Film transducer and actuator strip for a film transducer
10241500 · 2019-03-26
Assignee
Inventors
- Crícia De Carvalho Rodegheri (Mainz, DE)
- Marcel Konstandin (Karlsruhe, DE)
- Noam Nancy (Sélestat, FR)
- Peter Krippner (Karlsruhe, DE)
- Dieter Binz (Hirschberg an der Bergstrasse, DE)
- Ralf Scheibe (Kuenzelsau, DE)
Cpc classification
G05B19/4099
PHYSICS
H10N30/872
ELECTRICITY
H10N30/503
ELECTRICITY
G05B2219/49023
PHYSICS
H10N30/501
ELECTRICITY
H10N30/063
ELECTRICITY
International classification
G05B19/4099
PHYSICS
Abstract
A film transducer has a holding part and an electroactive multilayer composite structure including at least two deformable carriers which are each coated on at least one side with a planar electrode. The multilayer composite structure has an elongated basic shape and being clamped on its shorter sides in a fixing section in the holding part while its longer sides are free, the electrodes of the multilayer composite structure being alternately connected at the ends clamped in the holding part to a contact element which is arranged in the fixing section.
Claims
1. A film transducer comprising a holding part, an electroactive multilayer composite structure including at least two deformable carriers which are each coated on at least one side with a planar electrode, the multilayer composite structure having an elongated basic shape and being clamped on its shorter sides in a fixing section in the holding part while its longer sides are free, the electrodes of the multilayer composite structure being alternately connected at the ends of the deformable carriers clamped in the holding part to a contact element which is arranged in the fixing section, wherein the holding part is attached to a mounting plate and a spring element is arranged between the mounting plate and a load application member.
2. The film transducer of claim 1 wherein the fixing section has a spring element arranged therein by which the ends of the multilayer composite structure that are clamped in said fixing section are pressed together.
3. The film transducer of claim 1 wherein the contact element is a contact blade inserted in a recess in the holding part.
4. The film transducer of claim 1 wherein the electrodes are contacted alternately in one fixing section of the holding part and in another fixing section on opposite side of the holding part.
5. The film transducer of claim 1 wherein the ends of the multilayer composite structure which are clamped in the fixing section of the holding part are bent as compared to their direction of extent between the two fixing sections.
6. The film transducer of claim 5 wherein the electrode is arranged on that side of the carrier which, after the bending process, is associated with the contact element.
7. The film transducer of claim 1 wherein the electrodes extend as far as to the edge of the carrier at one end of the multilayer composite structure and terminate at a distance from the edge at the opposite end.
8. The film transducer of claim 1 wherein the carriers are provided with a contact tongue which is coated with the electrode.
9. The film transducer of claim 8 wherein, in a top view, the contact tongues are arranged in a stepped configuration.
10. The film transducer of claim 1 wherein the carriers of the multilayer composite structure have different lengths and are layered such that their ends, in a top view, are arranged in a stepped configuration.
11. The film transducer of claim 1 wherein the electrodes are provided with a contact tab which is contacted in the associated fixing section.
12. The film transducer of claim 11 wherein the contact tabs are soldered to each other.
13. The film transducer of claim 1 wherein a conductive adhesive is provided by which the electrodes are electrically conductively bonded to each other.
14. The film transducer of claim 1 wherein an electronic circuit is provided which is connected to the contact elements.
15. The film transducer of claim 14 wherein the electronic circuit is integrated in the holding part.
16. The film transducer of claim 1 wherein an electronic circuit is provided which is connected to the contact elements, the electronic circuit being attached to or integrated in the mounting plate.
17. The film transducer of claim 1 wherein the multilayer composite structure is coupled to a load application member between the fixing sections.
18. The film transducer of claim 10 wherein the load application member is a plate.
19. The film transducer of claim 10 wherein the load application member is a tappet.
20. The film transducer of claim 19 wherein the tappet extends through the mounting plate and through the spring element.
21. The film transducer of claim 10 wherein the load application member is a cup-shaped tappet in which the spring element is arranged.
22. The film transducer of claim 10 wherein the load application member is a slide which is displaceably guided in the holding part and against which the spring element is supported.
