Microwave plasma torch
10239037 ยท 2019-03-26
Assignee
Inventors
Cpc classification
H05H1/30
ELECTRICITY
B01J2219/0805
PERFORMING OPERATIONS; TRANSPORTING
B01J19/088
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J19/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided a microwave plasma torch system comprising: a plasma generator; a microwave generator; and at least one plasma source gas injector, wherein the microwave generator includes a waveguide, wherein the plasma generator includes a discharge tube, wherein the discharge tube passes through a waveguide in a perpendicular to the waveguide, wherein the waveguide has a width na, where n is an integer equal to or larger than 2, wherein a is defined as a width of a waveguide having a dominant mode for propagating a microwave, wherein the discharge tube is positioned relative to the waveguide such that a diameter center of the tube encounters a longitudinal null line of an electric field distribution, wherein the discharge tube is further positioned relative to the waveguide such that a diameter center of the tube encounters a transverse null line of an electric field distribution, wherein the transverse null line is perpendicular to the longitudinal null line.
Claims
1. A microwave plasma torch system comprising: a plasma generator; a microwave generator configured to propagate a microwave to the plasma generator, the microwave having an electric field distribution arranged in at least two rows such that the electric field distribution comprises a longitudinal null line and a transverse null line; and at least one plasma source gas injector configured to inject a plasma source gas to the plasma generator, wherein the microwave generator includes a waveguide configured to propagate the microwave to the plasma generator, wherein the plasma generator includes a discharge tube, wherein the discharge tube passes through the waveguide in a perpendicular to the waveguide, wherein the waveguide has a width configured to render the arranged electric field distribution in the at least two rows in the waveguide width direction, wherein the discharge tube is positioned relative to the waveguide such that a diameter center of the discharge tube encounters the longitudinal null line of the electric field distribution, wherein the discharge tube is further positioned relative to the waveguide such that the diameter center of the discharge tube encounters the transverse null line of the electric field distribution, and wherein the transverse null line is perpendicular to the longitudinal null line.
2. The system of claim 1, wherein the plasma gas injector is oriented such the plasma gas therefrom is directed toward the longitudinal or transverse null line.
3. The system of claim 1, wherein the plasma gas is injected in a swirled form.
4. The system of claim 1, further comprising a further injector configured to inject a to-be-treated material into the discharge tube, wherein the further injector is oriented such the material therefrom is directed toward the longitudinal or transverse null line.
5. The system of claim 1, wherein the at least one plasma gas injector comprises a plurality of plasma gas injectors, wherein each of the plurality of plasma gas injectors is oriented such the plasma gas therefrom is directed towards the longitudinal or transverse null line, wherein the plurality of plasma gas injectors inject different gases.
6. The system of claim 1, wherein the waveguide has a plunger fitted therein at a distal end thereof.
7. The system of claim 1, further comprising an ignition unit, wherein the ignition unit is aligned with a peak of the electric field distribution in the discharge tube.
8. The system of claim 1, further comprising a further injector configured to inject a to-be-treated material into the discharge tube, wherein the further injector is configured to inject the material into the tube using a pressure higher than a pressure at a peak of the electric field distribution in the discharge tube.
9. The system of claim 1, further comprising a further injector configured to inject a to-be-treated material into the discharge tube, wherein the further injector is configured to inject the material into the tube using a pressure lower than a pressure at a peak of the electric field distribution in the discharge tube.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and form a part of this specification and in which like numerals depict like elements, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the disclosure.
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(16) For simplicity and clarity of illustration, elements in the figures are not necessarily drawn to scale. The same reference numbers in different figures denote the same or similar elements, and as such perform similar functionality. Also, descriptions and details of well-known steps and elements are omitted for simplicity of the description. Furthermore, in the following detailed description of the present disclosure, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be understood that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail so as not to unnecessarily obscure aspects of the present disclosure.
DETAILED DESCRIPTIONS
(17) Examples of various embodiments are illustrated and described further below. It will be understood that the description herein is not intended to limit the claims to the specific embodiments described. On the contrary, it is intended to cover alternatives, modifications, and equivalents as may be included within the spirit and scope of the present disclosure as defined by the appended claims.
