Expander and fluid circulation system comprising same
11519269 · 2022-12-06
Assignee
Inventors
Cpc classification
F05D2250/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2270/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An expander and a fluid circulation system comprising same are disclosed. The expander comprises a housing, an expansion mechanism, an exhaust pipe, an oil sump and a lubricant discharge channel. The expansion mechanism is provided in the housing to expand a high-pressure fluid into a low-pressure fluid. The exhaust pipe discharges the low-pressure fluid out of the expander and comprises an end portion assembled in a first opening of the housing and provided with an exhaust port; the low-pressure fluid enters the exhaust pipe via the exhaust port. The oil sump stores a lubricant in the housing. The lubricant discharge channel discharges the lubricant in the oil sump into the exhaust pipe and/or an external system pipeline and comprises an inlet end having an inlet located at a predetermined oil level of the oil sump and an outlet end having an outlet.
Claims
1. An expander, comprising: a housing; an expansion mechanism provided in the housing and configured to expand a high-pressure fluid into a low-pressure fluid; an exhaust pipe configured to discharge the low-pressure fluid out of the expander and comprising an end portion, wherein the end portion is fitted in a first opening of the housing and is provided with an exhaust port via which the low-pressure fluid enters the exhaust pipe; an oil sump located in the housing and storing a lubricant; and a lubricant discharge channel configured to discharge the lubricant in the oil sump into the exhaust pipe and/or an external system pipeline communicated with the exhaust pipe, wherein the lubricant discharge channel comprises an inlet end having an inlet and an outlet end having an outlet, and wherein the inlet is located at a predetermined oil level of the oil sump, and the lubricant entering the lubricant discharge channel is discharged into the exhaust pipe and/or the external system pipeline via the outlet, and the outlet end of the lubricant discharge channel is located at the end portion of the exhaust pipe which is fitted in the first opening of the housing.
2. The expander according to claim 1, wherein the lubricant discharge channel is provided by an oil discharge pipe.
3. The expander according to claim 2, wherein the oil discharge pipe is fixed to an inner wall of the housing.
4. The expander according to claim 2, wherein the exhaust pipe is provided with an orifice, and the outlet end of the oil discharge pipe is fitted in the orifice.
5. The expander according to claim 4, wherein the orifice of the exhaust pipe is provided in the end portion of the exhaust pipe.
6. The expander according to claim 4, wherein the housing is further provided with a second opening, and the inlet end of the oil discharge pipe is fitted in the second opening.
7. The expander according to claim 6, wherein the second opening is positioned directly below the first opening in a vertical direction.
8. The expander according to claim 6, wherein the exhaust pipe extends toward the horizontal plane where the second opening is located to reduce the height difference between the orifice and the second opening.
9. The expander according to claim 8, wherein the oil discharge pipe is provided in a horizontal direction.
10. The expander according to claim 1, wherein the lubricant discharge channel is defined by a part of the housing and a plate fixed to the part of the housing.
11. The expander according to claim 10, wherein the plate is in an arc shape.
12. The expander according to claim 1, wherein the lubricant discharge channel is a hole provided in the housing.
13. The expander according to claim 1, wherein the lubricant discharge channel extends linearly.
14. The expander according to claim 1, wherein the inlet of the lubricant discharge channel is flush with a wall of the housing, or the inlet end of the lubricant discharge channel extends into the interior of the housing.
15. The expander according to claim 14, wherein the outlet of the lubricant discharge channel is flush with a wall of the exhaust pipe, or the outlet end of the lubricant discharge channel comprises a bent portion extending into the interior of the exhaust pipe so that the outlet is oriented along the flow direction of fluid in the exhaust pipe.
16. The expander according to claim 1, wherein the lubricant discharge channel is provided therein with: a one-way valve allowing a fluid to flow from the oil sump into the exhaust pipe, but preventing the fluid from flowing back to the oil sump from the exhaust pipe; and/or a pump configured to pump the lubricant in the oil sump into the exhaust pipe.
