Warm dim circuit for use with LED lighting fixtures
10244599 ยท 2019-03-26
Assignee
Inventors
Cpc classification
International classification
Abstract
A system for and method of regulating the current through a string of LEDs using differential current regulating circuits such that certain segments of the string produce more light output than other segments to regulate the color temperature of the total light output by the string such that a warm dim function may be enabled.
Claims
1. A warm dim LED circuit, comprising: a. at least first and second pluralities of LEDs all electrically connected in series between a voltage source and a constant current source; b. a dimmable LED segment controller configured to illuminate and independently dim the first plurality of LEDs; and c. a control unit coupled to the dimmable LED segment controller and programmed to dim the first plurality of LEDs relative to the second plurality of LEDs; and d. wherein the dimmable LED segment controller comprises a first differential current circuit connected in parallel with the first plurality of LEDs to dim the first plurality of LEDs by diverting current from the first plurality of LEDs in response to a first control signal from the control unit.
2. The warm dim LED circuit according to claim 1 wherein the constant current source reduces the current to the first and second pluralities of LEDs together in response to a current source control signal from the control unit to dim the first and second pluralities of LEDs.
3. The warm dim LED circuit according to claim 2, wherein the control unit reduces the current to the first plurality of LEDs before the control unit reduces the current to the second plurality of LEDs.
4. The warm dim LED circuit according to claim 1 wherein the dimmable LED segment controller comprises a second differential current circuit connected in parallel with the second plurality of LEDs to dim the second plurality of LEDs by diverting current from the second plurality of LEDs in response to a second control signal from the control unit.
5. The warm dim LED circuit according to claim 4 wherein the constant current source reduces the current to the first and second pluralities of LEDs together in response to a current source control signal from the control unit to dim the first and second pluralities of LEDs.
6. The warm dim LED circuit according to claim 5, wherein the control unit reduces the current to the first plurality of LEDs before the control unit reduces the current to the second plurality of LEDs.
7. The warm dim LED circuit according to claim 2, further comprising a third plurality of LEDs that are connected electrically in series with the first and second plurality of LEDs, wherein the constant current source reduces the current to the first, second, and third plurality of LEDS in response to a current source control signal form the control unit to dim the first, second, and third string of LEDs.
8. The warm dim LED circuit according to claim 7, wherein the pluralities of LEDs are physically arranged in concentric rings or concentric loci.
9. The warm dim LED circuit according to claim 7, wherein the dimmable LED segment controller comprises a second differential current circuit connected in parallel with the second plurality of LEDs to dim the second plurality of LEDs by diverting current from the second plurality of LEDs in response to a second control signal from the control unit.
10. The warm dim LED circuit according to claim 9, wherein the control unit reduces the current to the first plurality of LEDs before the control unit reduces the current to the second plurality of LEDs and the control unit reduces the current to the second plurality of LEDs before the control unit reduces the current to the third plurality of LEDs.
11. The warm dim LED circuit according to claim 10, wherein the first plurality of LEDs is comprised of LEDs selected from a color temperature range that is cooler than the color temperature range of the second plurality of LEDs and the second plurality of LEDs is comprised of LEDs selected from a color temperature range that is cooler than the color temperature range of the third plurality of LEDs.
12. The warm dim LED circuit of according to claim 7, wherein the first plurality of LEDs comprises LEDs with a color temperature of about 3000 k, the second plurality of LEDs comprises LEDs with a color temperature of about 2700 k, and the third plurality of LEDs comprises LEDs with a color temperature of about 2200 k.
13. A method of warm dimming a string of LEDs, the method comprising: providing a string of LEDS arranged in a plurality of segments, including at least a first segment and a second segment, where the LEDs that form each segment are selected from LEDs that have substantially similar color temperatures, the first segment having a color temperature that is cooler than that of the color temperature of a second segment; providing a voltage source in electrical connection with the string of LEDs; providing an adjustable constant current source connected electrically in series with the string of LEDs; arranging a first differential current regulation circuit such that it is connected in parallel to the first segment of LEDs; providing a first control signal to the first differential current regulation circuit such that the first segment of LEDs is caused to dim in brightness by diverting current from the first segment of LEDs in response to the first control signal; and providing a current control signal to the adjustable constant current source which causes the adjustable constant current source to reduce current that passes through the string of LEDs.
