Driving method for solenoid valve, solenoid valve driving apparatus, and combustion apparatus including same
10240785 ยท 2019-03-26
Assignee
Inventors
- Daisuke Konishi (Hyogo, JP)
- Akira Ohta (Hyogo, JP)
- Yoshihisa Kitano (Hyogo, JP)
- Tomoya Nakano (Hyogo, JP)
- Yoshifumi ATOBE (Hyogo, JP)
- Haruki Inoue (Hyogo, JP)
- Yoshitaka KIMURA (HYOGO, JP)
- Ryo Ikeda (Hyogo, JP)
- Tomoki Kishimoto (Hyogo, JP)
- Yasuhide Ikeuchi (Hyogo, JP)
Cpc classification
F23N5/203
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N2235/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23K5/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N2235/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N1/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23K5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A solenoid valve driving apparatus includes switching means for ON/OFF-controlling application of a direct current voltage to a solenoid of a solenoid valve, and signal outputting means. A first period and a consecutive second period are set as a valve opening operation period of the solenoid valve. When the signal outputting means outputs the PWM signal to the switching means, a duty ratio of the output signal is set to be higher in the second period than in the first period so that a power supplied to the solenoid is larger in the second period than in the first period. As a result, a valve opening operation is performed in the solenoid valve reliably, and loud noise generation during the valve opening operation is suppressed.
Claims
1. A solenoid valve driving apparatus for driving a plurality of solenoid valves that respectively control a plurality of burners, the solenoid valve driving apparatus comprising: switching means for ON/OFF-controlling application of a direct current voltage to a plurality of solenoids of the plurality of solenoid valves; signal outputting means capable of outputting a plurality of PWM signals corresponding to the plurality of solenoids as a control signal for operating the switching means, wherein the signal outputting means outputs the PWM signals with predetermined first duty ratios during a valve open state maintaining period that occurs after each solenoid valve has been set in an open state, the signal outputting means measures time using a timer and temporarily changes a first duty ratio of each of the PWM signals to a second duty ratio higher than the first duty ratio after a predetermined time has elapsed, a period of the second duty ratio being a valve reopening period in which a power supplied to the solenoid is increased, and the solenoid valve can be caused to perform a valve opening operation again when each solenoid valve enters a closed state, the valve reopening period being periodically implemented such that the first duty ratio is periodically changed to the second duty ratio respectively in each of the plurality of PWM signals corresponding to the plurality of solenoids during the valve open state maintaining period, and wherein, when a part of the plurality of solenoid valves is in the valve open state maintaining period and an issued operation command indicates that one or more additional valve opening operations for switching other solenoid valves from the closed state to the open state is to be performed at a timing that overlaps an implementation timing of the valve reopening period relating to the part of the solenoid valves, each of the one or more additional valve opening operations corresponding to the operation command is prioritized such that the valve reopening period is implemented after each of the one or more additional valve opening operations is completed; and a detecting means for detecting a predetermined phenomenon that causes each solenoid valve to enter the closed state during the valve open state maintaining period, wherein the signal outputting means temporarily increases the first duty ratio of the voltage applied to the solenoid to open the solenoid when the detecting means detects the predetermined phenomenon.
2. The solenoid valve driving apparatus according to claim 1, wherein, when the plurality of solenoid valves are in the valve open state maintaining period, implementation timings of the valve reopening period are set not to overlap.
3. The solenoid valve driving apparatus according to claim 1, wherein a first period and a second period following the first period are set as a valve opening operation period for switching each solenoid valve from a closed state to an open state, and wherein, when the signal outputting means outputs the PWM signal to the switching means, the output signal is set to the second duty ratio in the second period so that a power supplied to the solenoid is larger in the second period than in the first period.
4. A combustion apparatus comprising: a burner; a plurality of solenoid valves for switching a fuel supply to the burner ON and OFF; and the solenoid valve driving apparatus according to claim 1 for opening and closing the plurality of solenoid valves.
5. A solenoid valve driving apparatus for driving a plurality of solenoid valves, the solenoid valve driving apparatus comprising: a plurality of switching elements respectively configured to ON/OFF-control application of a direct current voltage to a plurality of solenoids of the plurality of solenoid valves, wherein the plurality of solenoid valves respectively control a plurality of burners; and a control unit configured to output a plurality of PWM signals corresponding to the plurality of solenoid valves as a control signal for operating the plurality of switching elements, wherein the control unit outputs the PWM signals with predetermined first duty ratios during a valve open state maintaining period that occurs after each solenoid valve has been set in an open state, the control unit measures time using a timer and temporarily changes a first duty ratio of each of the PWM signals to a second duty ratio higher than the first duty ratio after a predetermined time has elapsed, a period of the second duty ratio being a valve reopening period in which a power supplied to the solenoid is increased, and the solenoid valve can be caused to perform a valve opening operation again when each solenoid valve enters a closed state, the valve reopening period being periodically implemented, wherein the first duty ratio is periodically changed to the second duty ratio respectively in each of the plurality of PWM signals corresponding to the plurality of solenoids, and wherein, when a part of the plurality of solenoid valves is in the valve open state maintaining period and an issued operation command indicates that one or more additional valve opening operations for switching other solenoid valves from the closed state to the open state is to be performed at a timing that overlaps an implementation timing of the valve reopening period relating to the part of the solenoid valves, each of the one or more additional valve opening operation corresponding to the operation command is prioritized such that the valve reopening period is implemented after each of the one or more additional valve opening operations is completed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8) A specific preferred embodiment of the present invention will be described below with reference to the drawings.
