Key structure and assembly method thereof
11521809 · 2022-12-06
Assignee
Inventors
Cpc classification
H01H3/122
ELECTRICITY
G05G1/02
PHYSICS
H01H13/52
ELECTRICITY
International classification
G05G1/02
PHYSICS
Abstract
A key structure and an assembly method thereof are provided. The key structure includes a base plate, a switch, two fixing bases, two movable members and a keycap. The base plate includes upper and bottom surfaces, and has a first accommodation hole and two second accommodation holes. The switch is disposed on the base plate through the first accommodation hole. The two fixing bases are disposed on the base plate respectively through the two second accommodation holes. Each fixing base has a guiding channel. The two movable members are disposed in the two guiding channels. The keycap is disposed on the switch and the two movable members. Each fixing base includes a first portion protruded from the upper surface and a second portion protruded from the bottom surface. The vertical projection area of the first portion is not greater than the vertical projection area of the second portion.
Claims
1. A key structure comprising: a base plate comprising an upper surface and a bottom surface and having a first accommodation hole and two second accommodation holes penetrating through the upper surface and the bottom surface; a switch disposed on the base plate and passing through the first accommodation hole; two fixing bases respectively disposed on the base plate and passing through the two second accommodation holes, wherein each of the two fixing bases has a guiding channel and comprises a plurality of first stopping surfaces facing the bottom of each of the two fixing bases; two movable members each disposed in one guiding channel of the two fixing bases, wherein each of the two movable members comprises a body and a plurality of protrusions radially protruded from a side surface of the body; and a keycap disposed on the switch and two movable members; wherein, each of the two fixing bases comprises a first portion protruded from the upper surface and a second portion protruded from the bottom surface, and a projection area of the first portion in a direction perpendicular to the upper surface is not greater than a projection area of the second portion in a direction perpendicular to the bottom surface, and when the keycap is located at a non-pressed position, the protrusions lean on the first stopping surfaces.
2. The key structure according to claim 1, wherein each of the two fixing bases comprises a plurality of hooking portions; when the two fixing bases are disposed on the base plate, the hooking portions are coupled to the upper surface.
3. The key structure according to claim 2, wherein each of the hooking portions comprises a cantilever and a hook; when the two fixing bases are disposed on the base plate, the cantilever passes through a corresponding second accommodation hole, and the hook is hooked onto the upper surface.
4. The key structure according to claim 3, wherein the hook comprises a bevel corresponding to an edge of the corresponding second accommodation hole.
5. The key structure according to claim 2, wherein a projection area of the first portion other than the hooking portions in the direction perpendicular to the upper surface is located within a corresponding second accommodation hole.
6. The key structure according to claim 1, wherein each of the two fixing bases comprises a plurality of stopping portions; when the two fixing bases are disposed on the base plate, the stopping portions lean on the bottom surface.
7. The key structure according to claim 6, further comprising: a balance rod comprising a pivot rod and two guide rods connected to two ends of the pivot rod; wherein each of the two fixing bases further has a pivot hole, each of the two movable members comprises an engaging portion and has an accommodation groove, the engaging portion is disposed in the accommodation groove, the pivot rod is inserted into two pivot holes of the two fixing bases, and the two guide rods respectively pass through two accommodation grooves of the two movable members, and are engaged with two engaging portions of the two movable members.
8. The key structure according to claim 7, wherein each of the stopping portions comprises a second stopping surface into which the pivot hole is indented.
9. The key structure according to claim 7, wherein the pivot hole has a curved surface corresponding to a shape of the pivot rod.
10. An assembly method of a key structure comprising: providing two fixing bases and two movable members, wherein each of the two fixing bases has a guiding channel and comprises a plurality of first stopping surfaces facing the bottom of each of the two fixing bases, and each of the two movable members comprises a body and a plurality of protrusions radially protruded from a side surface of the body; placing the two movable members respectively in two guiding channels of the two fixing bases from the bottom of the two fixing bases, such that the protrusions lean on the first stopping surfaces; providing a base plate comprising an upper surface and a bottom surface and having a first accommodation hole and two second accommodation holes penetrating through the upper surface and the bottom surface; respectively disposing the two fixing bases on the base plate from the bottom surface through the two second accommodation holes; providing a switch disposed on the base plate and passing through the first accommodation hole; and providing a keycap disposed on the switch and the two movable members.