17. The expander according to claim 1, wherein the expander is a low-pressure side expander.
18. A fluid circulation system comprising the expander according to claim 1.
19. The fluid circulation system according to claim 18, further comprising: a condenser; a first exhaust pipe constituting a part of the external system pipeline, the first exhaust pipe connecting the expander to an inlet of the condenser; and a second exhaust pipe constituting a part of the external system pipeline, the second exhaust pipe being connected to an outlet of the condenser, wherein the outlet end of the lubricant discharge channel is connected to the first exhaust pipe or the second exhaust pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings described in this section are for illustrative purposes only and are not intended to limit the scope of the present disclosure in any way.
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DETAILED DESCRIPTION OF EMBODIMENTS
(17) The following description is only exemplary in nature and is not intended to limit the present disclosure, application, and usage. It should be understood that in these drawings, corresponding reference numerals indicate similar or corresponding components and features.
(18) The basic construction and principle of a scroll expander 10′ will be described below with reference to the drawings.
(19) As shown in
(20) The scroll expander 10′ also includes a partition plate 15 provided between the top cover 14 and the casing 12 to divide the internal space of the expander into a high-pressure side (also referred to as a high-pressure space) and a low-pressure side (also referred to as a low-pressure space). The high-pressure side is formed between the partition plate 15 and the top cover 14, and the low-pressure side is formed among the partition plate 15, the casing 12 and the bottom cover 16. An intake pipe 17 for introducing a high-pressure fluid (also referred to as a working fluid) is provided on the high-pressure side, and an exhaust pipe 18 for discharging the expanded low-pressure fluid is provided on the low-pressure side.
(21) The scroll expander 10′ further includes an expansion mechanism composed of a non-orbiting scroll component 80 and an orbiting scroll component 70. The orbiting scroll component 70 may orbit with respect to the non-orbiting scroll component 80 (that is, a center axis of the orbiting scroll component 70 rotates about a center axis of the non-orbiting scroll component 80, but the orbiting scroll component 70 itself does not rotate about its own center axis). The orbiting rotation is achieved by, for example, an Oldham ring (not shown) provided between the non-orbiting scroll component 70 and the orbiting scroll component 80.
(22) The orbiting scroll component 70 includes an end plate 72, a hub 74 formed on one side of the end plate, and a spiral blade 76 formed on the other side of the end plate. The non-orbiting scroll component 80 includes an end plate 82, a spiral blade 86 formed on one side of the end plate, and an inlet 88 formed at a substantially central position of the end plate. Between the spiral blade 86 of the non-orbiting scroll component 80 and the spiral blade 76 of the orbiting scroll component 70, a series of expansion chambers which gradually increase in volume when moving from a radially inner side to a radially outer side are formed.
(23) The radially innermost expansion chamber is adjacent to the inlet 88 and is at a substantially same suction pressure as the introduced high-pressure fluid, thereby also being referred to as a high-pressure chamber. The radially outermost expansion chamber is at a substantially same discharge pressure as the low-pressure fluid to be discharged from the expansion mechanism, thereby also being referred to as a low-pressure chamber. The expansion chamber between the high-pressure chamber and the low-pressure chamber is at a pressure between the suction pressure and the discharge pressure, thereby also being referred to as a medium-pressure chamber.
(24) The high-pressure fluid enters the high-pressure side in the housing of the expander 10′ via the intake pipe 17, and then enters the expansion mechanism via the inlet 88. The high-pressure fluid entering the expansion mechanism flows through a series of expansion chambers which gradually increase in volume and is expanded to become the low-pressure fluid. The low-pressure fluid is discharged to the low-pressure side in the housing of the expander 10′, and then is discharged out of the expander 10′ via the exhaust pipe 18 connected to the housing of the expander 10′.