14. The method of claim 13, further comprising the step of: arranging a second differential current regulation circuit such that it is connected in parallel to the second segment of LEDs; and proving a second control signal to the second differential current regulation circuit such that the second segment of LEDs is caused to dim in brightness by diverting current from the first segment of LEDs in response to the second control signal.
15. The method of claim 14, wherein the first control signal and the second control signal are the same.
16. The method of claim 14, further comprising providing a third segment of LEDs that is warmer in color temperature than that of the second segment of LEDs.
17. The method of claim 16, further comprising the steps, in order, of: adjusting the first control signal to cause the first segment of LEDs to dim in brightness such that they produce no visible light; after adjusting the first control signal, adjusting the second control signal to cause the second segment of LEDs to dim in brightness such that they produce no visible light; and after adjusting the second control signal, adjusting the current control signal to reduce the current through the string of LEDs such that the light produced by the string of LEDs is reduced to a predetermined minimum level.
18. The method of claim 16, further comprising: selecting the first segment of LEDs from LEDs with a color temperature of about 3000 k, selecting the second segment of LEDs from LEDs with a color temperature of about 2700 k; and selecting the third segment of LEDs from LEDs with a color temperature of about 2200 k.
19. A warm dim LED circuit, comprising: a. a first, second, and third plurality of LEDs, each plurality comprising LEDs that are substantially the same color temperature, where the color temperature of the first plurality of LEDs is cooler than that of the second plurality and the color temperature of the second plurality is cooler than that of the third plurality, the pluralities arranged in a series electrical configuration; b. a voltage source connected to a first end of the series configuration of the pluralities; c. a constant current source connected such that it regulates the current flow through the plurality of LEDs, the constant current source configured such that a current control signal being applied causes the regulated current through the plurality of LEDs to be reduced; d. a first differential current circuit connected in parallel with the first plurality of LEDs and configured such that a first control signal applied to the first differential current circuit causes current to be diverted from the first plurality of LEDs; e. a second differential current circuit connected in parallel with the second plurality of LEDs and configured such that a second control signal applied to the second differential current circuit causes current to be diverted from the second plurality of LEDs; f. a dimming controller electrically connected to the first and second differential current circuits and also electrically connected to the constant current source that provides the current control signal, the first control signal, and the second control signal; and g. an algorithm that when performed, causes the dimming controller to perform the following steps in order: i. causing the first control signal to be applied until there is substantially no current flowing through the first plurality of LEDs; ii. causing the second control signal to be applied until there is substantially no current flowing through the second plurality of LEDs; and ii. causing the current control signal to be applied until the current flowing through the first, second, and third plurality of LEDs is reduced.
20. The warm dim LED circuit according to claim 19, wherein the pluralities of LEDs are physically arranged in concentric rings or concentric loci.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features of the general inventive concept will become better understood with regard to the following description and accompanying drawings in which:
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DETAILED DESCRIPTION
(13) This Detailed Description merely describes exemplary embodiments of the invention and is not intended to limit the scope of the claims in any way. Indeed, the invention as claimed is broader than and unlimited by the preferred embodiments, and the terms used in the claims have their full ordinary meaning.
(14) Color temperature when used with regard to lighting refers to the appearance of the light produced. Generally, these color temperatures are referred to in units of degrees kelvin (K). Color temperatures with higher numbers (i.e., 5000K) are more blue-white and are referred to as cooler colors. Color temperatures with lower numbers (i.e., 2700K) are more yellow or reddish-white and are known as warmer colors. Depending upon the application, a lighting fixture can be configured to produce a color between the cooler and warmer colors. As used herein, the term warm dimming refers to a shift from cooler colors to warmer colors as a lighting fixture is caused to dim in brightness. Incandescent lamps generally exhibit warm dimming as a natural result of the filament cooling as the lamp output is reduced. Because of familiarity with the characteristics of incandescent lighting, and warm dimming simulates the twilight dimming of an actual sunset, this characteristic is a desirable lighting attribute in many contexts.
(15) LED fixtures generally do not naturally exhibit a warm dimming characteristic due to the relatively fixed color output produced by LEDs. In order to simulate this characteristic, LEDs having varied color outputs are combined in various intensity ratios.
