface is measured relative to a reference point, where the distance along the length of the sausage according to the curvature respectively changes for a certain curvature.
(53) The holding device, in particular the transport roller or the conveyor belt of removal transport device 2 advantageously comprises no smooth surface but a surface profile, in particular lateral ribs (where the ribs are aligned perpendicular to the direction of transport T.sub.2). This ensures that the sausages transferred to supply transport device 1 can be well gripped by the removal transport device.
(54) An operation method according to the invention for the embodiments shown in the
(55) In an example of the method, one or more sausage portions of the at least one sausage portion are ejected at several locations laterally from the supply transport device, where n.sub.1 sausage portions are ejected successively at a first location S.sub.1 onto said removal transport device by actuating an ejector successively a number n.sub.2 of times, and where a certain number n.sub.3 of sausage portions passing said first location S.sub.1 without being ejected by said ejector is/are ejected at least at one further location by a respective ejector.
(56) The method may further comprise detecting faulty products (e.g., ruptured or deformed sausage portions); not transferring said faulty products onto said removal transport device; discharging said faulty products at an end of said supply transport device; and adjusting a speed of the supply transport device, a speed of the removal transport device, and/or a speed of the ejecting to balance a number of sausage portions.
(57) In an example, the method may further comprise detecting a direction of a curvature of said at least one sausage portion; and ejecting sausage portions having a certain direction of curvature onto a respective removal transport device.
(58) The speeds v1, v2, and the respective point(s) in time at which the ejector(s) is/are actuated can be freely set, where supply transport device 1, the at least one removal transport device 1, and the at least one ejector 3 are actuated such that a particular grouping pattern is created on the at least one removal transport device 3.
(59) For this purpose, a grouping assignment can be entered into the controller for the at least one removal transport device, where the following grouping parameter for the respective removal transport device can be entered: the number n of sausage portions in a group 12, the distance b between the sausage portions of a group 12, and the distance c between the groups 12.
(60) The controller then in dependency of these parameters and a speed v1, which depends on the production rate and the length of the sausages, coordinates the functions of the removal transport belt and the ejector for the respective grouping assignment and controls the device accordingly.