(25) The expander 10′ further includes a main bearing housing 40. The main bearing housing 40 is fixed relative to the casing 12 in a suitable fastening manner. The end plate 72 of the orbiting scroll component 70 is supported by the main bearing housing 40.
(26) The expander 10′ may further include a rotating shaft (may also be referred to as an output shaft) 30. The rotating shaft 30 is rotatably supported by a main bearing 44 provided in the main bearing housing 40. An eccentric crank pin 36 is provided at one end of the rotating shaft 30. The hub 74 of the orbiting scroll component 70 drives the crank pin 36 of the rotating shaft 30, thereby rotating the rotating shaft 30. When the expander 10′ is operating, a driving torque is generated in the process of expanding the fluid by the expansion mechanism, so as to drive the rotating shaft 30 to rotate to output mechanical or electrical work.
(27) The expander 10′ may further include a generator 20 composed of a stator 22 and a rotor 24. The stator 22 is fixed to the casing 12. The rotor 24 is provided between the stator 22 and the rotating shaft 30. The rotor 24 is fixed to an outer circumferential surface of the rotating shaft 30 to rotate together with the rotating shaft 30 when the expander 10′ is operating, thereby enabling the generator 20 to generate electricity.
(28) The expander 10′ may further include an oil sump 90 in which lubricant (lubricating oil) is stored. As shown in the figure, the oil sump 90 is located at the bottom of the housing of the expander 10′, that is, at the bottom cover 16. The rotating shaft 30 is provided therein with a hole (not shown) extending along the longitudinal axis of the rotating shaft and optionally provided with a hole (not shown) extending along the radial direction. When the rotating shaft 30 rotates, a lubricant B is supplied to a movable component such as a bearing via the hole of the rotating shaft 30. A very small part of lubricant B1 of the lubricant after lubricating the movable components is discharged out of the expander 10′ via the exhaust pipe 18 with the working fluid, and most of the lubricant B2 is returned to the oil sump 90. A circulation path of the lubricant supplied from the oil sump 90 is schematically shown with a dashed arrow in
(29) In addition, a lubricant A is mixed in the high-pressure fluid introduced into the expander 10′ via the intake pipe 17. The lubricant A enters the expansion mechanism with the high-pressure fluid, thereby lubricating the non-orbiting scroll component 80 and the orbiting scroll component 70 constituting the expansion mechanism. Most of the lubricant A1 of the lubricant A is discharged from the expander 10′ via the exhaust pipe 18 with the working fluid, and a small part of the lubricant A2 separates from the working fluid and flows into the oil sump 90. A circulation path of the lubricant supplied from the outside with the high-pressure fluid is schematically shown with a solid arrow in
(30) Generally, the amount of lubricant A2 is greater than the amount of lubricant B1. In this way, after the expander 10′ operates for a period of time, the amount of lubricant in the oil sump 90 increases, and the amount of lubricant discharged to the system including the expander via the exhaust pipe 18 decreases. Therefore, when the amount of lubricant entering the expander 10′ via the intake pipe 17 with the high-pressure fluid is too little, it may cause insufficient lubrication of the expansion mechanism, thereby causing serious wear of the expansion mechanism, reducing reliability, and even failing.
(31) In order to solve this problem, a lubricant discharge channel 100 is provided in the expander by the inventor according to the Bernoulli effect to discharge the lubricant in the oil sump to the exhaust pipe under the pressure difference between the exhaust pipe and the oil sump.
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(33) As shown in
(34) The casing 12 of the scroll expander 10 is provided with a first opening 121, and an end portion 182 of the exhaust pipe 18 is fitted in the first casing opening 121. The end portion 182 of the exhaust pipe 18 has an exhaust port 181 open toward the interior of the scroll expander 10, such that the low-pressure fluid in the scroll expander 10 enters the exhaust pipe 18 via the exhaust port 181. The first casing opening 121 of the casing 12 forms a first opening of the housing of the scroll expander 10 for mounting the exhaust pipe 18.