23. The film transducer of claim 1 wherein the holding part consists of a material which has a higher hardness than the multilayer composite structure.
24. The film transducer of claim 1 wherein the carriers consist of a dielectric material.
25. The film transducer of claim 24 wherein the carriers are a sheet or a film made from a dielectric polymer.
26. The film transducer of claim 24 wherein the dielectric material is a printed component which has been produced as a thin film by screen printing processes, pad printing processes, 3D printing processes.
27. The film transducer of claim 24 wherein the dielectric material is a cast component.
28. The film transducer of claim 1 wherein the electrodes consist of a mixture of a matrix material, a conductive material, solvents and additives.
29. The film transducer of claim 28 wherein the matrix material is an elastomer material.
30. The film transducer of claim 28 wherein the conductive material is soot, carbon nanotubes, conductive polymers, nanowires or a mixture of these materials.
31. The film transducer of claim 1 wherein the electrodes are a printed component which has been applied as a thin layer by screen printing processes, pad printing processes, 3D printing processes, lamination, inkjet printing processes or aerosol jet processes.
32. The film transducer of claim 1 wherein the electrode is bonded to the carrier.
33. The film transducer of claim 1 for converting electrical energy to mechanical work.
34. The film transducer of claim 1 for converting mechanical to electrical energy.
35. The film transducer of claim 1 wherein the holding part is a printed component.
36. The film transducer of claim 35 wherein the holding part has been printed by screen printing processes, pad printing processes or 3D printing processes.
37. The film transducer of claim 1 wherein the holding part is an injection molded part.
38. The film transducer of claim 1 wherein the holding part consists of an epoxy resin.
39. The film transducer of claim 1 wherein the multilayer composite structure is tautly mounted in the holding part, so that the multilayer composite structure carries out a stroke which is substantially perpendicular to its direction of extent and thus also perpendicular to its direction of expansion.
40. The film transducer of claim 1 wherein the holding part comprises two fixing sections and the multilayer composite structure is held between the two fixing sections of the holding part and extends away from a plane that runs through the two fixing sections.
41. The film transducer of claim 1 wherein an actuating section is provided in the center of the multilayer composite structure.
42. The film transducer of claim 41 wherein the actuating section is free of electrodes.
43. The film transducer of claim 41 wherein the holding part is a ring.
44. The film transducer of claim 41 wherein the multilayer composite structure has a star shape.
45. An actuator strip for the film transducer of claim 1, comprising a carrier which consists of an elastically deformable plastic film and, in a top view, has a generally elongated shape, and a planar electrode which is firmly connected to the carrier and forms a contacting section on one of the two shorter side edges of the carrier.
46. The actuator strip of claim 45 wherein the contacting section is a contact tab projecting in the longitudinal direction.
47. The actuator strip of claim 45 wherein the contacting section is a contact tongue which is electrically conductively connected to the electrode.
48. The actuator strip of claim 45 wherein the carrier consists of a dielectric polymer.
49. The actuator strip of claim 45 wherein the electrode consists of an elastic, electrically conductive plastic.
50. The actuator strip of claim 45 wherein, in a top view, it has a rectangular shape having a length that amounts to at least twice the width.
51. A digital storage medium comprising a 3D model, adapted to be read out, of the film transducer as is defined in claim 1, the 3D model being adapted to cooperate with a programmable computer system and a 3D printer such that the film transducer is produced.
52. A digital storage medium comprising a 3D model, adapted to be read out, of the actuator strip as is defined in claim 45, the 3D model being adapted to cooperate with a programmable computer system and a 3D printer such that the actuator strip is produced.
53. The film transducer of claim 28 wherein the matrix material is an elastomer material.
54. The film transducer of claim 28 wherein the conductive material is soot, carbon nanotubes, conductive polymers, nanowires or a mixture of these materials.
55. A film transducer comprising a holding part, an electroactive multilayer composite structure including at least two deformable carriers which are each coated on at least one side with a planar electrode, the multilayer composite structure having an elongated basic shape and being clamped on its shorter sides in a fixing section in the holding part while its longer sides are free, the electrodes of the multilayer composite structure being alternately connected at the ends of the deformable carriers clamped in the holding part to a contact element which is arranged in the fixing section wherein the electrodes consist of a mixture of a matrix material, a conductive material, solvents and additives.