(18) It will be understood that, although the terms first, second, third, and so on may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section described below could be termed a second element, component, region, layer or section, without departing from the spirit and scope of the present disclosure.
(19) It will be understood that when an element or layer is referred to as being connected to, or coupled to another element or layer, it can be directly on, connected to, or coupled to the other element or layer, or one or more intervening elements or layers may be present. In addition, it will also be understood that when an element or layer is referred to as being between two elements or layers, it can be the only element or layer between the two elements or layers, or one or more intervening elements or layers may also be present.
(20) Spatially relative terms, such as beneath, below, lower, under, above, upper, and the like, may be used herein for ease of explanation to describe one element or feature's relationship to another element s or feature s as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or in operation, in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath or under other elements or features would then be oriented above the other elements or features. Thus, the example terms below and under can encompass both an orientation of above and below. The device may be otherwise oriented for example, rotated 90 degrees or at other orientations, and the spatially relative descriptors used herein should be interpreted accordingly.
(21) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms a and an are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, and including when used in this specification, specify the presence of the stated features, integers, s, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, s, operations, elements, components, and/or portions thereof. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. Expression such as at least one of when preceding a list of elements may modify the entire list of elements and may not modify the individual elements of the list.
(22) Unless otherwise defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this inventive concept belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(23) In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. The present disclosure may be practiced without some or all of these specific details. In other instances, well-known process structures and/or processes have not been described in detail in order not to unnecessarily obscure the present disclosure.
(24) As used herein, the term substantially, about, and similar terms are used as terms of approximation and not as terms of degree, and are intended to account for the inherent deviations in measured or calculated values that would be recognized by those of ordinary skill in the art. Further, the use of may when describing embodiments of the present disclosure refers to one or more embodiments of the present disclosure.
(25) A microwave plasma torch in accordance the present disclosure may remove the shortcoming of the conventional plasma torch that the specific frequency limits the plasma volume, thereby to provide a massive plasma torch. Further, in accordance the present disclosure, a discharge tube may be positioned to remove the shortcoming that the temperature gradient in the conventional torch makes the to-be-treated material to be injected therein.
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(27) A plasma torch generator system may be referred to Korea Patent Number 10-0394994 assigned to the present applicant, which is herein incorporated by reference for all purposes thereof.
(28) Referring to
(29) The power supply 110 may include a propagation voltage multiplier a pulse and DC device to supply a power to the microwave generator 120.
(30) The microwave generator 120 may use a magnetron to oscillate a microwave in a band range of 10 MHz to 10 GHz. Preferably, the microwave generator 120 may oscillate 915 MHz and 2.45 GHz microwaves.
(31) The microwave propagation line 130 may be embodied as a waveguide, which may propagate the microwave to the plasma generator 150.
(32) The plasma generator 150 may include a discharge tube which passes through the microwave propagation line 130 at a distal end thereof. Thus, the discharge tube may define a plasma generation space using the microwave from the waveguide as the microwave propagation line 130. In this case, the discharge tube may pass through the waveguide substantially in a perpendicular to an extension of the waveguide.
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(34) The power supply 110 may supply the power to the microwave generator 120. The microwave generator may generate the microwave. The generated microwave may propagate through a circulator 131, a directional coupler 132, a matching unit 133, and the microwave propagation line (waveguide) 130 to the plasma generator 150. While, in
(35) The plasma source gas may be injected to the plasma generator 150 via the plasma source gas injector 160. In this connection, the plasma source gas may be injected in a swirled form.
(36) The plasma torch may be generated in the reactor 170 by the plasma source gas being fed to the plasma generator 150 and the waveguide 130 feeding the microwave to the plasma generator 150. A reactant may be fed via the material feeder 140 to any selected position in the plasma torch in the reactor 170.
(37) The microwave plasma torch in accordance with the present disclosure is generated using a configuration that, when a width of a rectangular waveguide having a dominant mode for propagation of a microwave with a specific frequency oscillated from the microwave generator is a, the present rectangular waveguide has a width na (n is an integer equal to or larger than 2). The above configuration is based on the rectangular waveguide having a width a and height b as shown in
(38) As used herein, a term dominant mode may refer to a mode with the smallest degradation in the waveguide which supports at least one propagation mode. That is, the dominant mode may refer to a mode having the lowest cutoff frequency. As for the rectangular waveguide, the dominant mode is TE.sub.10.