(9)
(10) The combustion apparatus C is provided in a water heating apparatus (not shown) that supplies hot water for general use and hot water for bathing, for example, and is used to supply a fuel gas to a water-heating heat exchanger (not shown) of the water heating apparatus. Note, however, that the combustion apparatus according to the present invention is not limited to use in this application. The gas burners 1a to 1c are driven to perform combustion when the water heating apparatus supplies hot water for general use, while the gas burners 1d, 1e are driven to perform combustion when the water heating apparatus supplies hot water for bathing, for example. Spark plugs 30a, 30b and flame rods 31a, 31b for detecting a flame are provided above the gas burners 1a to 1e.
(11) The fuel gas supply passage 2 includes a base pipe 20 for receiving a fuel gas supply from a gas pipe (not shown), and a plurality of branch pipes 21 that bifurcate from the base pipe 20 and are connected at one end to the gas burners 1a to 1e, respectively. The plurality of solenoid valves V0 to V5 are attached to the base pipe 20 and the plurality of branch pipes 21 as open/close valves. The solenoid valves V0 to V5 are all valves that close during a power failure and have a similar structure to that of a conventional solenoid valve. Hence, detailed description thereof has been omitted. The solenoid valves V0 to V5 respectively include solenoids S0 to S5 shown in
(12) The motorized valve V20 is attached to the base pipe 20 as a proportional valve capable of controlling a fuel gas flow rate continuously. Similarly to the solenoid valves V0 to V5, the motorized valve V20 is controlled by a control unit 5. Note, however, that control of the motorized valve is not an object of the present invention, and therefore description thereof has been omitted.
(13) As shown in
(14) The control unit 5 is constituted by a microcomputer capable of outputting PWM signals s0 to s5 as control signals for operating the switching elements SW0 to SW5. The control unit 5 corresponds to an example of signal outputting means according to the present invention. Note that the PWM signals are input into the switching elements SW0 to SW5 via AND circuits AND0 to AND5 for receiving signal input from the control unit 5 and the safety circuit unit 6. More specifically, the safety circuit unit 6 is capable of detecting a predetermined abnormality in the combustion apparatus C, and when the predetermined abnormality has not occurred in the combustion apparatus C, the safety circuit unit 6 outputs an H signal continuously to an input terminal of the AND circuits AND0 to AND5. Therefore, when the PWM signals s0 to s5 are input into another input terminal of the AND circuits AND0 to AND5 from the control unit 5, a PWM signal having an identical waveform is input into the switching elements SW0 to SW5 from the AND circuits ANDO to AND5. Hence, the switching elements SW0 to SW5 are switched ON and OFF in accordance with the PWM signal, whereby a direct current voltage is applied to the plurality of solenoids S0 to S5 intermittently.
(15) When the predetermined abnormality occurs in the combustion apparatus C, the safety circuit unit 6 sets the signal input into the AND circuits AND0 to AND5 to L. Accordingly, in this case, the switching elements SW0 to SW5 are all switched OFF such that energization of the solenoids S0 to S5 is stopped. As a result, the solenoid valves V0 to V5 enter a closed state such that the fuel gas supply to the gas burners 1 is interrupted. As other means for performing safety measures on the combustion apparatus C, a switching element 70 may be provided between the direct current power supply circuit 4 and the solenoids S0 to S5 such that when an abnormality occurs, the switching element 70 is set in an OFF state by switching the signal output from the safety circuit unit 6 and the control unit 5 to a NAND circuit 71. A voltage signal generated between the solenoids S0 to S5 and the switching elements SW0 to SW5 is input into the control unit 5 via a plurality of monitoring wiring units L3 provided respectively with buffer circuits 72. When a signal input via the monitoring wiring unit L3 does not correspond appropriately to the PWM signal output by the control unit 5, the control unit 5 determines that an abnormality has occurred.