56. A film transducer comprising a holding part, an electroactive multilayer composite structure including at least two deformable carriers which are each coated on at least one side with a planar electrode, the multilayer composite structure having an elongated basic shape and being clamped on its shorter sides in a fixing section in the holding part while its longer sides are free, the electrodes of the multilayer composite structure being alternately connected at the ends of the deformable carriers clamped in the holding part to a contact element which is arranged in the fixing section wherein the electrodes are a printed component which has been applied as a thin layer by screen printing processes, pad printing processes, 3D printing processes, lamination, inkjet printing processes or aerosol jet processes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described below with reference to various embodiments which are illustrated in the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(38)
(39) The multilayer composite structure 10 is a stack of carriers 12 and planar electrodes 14, arranged in alternation.
(40) Each carrier 12 (see in particular
(41) The elastically deformable, dielectric material more particularly is an electroactive polymer, silicone, acrylate or PU.
(42) The planar electrode 14 is elastically deformable in the same manner as the carrier 12. Basically, it is possible to manufacture the electrode separately from the carrier and then to connect it with the carrier, for example by gluing or laminating it on. Preferably, however, the electrode 14 is realized as a coating on the carrier, for example by directly printing it on.
(43) The electrodes consist of a matrix material, for example silicone, acrylate or PU, which is provided with a conductive material, for example soot, carbon nanotubes, conductive polymers, nanowires or a mixture of these materials.
(44) As can be seen in particular from
(45) The types of carriers coated with electrodes as shown in
(46) Each carrier 12 provided with an electrode 14 is provided with a load application member 16, which may later serve to introduce a force into or remove a force from the multilayer composite structure 10. The load application member 16 may be configured either as a small reinforcement plate formed on the carrier 12 or the electrode 14 or it may consist of a region that is not coated (with electrodes) or else of an opening through which a fastening element extends which connects two external plates with each other between which the multilayer composite structure 10 is clamped.
(47) The multilayer composite structure 10 consists of a larger number of carriers 12 provided with electrodes 14, with the first and second types being disposed alternately.
(48) It may be provided for that the carriers 12 coated with the electrodes 14 are arranged so as to be alternately slightly shifted in relation to each other as viewed in their longitudinal direction, so that on each side the shorter side edges of the rectangular carrier in which the electrodes 14 extend as far as to the outermost edge of the carrier 12 project farther from the stack formed.
(49) The carriers 12 provided with the electrodes 14 may be manufactured as separate actuator strips 18, which are subsequently connected with each other to form the multilayer composite structure. For this purpose, they may be bonded to each other or laminated on top of each other. It is also feasible to print the carriers and the electrodes layer by layer and in this way to produce the multilayer composite structure 10 in layers.
(50) The composite structure 10 is clamped within the holding part 50. The holding part 50 is designed like an oblong frame which here consists of an upper part 50A and a lower part 50B.
(51) The holding part 50 includes a fixing section 52 on each of its shorter side edges, which serves to mechanically clamp and hold the shorter side edges of the multilayer composite structure 10. To this end, the lower part 50B has an abutment 54 provided therein against which the outer edges of the multilayer composite structure 10 are pressed by the upper part 50A.
(52) The upper part 50A is provided with two spring elements 56 here, which elastically press the stack of films of the multilayer composite structure 10 against the abutments 54. The spring elements may be formed by spring shackles formed in one piece with the upper part 50A or by a slide that is acted upon by separate springs.
(53) The two fixing sections 52 of the holding part 50 are connected with each other by two connecting sections 58 which extend along the longer side edges of the multilayer composite structure 10.
(54) As can be seen in particular in
(55) The electrodes 14 of the multilayer composite structure 10 are electrically contacted alternately on opposite sides of the holding part 50, i.e. the electrodes 1, 3, 5, . . . , for example, on the fixing section 52 arranged on the right in
(56) Contact elements 60 (see in particular
(57) The contact elements 60 are in the form of contact blades here.
(58) The bent end section of each actuator strip formed of the carrier 12 and the electrode 14 thus constitutes a contacting section 62.