(39) As used herein, a term mode may refer to a form in which energy is concentrated on a specific frequency in a certain structure. The mode in a resonator may refer to a resonance frequency and a resonance form thereof. As for a waveguide or propagation line, the mode may refer to a form in which the microwave with a specific frequency band propagates. The mode may be related to concentration of energy on the specific frequency based on s a structure characteristic. The mode may be determined by the form of the structure. Thus, in order to use a specific mode, the structure should be designed to allow energy with a target frequency to be converged to the specific mode.
(40) A cutoff frequency of the present plasma torch may be as follows (the microwave only with a frequency equal to or higher than the cutoff frequency may be propagated to the waveguide):
.sub.c,n0=2f.sub.c,n0=c[(n/a).sup.2+(m/b).sup.2].sup.1/2
where c indicates a light speed, a and b indicate a width and height of a rectangular waveguide respectively, and each of n and m indicates a mode number.
(41) For example, when as for a WR 340 waveguide (8643 mm.sup.2), the microwave has 2.45 GHz, f.sub.c,10=about 1.8 GHz, and, thus, the microwave could be propagated to the WR340 waveguide. Further, in accordance with the present disclosure, a width a is increased at least two times, and, thus, the cutoff frequency is lowered, such that the microwave could be propagated to the WR340 waveguide. For example, when 3a is defined as the width of the present waveguide, the cutoff frequency is lowered to 0.6 GHz, such that the microwave could be propagated to the WR340 waveguide. This may be equally applied to 915 MHz, 5.8 GHz, etc. That is, in accordance with the present disclosure, in spite of the mode change, a plasma may be created for a given microwave frequency band.
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(43) Referring to
(44) The conventional waveguide has a width a and height b. The discharge tube may pass through the waveguide in a perpendicular manner to the waveguide. In this connection, the waveguide width a and height b are dimensions of a waveguide having a dominant mode for propagation of the microwave with a specific frequency from the microwave generator. In accordance with the present disclosure, in order to enable the microwave plasma torch to be massive, a width of the waveguide may be increased to a=na (where n is an integer equal to or larger than 2). In this connection, when n is 1 to 2, exclusive, for example, 1.7, 1.8, etc., an electric field distribution may be disrupted or a degeneration mode may occur. Thus, n is an integer equal to or larger than 2.
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(46) As used therein, in the electric field distribution, positions having the substantially an equal electric field magnitude are shown by the same color or one contour line. The region with the highest electric field magnitude may refer to a peak, while the region with the lowest electric field magnitude may refer to a null. The nulls may be connected to each other to form a null line. The null line may be classified into a longitudinal null line extending in a waveguide longitudinal direction, and a transverse null line extending in a perpendicular to the waveguide longitudinal direction. As shown in
(47) The right portion of
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(50) In the conventional approach (left), when observing the electric field distribution from the distal end of the waveguide, the highest electric field magnitude is exhibited at a center of the waveguide width, which is a peak region of the electric field distribution. In this connection, the conventional discharge tube is positioned to be centered to the peak region. Thus, the electric field magnitude is the highest at the center of the discharge tube and is gradually lower toward the outer circumference of the discharge tube. In this way, when the to-be-treated material is fed to the discharge tube in the plasma torch, the to-be-treated material may be pushed toward the outer circumference of the discharge tube. Therefore, the injection of the to-be-treated material to the discharge tube in the plasma torch may be not facilitated. This may lead to poor treatment of the to-be-treated material.
(51) To the contrary, in accordance with the present disclosure (right), the present waveguide has the width 2a. Thus, the electric field distribution may render an arrangement of double rows in a waveguide width direction. In this connection, the discharge tube is positioned such that the electric field magnitude is the highest at the outer circumference of the discharge tube and is the lowest at the center of the discharge tube. In other words, the discharge tube is positioned such that the null region of the electric field distribution is located at the center of the discharge tube. Thus, when the to-be-treated material is fed to the discharge tube in the plasma torch, the to-be-treated material may not be pushed toward the outer circumference of the discharge tube. That is, the shortcoming of the conventional device that the to-be-treated material is pushed toward the outer circumference of the discharge tube may be removed. This is because that the pressure of the plasma torch is lower in the center of the discharge tube than in the outer circumference of the tube. As a result, the injection of the to-be-treated material to the discharge tube in the plasma torch may be facilitated. This may lead to better treatment of the to-be-treated material.