(16) A pressure sensor 8 corresponds to an example of detecting means according to the present invention, and detects pressure variation of at least a predetermined value in the fuel gas supply passage 2 on an upstream side of the solenoid valve V0 (a primary pressure side of the solenoid valve V0), for example. When a primary pressure of the solenoid valve V0 increases abnormally while the solenoid valve V0 is open, the solenoid valve V0 may close. The pressure sensor 8 is provided to detect this phenomenon. When a signal is input into the control unit 5 from the pressure sensor 8, the control unit 5 can determine that this phenomenon has occurred. Data indicating a voltage of the direct current power supply circuit unit 4 can be input into the control unit 5 via a wiring L4. Means for inputting the data indicating the voltage of the direct current power supply circuit unit 4 into the control unit 5 via the wiring L4 correspond to another example of the detecting means according to the present invention. When a momentary power failure occurs in the direct current power supply circuit unit 4 while the solenoid valves V0 to V5 are open, the solenoid valves V0 to V5 close. The control unit 5 is capable of determining whether or not a momentary power failure has occurred on the basis of the data indicating the voltage. The control unit 5 performs drive control on the solenoid valves V0 to V5 by outputting the PWM signals s0 to s5, and the specific content of this control will be described below.
(17) Next, an example and an action of a solenoid valve driving method employed in the combustion apparatus C will be described with reference to a flowchart shown in
(18) First, when the control unit 5 receives a valve opening command for driving the gas burner 1 to perform combustion (S10: YES), the control unit 5 outputs the PWM signal s0 to cause the solenoid valve V0 to execute the valve opening operation. As shown in
(19) During the first period P1, the control unit 5 outputs the PWM signal s0 at a duty ratio of 50%, for example (S11). Although shown only schematically in
(20) By suppressing the power supplied to the solenoid S0 during the first period P1 to a comparatively small amount, an electromagnetic force generated by the solenoid S0 is reduced to a comparatively small amount. As a result, the solenoid valve V0 can be caused to perform the valve opening operation while preventing a valve body and a plunger (not shown) of the solenoid valve V0 from colliding sharply with a casing thereof (not shown). The power supplied to the solenoid S0 during the first period P1 is preferably set to be substantially equal to or slightly larger than a power supplied during a valve open state maintaining period P3 to be described below. With this constitution, a power that is substantially equal to or greater than a power required to keep the solenoid valve V0 open is supplied to the solenoid valve V0, and therefore the solenoid valve V0 is more likely to open during the first period P1.
(21) As noted above, the amount of power supplied to the solenoid S0 during the first period P1 is suppressed. Hence, when the voltage applied to the solenoid S0 falls below a normal voltage or an electric resistance of the solenoid S0 rises due to a temperature increase, for example, as described above in the Related Art section, the electromagnetic force of the solenoid S0 weakens, and as a result, it may be impossible to execute the valve opening operation appropriately. During the second period P2, on the other hand, the power supplied to the solenoid S0 is increased, and therefore a comparatively strong electromagnetic force can be generated even when the applied voltage decreases, for example. As a result, the solenoid valve V0 can be caused to perform the valve opening operation appropriately. Hence, when the valve opening operation is performed in the second period P2 rather than in the first period P1, this may be taken to mean that a reduction has occurred in the applied voltage, for example. Accordingly, excessive power is not supplied to the solenoid valve V0 in the second period P2, and therefore the valve opening operation is performed while preventing the plunger of the solenoid valve V0 from colliding sharply with the casing. As a result, generation of a loud noise during the valve opening operation is suppressed appropriately in both the first and the second periods P1, P2.
(22) In the valve open state maintaining period P3 following the second period P2, the control unit 5 returns the duty ratio of the PWM signal s0 to 50% (S13). As a result, the solenoid valve V0 is maintained in the open state while suppressing power consumption. After entering the valve open state maintaining period P3, the control unit 5 measures time using a timer, and when a predetermined time has elapsed, the control unit 5 resets the timer and sets the duty ratio of the PWM signal s0 at 100% for a predetermined amount of time (S14, S15: YES, S16, S17). The duty ratio of the PWM signal s0 is then returned to 50%, whereupon the processing described above is repeated until a valve closing command is received (S18, S19: NO). When the valve closing command is received, output of the PWM signal s0 is halted such that the solenoid valve V0 closes, and as a result, combustion-driving of the gas burner 1 is terminated (S19: YES, S20).
(23) The period of the step S17 in which the signal is output at a duty ratio of 100% corresponds to a valve reopening period P3, a length of which is set at 200 ms, for example. As shown in
(24) When the control unit 5 detects a predetermined phenomenon during the valve open state maintaining period P3, the valve reopening period P3 is implemented such that the PWM signal s0 is set at a duty ratio of 100% for a predetermined amount of time (S21: YES, S17). Here, the predetermined phenomenon is a momentary power failure in the direct current power supply circuit unit 4 or an abnormal increase in the primary pressure of the solenoid valve V0. As described above, these phenomena cause the solenoid valve V0 to close and are therefore detected by the control unit 5. When the predetermined phenomenon occurs, the valve reopening period P3 is implemented as soon as the control unit 5 detects the predetermined phenomenon, and therefore an operation for returning the closed solenoid valve V0 to the open state is performed quickly. When the solenoid valve V0 closes for a reason other than a momentary power failure or an abnormal increase in the primary pressure of the solenoid valve V0, the solenoid valve V0 is returned to the open state during the valve reopening period P3 set at the predetermined period.