(59) For driving the film transducer an electronic circuit is made use of, which may be integrated in the holding part, for example. This circuit is connected to the contact elements 60, so that a desired electric potential can be produced between the contact elements 60.
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(61) The difference from the actuator strips of
(62) The contact tab 20 projects over the carrier 12 at one of the shorter side edges thereof.
(63) The contact tab 20 may be made of a thin metal sheet. This provides a sufficient amount of material for soldering all contact tabs arranged on one side to each other once they are bent onto each other.
(64) Basically, the electrode 14 may cover the entire surface of the carrier 12. As can be seen in
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(67) The essential feature of the actuator strip 18 shown in
(68) The contact tongues 22 may be arranged at different positions as viewed in the transverse direction of the actuator strip 18 (see
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(70) When the actuator strips 18 of the embodiment variant shown in
(71) In addition, it may be provided for that the actuator strips 18 are configured to have different lengths, more particularly lengths that increase stepwise. In this way, the multilayer composite structure 10 shown in
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(73) The same reference numbers are used for the components known from the first embodiment, and reference is made to the above discussions in this respect.
(74) A mounting plate 70 is provided on which the holding part 50 is mounted.
(75) The load application member 16 is in the form of a tappet here, which has a head 72 that rests against the side of the multilayer composite structure 10 facing the mounting plate 70. A stem 74 of the load application member 16 extends through an opening 76 of the mounting plate 70, so that the face side of the tappet is exposed on the side of the mounting plate 70 facing away from the holding part 50.
(76) Arranged between the head 72 of the tappet and the mounting plate 70 is a spring element 78 which takes the form of a spiral spring here and is arranged on the tappet stem 74.
(77) The mounting plate 70 may also be provided with the electronic circuit for driving the film transducer. Here, the mounting plate 70 preferably has electrical conductor tracks arranged inside, by means of which the contact elements 60 can be electrically contacted. For this purpose, the contact elements 60 extend into suitable recesses 80 of the mounting plate 70.
(78) In an initial state, the tappet 16 is roughly in the position shown in
(79) If no (or a lower) electric potential is applied between the contact elements 60, the actuator strips 18 become shorter again, so that, contrary to the effect of the spring element 78, the tappet 16 is adjusted toward the initial position.
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(81) The same reference numbers are used for the components known from the preceding embodiments, and reference is made to the above discussions in this respect.
(82) The difference between the second and third embodiments in general terms consists in that in the third embodiment, the load application member 16 is arranged entirely between the mounting plate 70 and the multilayer composite structure 10.
(83) In the third embodiment, the mounting plate 70 is inserted in a sliding guide 82 which is integrated in the upper part 50A of the holding part 50. On its side facing the composite structure 10, the mounting plate 70 includes a sleeve-shaped guide 84 inside which the spring element 78 is arranged, which, here again, is in the form of a spiral compression spring.
(84) The load application member 16, which is in the form of a cup-shaped tappet here, is guided on the guide 84. The tappet 16 is pressed against the multilayer composite structure 10 by the spring element 78 (see in particular
(85) In the initial state (see
(86) When an electric potential acts between the first and the second electrodes, the actuator strips 18 of the multilayer composite structure 10 will lengthen, so that the spring element 78 is able to urge the tappet 16 away from the mounting plate 70 (see
(87) When the potential is removed again, the tappet will return to the initial state shown in
(88) The stroke of the tappet 16 can be utilized directly in that the side of the multilayer composite structure 10 facing away from the tappet 16 cooperates directly with a valve seat, so that the latter is closed or opened. As an alternative, a further load application member may either be firmly attached or be in spring-loaded contact on the side of the multilayer composite structure 10 facing away from the tappet 16, so that the stroke is made use of for the actuation required in the respective application.
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(90) The same reference numbers are used for the components known from the preceding embodiments, and reference is made to the above discussions in this respect.
(91) With regard to the arrangement of the mounting plate 70 and the arrangement of the spring element 78, the fourth embodiment corresponds to the third embodiment. The difference from the third embodiment consists in that the spring element 78 is supported against a slide 90 which is laterally guided in a slide guide 92 mounted on the holding part 50. The slide 90 engages completely around the multilayer composite structure 10, so that the latter is guided in the lateral direction. Here, the slide has such a width in the lateral direction that the (slight) increase in the width of the composite structure transversely to the longitudinal direction can be accommodated. As a result, the composite structure is held level even in the deflected state.