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(53) In the convention approach (left), when the discharge tube has a radius R, the plasma emission strength may be the highest at the center of the tube and may be lowered toward the outer circumference. From an actual image, it may be confirmed that it is brightest at the center of the tube.
(54) In the present approach (right), when the discharge tube has a radius R, the plasma emission strength may be the lowest at the center of the tube and may be the highest in the outer circumference. From an actual image, it may be confirmed that it is brightest in the outer circumference of the tube.
(55) In this case, a diameter of a quartz tube as the discharge tube is 30 mm in the convention approach (left) and is 80 mm in the present approach (right). That is, in the present disclosure, the discharge tube has an increased diameter and thus the plasma is filled entirely therein, thereby to produce a massive plasma torch.
(56) Hereinafter, positioning of the discharge tube relative to the waveguide in accordance with the present disclosure will be described in details.
(57) When an electric field distribution is shown in
(58) The present disclosure is to remedy the problem that in the conventional plasma torch, the temperature and pressure are the highest in a central region of a discharge tube, which makes it difficult to inject the to-be-treated material into the tube. Therefore, the discharge tube may be positioned relative to the waveguide such that the tube contains, at a central region thereof, the longitudinal or transverse null line of the electric field distribution. Thus, the discharge tube contains the lowest temperature and pressure region therein. In turn, the to-be-treated material may be injected into the null line, which may make it easy to inject the to-be-treated material into the tube. Preferable embodiments will be described with reference to
(59) As shown in
(60) In an alternative, as shown in
(61) In an further alternative, the discharge tube has a diameter (2n+1)/2, wherein indicates a pitch between neighboring peaks of an electric field distribution, wherein a diameter center of the discharge tube coincides with a peak of the electric field distribution.
(62) Hereinafter, positioning of the plasma gas injector and to-be-treated material injector will be described in details.
(63) As shown in
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(70) The difference between the progresses of the to-be-treated material in
(71) The to-be-treated material may be injected in a liquid, gas, or solid state. That is, the state of the to-be-treated material to be injected is not limited specifically.
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(75) In the conventional microwave plasma torch, the discharge tube is always positioned at a site /4 distant from the distal end of the waveguide. However, the present disclosure is not limited thereto. The position of the discharge tube may vary.
(76) In one embodiment of the present disclosure, the microwave plasma torch system may include an ignition unit (not shown). In the conventional plasma torch, the ignition unit may be disposed at the center of the discharge tube because the center thereof has the highest temperature. In the present disclosure, the ignition unit may be disposed at the outer region of the discharge tube because the outer region thereof has the highest temperature. Thus, it may be advantageous that the ignition unit needs not being disposed at the center of the discharge tube.
(77) As described above, the present microwave plasma torch system may enlarge the width of the waveguide and, hence, to enlarge the diameter of the discharge tube, thereby to realize the massive microwave plasma torch. This may overcome the limited plasma volume as in the conventional approach. Further, the present system may be applied to the vacuum, atmosphere pressure, and high pressure. The plasma gasification, waste gas purification or modification has been conducted in the limited high temperature area in the conventional approach. However, in the present disclosure, the plasma gasification, waste gas purification or modification has been conducted in the large high temperature area. Thus, the plasma gasification, waste gas purification or modification may be more efficiently conducted than in the conventional approach. All of gases applicable to the conventional torch may be equally applied to the present disclosure.
(78) The above description is not to be taken in a limiting sense, but is made merely for the purpose of describing the general principles of exemplary embodiments, and many additional embodiments of this disclosure are possible. It is understood that no limitation of the scope of the disclosure is thereby intended. The scope of the disclosure should be determined with reference to the Claims. Reference throughout this specification to one embodiment, an embodiment, or similar language means that a particular feature, structure, or characteristic that is described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, appearances of the phrases in one embodiment, in an embodiment, and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.