11. The assembly method according to claim 10, wherein in the step of respectively disposing the two fixing bases on the base plate from the bottom surface through the two second accommodation holes, each of the two fixing bases is coupled to the upper surface by a plurality of hooking portions.
12. The assembly method according to claim 11, wherein each of the hooking portions comprises a cantilever and a hook comprising a bevel, and the step of respectively disposing the two fixing bases on the base plate from the bottom surface through the two second accommodation holes comprises: providing the hook and the cantilever passing through the second accommodation hole from the bottom surface, wherein an edge of the second accommodation hole pushes the bevel and makes the cantilever become deformed; and hooking the hook onto the upper surface.
13. The assembly method according to claim 10, wherein each of the two fixing bases further has a pivot hole, each of the two movable members comprises an engaging portion and has an accommodation groove in which the engaging portion is disposed, and the bottom of each of the two movable members has an opening portion interconnected with the accommodation groove, and the assembly method further comprises: providing a balance rod comprising a pivot rod and two guide rods connected to two ends of the pivot rod; and respectively engaging the two guide rods in the two engaging portions through two accommodation grooves of the two movable members from two opening portions of the two movable members, and inserting the pivot rod into the two pivot holes.
14. The assembly method according to claim 13, wherein the step of respectively engaging the two guide rods in the two engaging portions through the two accommodation grooves from the two opening portions and inserting the pivot rod into the two pivot holes is performed prior to the step of respectively disposing the two fixing bases on the base plate from the bottom surface through the two second accommodation holes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(9) The present invention relates to a key structure and an assembly method thereof. In some embodiments, the fixing base includes a first portion and a second portion. The first portion is protruded from the upper surface of the base plate, and the second portion is protruded from the bottom surface of the base plate. The projection area of the first portion in a direction perpendicular to the upper surface of the base plate is not greater than the projection area of the second portion in a direction perpendicular to the bottom surface of the base plate. The fixing base is disposed on the base plate by passing through the bottom surface thereof. Through such arrangement, the hole on the base plate does not need to be large and long. The size and shape of the hole only need to match that of the fixing base. Thus, the structure under the base plate is less likely to be seen.
(10) It should be noted that although the present disclosure does not illustrate all possible embodiments, other embodiments not disclosed in the present disclosure are still applicable. Moreover, the dimension scales used in the accompanying drawings are not based on actual proportion of the product. Therefore, the specification and drawings are for explaining and describing the embodiment only, not for limiting the scope of protection of the present disclosure. Furthermore, descriptions of the embodiments, such as detailed structures, manufacturing procedures and materials, are for exemplification purpose only, not for limiting the scope of protection of the present disclosure. Suitable modifications or changes can be made to the structures and procedures of the embodiments to meet actual needs without breaching the spirit of the present disclosure. Designations common to the accompanying drawings are used to indicate identical or similar elements.
(11) In the present specification, terminologies such as “the upper surface”, “the bottom surface”, “the bottom” and “the top” are used to describe relative position of an element of a device at its natural state of application. Thus, even when the device illustrated in an accompanying drawing is turned over, the said relative position remains unchanged.
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(14) The keycap 1 may include a first column 11 and two second columns 13. The first column 11 and the two second columns 13 are disposed on the bottom surface 1b of the keycap 1 and extended downward from the bottom surface 1b. The first column 11 may have a switch slot 12, and each of the two second columns 13 may respectively have a movable member slot 14.
(15) The top of the switch 2 may include a switch plunger 21 whose shape corresponds to that of the switch slot 12, such that the switch plunger 21 can be inserted into the switch slot 12 and be engaged therein.
(16) The top of each of the two movable members 6 may include a movable member plunger 61 whose shape corresponds to that of the movable member slot 14, such that the movable member plunger 61 can be inserted into the movable member slot 14 and be engaged therein.
(17) Through the switch 2 and the two movable members 6, the keycap 1 can move up and down between a pressed position and a non-pressed position along the Z axis. Specifically, when the user presses the keycap 1, the keycap 1 is guided by the two movable members 6 to move towards the −Z axis direction. Also, the switch 2 provides a restoring elasticity which restores the keycap 1 to the non-pressed position in the +Z axis direction.