(92) The bottom side of the slide 90 facing away from the spring element 78 may be used directly as an exposed load application member 16 here.
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(94) The essential difference between the fifth embodiment and, for example, the third embodiment illustrated in
(95) As a result of the loop-shaped arrangement of the multilayer composite structure 10 relative to the direction of adjustment, the direction of expansion of the dielectric film material coincides with the stroke direction, allowing larger strokes to be realized. A further advantage resides in that this geometry makes narrower designs possible, for example a narrower actuating mechanism for a valve. The overall width is often more important than the overall height in these applications. A further advantage of the embodiment shown in
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(97) The valve 100 includes a media inflow 102 and a media outflow 104. The media inflow 102 opens into a valve chamber 106 in a valve seat 108. The valve seat 108 has a film transducer according to the sixth embodiment associated with it, which is shown in detail in
(98) If the ports 102, 104 are connected reversely, it is basically possible to use the port 104 as a media inlet as well.
(99) The essential difference between the sixth embodiment and the preceding embodiments consists in that in the sixth embodiment the multilayer composite structure 10 is not configured as a continuously elongated strip, but an actuating section 110 is provided at the center thereof. In the exemplary embodiment shown, three strip actuators 112 extend starting from the actuating section 110 (see in particular
(100) The holding part 50 is in the form of a circular ring here, starting from which three mounting arms 114 extend into the interior. The three strip actuators 112 are both mechanically fastened thereto and electrically contacted therewith. The actuating energy is supplied by means of a contact tab 116 extending outward from the holding element 50.
(101) The actuating section 110 is preferably made from the same elastic material here as the carrier of each strip actuator 112. As an alternative, it is conceivable to produce the strip actuators 112 separately and then to connect them firmly to the actuating section 110.
(102) Each of the strip actuators 112 is built up with a plurality of alternating layers of carriers and electrodes in the same way as in the preceding embodiments.
(103) A sealing ring 118 that is associated with the holding part 50 is made from the same material as the carrier or from a different elastic material. The sealing ring 118 is made use of for arranging the film transducer in a sealed manner between two housing halves 120A, 120B which, when fitted together, constitute the housing of the valve 100.
(104) When the film actuator is arranged between the two housing halves 120A, 120B, the actuating section 110 is associated with the valve seat 108. In the non-energized initial state (see
(105) If higher closing forces are required, a spring element may additionally be used which is arranged on the side facing away from the valve seat 108 and presses the actuating section 110 against the valve seat 108.
(106) In the activated state, the strip actuators 112 become longer, so that the actuating section 110 can be lifted off the valve seat 108. If no valve element is used, the actuating section 110 will be lifted off the valve seat 108 solely as a result of the strip actuators 112 becoming longer in the activated state. If, however, a spring element is used for increasing the closing force, the media pressure is required to overcome the spring force for the actuating section 110 to be lifted off the valve seat 108.
(107) In the area of the actuating section 110 an insert element 122 may be used which is made from a material having a higher hardness than the material that is used for the strip actuators 112. In particular, the insert 122 may be inherently stable.
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(109) In all of the embodiments of the film transducer, an elastically deformable insulating layer may be applied onto the electrode.
(110) The insulating layer may be applied by chemical vapor deposition.
(111) The insulating layer may be laminated onto the electrode.
(112) The insulating layer may be a printed component which has been applied in particular by screen printing processes, pad printing processes or 3D printing processes.
(113) The hardness of the insulating layer is lower than the hardness of the composite structure.
(114) The insulating layer consists of silicone, acrylate or PU.
(115) Particular embodiments of the invention further provide a digital storage medium comprising a 3D model, adapted to cooperate with a programmable computer system and a 3D printer such that a film transducer of the invention is produced.
(116) Another particular embodiment provides a digital storage medium comprising a 3D model, adapted to be read out, of an actuator strip of the invention, the 3D model being adapted to cooperate with a programmable computer system and a 3D printer such that the actuator strip is produced.