(35) The casing 12 of the scroll expander 10 is further provided with a second casing opening 122, and a bottom cover opening 162 is provided in the bottom cover 16, and is in fluid communication with the second casing opening 122. The second casing opening 122 and the bottom cover opening 162 form a second opening of the housing of the scroll expander 10 for mounting the oil discharge pipe 50. The inlet end 53 of the oil discharge pipe 50 is fitted in the second opening of the housing, specifically in the second casing opening 122 in the example shown in
(36) In the illustrated example, the inlet end 53 of the oil discharge pipe 50 is connected to an overlapping portion of the casing 12 and the bottom cover 16. However, it should be understood that the inlet end 53 of the oil discharge pipe 50 may be connected to a portion where the casing 12 and the bottom cover 16 do not overlap, for example, only to the casing 12 or only to the bottom cover 16. Of course, the position of the inlet end 53 of the oil discharge pipe 50 is mainly determined according to the predetermined oil level.
(37) The exhaust pipe 18 may be provided with an orifice 183, and the outlet end 51 of the oil discharge pipe 50 is fitted in the orifice 183. In the example shown in
(38) According to the Bernoulli effect, at the end portion 182 of the exhaust pipe 18, the flow rate of the working fluid is larger, and thus the pressure P1 is smaller; while at the second opening of the housing, the flow rate of the working fluid is close to zero, and thus the pressure P2 is larger. When the oil level of the oil sump 90 is higher than the second opening of the housing, the pressure difference between P2 and P1 causes the lubricant in the oil sump 90 to enter the oil discharge pipe 50 and then enter the exhaust pipe 18. The distribution or circulation path of lubricating oil may be optimized in the expander according to the present disclosure with a simple structure.
(39) Therefore, the greater the pressure difference between P2 and P1, the more beneficial it is to pump the lubricant from the oil sump 90 into the exhaust pipe 18. As shown in
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(41) In addition, in the example of
(42) However, it should be understood that the positions of the first opening and the second opening of the housing may be changed according to actual needs, that is, the structure of the oil discharge pipe 50 may vary according to the positions of the first opening and the second opening. For example, as shown in
(43) In the examples of
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(45) It should be understood that the manner of forming the aforementioned lubricant discharge channel 100 is not limited to the manner described herein. For example, the lubricant discharge channel may be integrated in the casing 12 (the housing). Specifically, the lubricant discharge channel may be a hole provided in the casing 12 (the housing).
(46) Further, it should be understood that the arrangements of the outlet end and the outlet of the lubricant discharge channel may be determined according to the application and installation conditions, and so on. Preferably, the outlet end and the outlet of the lubricant discharge channel may be provided in a manner that facilitates the flow of lubricant into the exhaust pipe.
(47) As shown in
(48) Similarly, the arrangements of the inlet end and the inlet of the lubricant discharge channel may be determined according to the application and installation conditions and so on. Preferably, the inlet end and the inlet of the lubricant discharge channel may be provided in a manner that facilitates the flow of lubricant from the oil sump into the lubricant discharge channel.
(49) As shown in
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(51) As shown in
(52) It should be understood that the fluid circulation system according to the present disclosure is not limited to the example shown in
(53) To describe the present disclosure herein, a vertical low-pressure side scroll expander is taken as an example. Then, it should be understood that the present disclosure may be applied to any suitable type of expander, for example, a rotor expander, a horizontal expander, a high-pressure side expander, and so on.
(54) Although various embodiments and some possible variations of the present disclosure have been described in detail herein, it should be understood that the present disclosure is not limited to the embodiments described in detail and shown herein. The various features of the illustrations and the embodiments described above may be combined with each other without conflict, or may be omitted. Other variations and variants may be implemented by those skilled in the art without departing from the essence and scope of the present disclosure. All these variations and variants fall within the scope of the present disclosure. In addition, all the members, components or features described herein may be replaced by other structurally and functionally equivalent members, components or features.