(25) When the solenoid valve V0 temporarily enters the closed state, combustion-driving of the gas burner 1 may be stopped. However, this combustion-driving stoppage is detected using the flame rods 31a, 31b, and an ignition operation is executed favorably upon detection. The solenoid valve V0 was described above as a representative example, but the other solenoid valves V1 to V5 are driven appropriately in a similar manner to that described above.
(26) When all or any plurality of the solenoid valves V0 to V5 enter the valve open state maintaining period P3, the control unit 5 performs operation control to be described below.
(27) As shown in
(28) According to this control, large amounts of power are not supplied simultaneously to the respective solenoid valves V0 to V5 from the direct current power supply circuit unit 4. Hence, a capacity of the direct current power supply circuit unit 4 can be favorably reduced. Further, when all of the solenoid valves V0 to V5 enter the closed state, operations for returning the solenoid valves V0 to V5 to the open state are not performed simultaneously, and instead return operation timings are staggered. When all of the solenoid valves V0 to V5 are returned to the open state at once, fuel gas supply is resumed to all of the gas burners 1a to 1e simultaneously, and if an ignition operation is performed in this state, so-called explosion ignition, or ignition in a state close to explosion ignition, occurs. By executing this control, however, an effect of preventing this situation appropriately is obtained.
(29) When the central gas burner 1a, from among the gas burners 1a to 1c shown in
(30) In the constitution shown in
(31)
(32) By executing the control described above, large amounts of power are not supplied simultaneously to the respective solenoid valves V0 to V5 from the direct current power supply circuit unit 4, and therefore the capacity of the direct current power supply circuit unit 4 can be favorably reduced. Further, by prioritizing the valve opening operations of the solenoid valves V4, V5 over the valve reopening periods P3 of the solenoid valves V0 to V3, a situation in which insufficient power is supplied to the solenoid valves V4, V5 can be avoided, and therefore the valve opening operations of the solenoid valves V4, V5 can be performed more reliably.
(33) The present invention is not limited to the content of the embodiment described above, and specific constitutions of the driving method for a solenoid valve according to the present invention may be modified freely within the intended scope of the present invention. Further, specific constitutions of respective parts of the solenoid valve driving apparatus and combustion apparatus according to the present invention may be subjected to various design modifications.
(34) In the second period of the valve opening operation period according to the present invention, it is sufficient for a voltage having a higher duty ratio than that of the first period to be applied to the solenoid of the solenoid valve. Hence, the duty ratio of the voltage applied during the second period may be set at a value of less than 100%. The PWM signal for operating the switching means does not necessarily have to be output from a control unit employing a microcomputer, and for example, a dedicated circuit for generating a PWM signal may be provided such that the PWM signal is output to the switching means from this circuit.
(35) Specific duty ratio values of the PWM signal during the valve open state maintaining period according to the present invention are not limited to the aforesaid values (50% and 100%) as long as the duty ratio of the valve reopening period is set to be higher than the normal duty ratio of the valve open state maintaining period (the period excluding the valve reopening period).
(36) In addition to the momentary power failure and the abnormal increase in the primary pressure of the solenoid valve noted in the above embodiment, an impact occurring when a mechanical load acts directly on the solenoid valve, for example, may be cited as another factor causing the solenoid valve to close during the valve open state maintaining period. Hence, a constitution in which the valve reopening period is implemented upon detection of this type of impact may be employed, and specific content relating to this factor may be selected appropriately. Furthermore, a constitution in which detecting means for detecting a predetermined factor is not provided and instead the valve reopening period is implemented when control means performs output for driving a predetermined device (a device that may generate a load for closing the solenoid valve, for example) may be employed in place of the constitution described above.
(37) The solenoid valve to which the present invention is applied is not limited to a solenoid valve provided in a combustion apparatus, and the present invention may be applied to a solenoid valve provided in various types of apparatuses and devices other than a combustion apparatus. For example, the present invention may be applied to a solenoid valve provided in a hot water pipe passage of a water heating apparatus for supplying hot water, for under-floor heating, and so on, for example. Further, the combustion apparatus according to the present invention may be used for various applications (a gas fan heater, a gas stove burner, and so on, fora example), rather than as a constitutional element of a water heating apparatus such as a hot water supply apparatus. Moreover, the combustion apparatus may use a substance other than gas (fuel oil or the like, for example) as a fuel.