(18) As indicated in
(19)
(20) As indicated in
(21) Furthermore, as indicated in
(22) Each of the two fixing bases 5 has a guiding channel 51 penetrating the top and the bottom surface of the fixing base 5. The two movable members 6 can enter the guiding channels 51 from the bottom of the fixing base 5 in the +Z axis direction, and can move up and down in the guiding channels 51 along the Z axis. Moreover, when the keycap 1 is located at the non-pressed position, the movable members 6 can lean on the fixing base 5 in the guiding channels 51 to avoid the movable members 6 coming off the fixing base 5 in the +Z axis direction. Details of the structures of the fixing base 5 and the movable members 6 are disclosed below with accompanying drawings
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(24) As indicated in
(25) As indicated in
(26) As indicated in
(27) To put it in greater details, the first stopping surfaces 52 may include multiple flanks stopping surfaces 521 and multiple side ribs stopping surfaces 522. The flanks stopping surfaces 521 correspond to the flanks 621, and the side ribs stopping surfaces 522 correspond to the side ribs 622. When the keycap 1 is located at the non-pressed position, the flanks 621 lean on the flanks stopping surfaces 521, and the side ribs 622 lean on the side ribs stopping surfaces 522. The flanks 621 and the side ribs 622 both have a certain level of stiffness, and therefore can provide a reliable engaging and leaning effect between the movable members 6 and the fixing base 5. Thus, when the user needs to unplug the keycap 1 for maintenance or adjustment purpose, the flanks 621 and the side ribs 622 can avoid the keycap 1 being deformed due to the applied force being too large. The flanks 621 and the side ribs 622 can lean on the flanks stopping surfaces 521 and the side ribs stopping surfaces 522 to avoid the movable members 6 coming off the fixing base 5 in the +Z axis direction.
(28) Moreover, when the movable members 6 move up and down in the guiding channels 51 of the fixing base 5, the flanks 621 and the side ribs 622 can also provide a guiding and positioning effect. Thus, the movable members 6 can smoothly and steadily move up and down in the guiding channels 51, and the reciprocating motion of the keycap 1 along the Z axis will not be affected when the movable members 6 rotate and loose stability.
(29) As indicated in
(30) As indicated in
(31) Specifically, hooking portions 53 may include a cantilever 531 and a hook 532 connected to the cantilever 531. The cantilever 531 provides elasticity to the hooking portions 53. During the process in which the fixing base 5 passes through the second accommodation hole 32 from the bottom surface 3b of the base plate 3 in the +Z axis direction, the edge of the second accommodation hole 32 pushes the hook 532 and makes the cantilever 531 become deformed. Thus, the hook 532 can be hooked onto the upper surface 3u of the base plate 3 by passing through the second accommodation hole 32. Furthermore, the hook 532 may further include a bevel 532s corresponding to the edge of the second accommodation hole 32. Thus, during the process in which the fixing base 5 passes through the second accommodation hole 32 from the bottom surface 3b of the base plate 3 in the +Z axis direction, the edge of the second accommodation hole 32 can push the bevel 532s and make the cantilever 531 become deformed.
(32) Through the disposition of the stopping portions 54 and the hooking portions 53, the fixing base 5 can be firmly disposed on the base plate 3. When the fixing base 5 is disposed on the base plate 3, the hooking portions 53 are coupled to the upper surface 3u of the base plate 3, and the stopping portions 54 lean on the bottom surface 3b of the base plate 3 and make the fixing base 5 be located within the second accommodation hole 32. Meanwhile, the stopping portions 54 firmly lean on the bottom surface 3b of the base plate 3 through a second stopping surface 54s.
(33) As indicated in
(34) As indicated in
(35) As indicated in
(36) In an embodiment, pivot hole 55 may have a curved surface whose shape corresponds to that of the pivot rod 71. Thus, when the pivot rod 71 rotates in the pivot hole 55, the balance rod 7 will not wobble and the wobbling angles of the guide rods 72 on the two sides of the balance rod 7 will not be inconsistent.
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(38) Refer to
(39) For the convenience of explanation,
(40) As indicated in
(41) As indicated in
(42) Then, another guide rod 72 of the balance rod 7 is engaged with the engaging portion 64 of another movable member 6 in a method illustrated in the
(43) In an embodiment, after the two guide rods 72 are engaged with the engaging portion 64 of the two movable members 6, the pivot rod 71 of the balance rod 7 is pivotally inserted into the pivot hole 55 on one side of the two fixing bases 5.
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(47) In the steps of
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(49) Lastly, as indicated in
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(51) Refer to
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(53) While the invention has been described by way of example and in terms of the preferred embodiment (s), it is to be understood that the invention is not limited thereto. On the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.