(16) Exemplary embodiments of the invention disclosed herein utilize a novel method of producing a warm dimming effect in LED fixtures. Such embodiments achieve this effect using a combination of LED segments of various color temperatures. As used herein, an LED segment is a subset of an LED string. These segments are regulated by a novel differential current circuit, which will now be described in detail.
(17) An exemplary embodiment is shown in
Ics=Ie1+Ie2
(18) Because the current provided by the current source 110 is a constant, the above equation can be rewritten as:
Constant Current=Ie1+Ie2
Or
Ie2=Constant CurrentIe1
(19) Thus, any change in Q1 104 current is reflected in Q2 112 current. Thus, it can be concluded that in a design such as illustrated in
(20) This effect can be applied to control the output of an LED string by affecting the current flow thru the string. As is illustrated in
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Ics=Ie1+Id1
(22) The current that flows through the current source 110 is essentially constant provided the current source is operated within its linear range. Therefore, the current in D1 302 representing the LED can be defined by:
constIe1=Id1
(23) As noted above, the light output of D1 302 is a function of the current through D1. It can be concluded from the above equation that the current through D1 302 can be controlled by affecting the value of Ie1. Because the value of Ie1 is varied by changing the input value to Q1 104 at IN1 102, it can be inferred that the input value to Q1 controls the current through D1 and thus its light output.
(24) The current source 110 and R1 304 can be selected to enable a desired light output range. The current source 110 current value Ics is selected by turning Q1 104 off (removing the current supplied at IN1 102) and adjusting Ics for peek light output at D1 302. R1 304 is then selected such that when the voltage applied to the base of Q1 (Vin1) is at its maximum value, the current thru R1 304 is equal to Ics, thereby depriving Rd1 206 of any current (or any desired operating point between full illumination and off).
(25) In an exemplary embodiment, warm dimming is achieved by combining a plurality of separate warm white LED segments, each with a warmer color temperature than the previous segment, into a string. The combined color temperature and light output of the segments results in the desired light output and color temperature when the string is fully illuminated. In order to warm dim such a configuration, the coolest color temperature LED segment is dimmed followed by the next coolest color temperature LED segment and so-on until it all LEDs in the string are dimmed to the desired light output level. In an exemplary embodiment with three segments of LEDs, the final segment is comprised of 2200K LEDs that dim from approximately 15% maximum light output down to shut-off.
(26) In exemplary embodiments, the LED segments of different colors are physically arranged on a circuit board or other carrier in concentric rings or loci of LEDs, e.g., two, three, or four concentric rings or loci of LEDs. In some exemplary systems, three concentric rings or loci of LEDs are used: four inner LEDs, nine middle LEDs, and seven outer LEDs. In some exemplary embodiments, the outer (e.g., 7) LEDs are 4000K, the middle (e.g., 9) LEDs are 2700K, and the center (e.g., 4) LEDs are 2200K. In exemplary embodiments, the outer (e.g., 7) LEDs are just inside a circle that is about 1, e.g., 1.14 in diameter, the middle (e.g., 9) LEDs are just inside a circle that is about three quarters of an inch, e.g., 0.83 in diameter, and the center (e.g., 4) LEDs are just inside a circle that is about a half inch, e.g., 0.51 in diameter. Thus, each locus of LEDs forms an n-sided polygon (n-gon) that fits just inside a correspondingly sized circle. In exemplary dimming embodiments simulating an incandescent light bulb being dimmed, one starts by dimming the coolest correlated color temperature (CCT) LEDs (e.g., 4000K) until they are off, then dimming the next coolest CCT LEDs (e.g., 2700K) until they are off, then dimming the inner (e.g., 4) 2200K LEDs from approximately 15% down to shut-off.
(27) Exemplary circuits that embody the differential current circuit described herein are shown in
(28) Logic, synonymous with circuit as used herein includes, but is not limited to, analog hardware, digital hardware, firmware, software and/or combinations of each to perform one or more functions or actions. For example, based on a desired application or needs, logic may include a software controlled processor, discrete logic such as an application specific integrated circuit (ASIC), programmed logic device, or other processor.
(29) Computer or processor as used herein includes, but is not limited to, any programmed or programmable electronic device or coordinated devices that can store, retrieve, and process data and may be a processing unit or a distributed processing configuration. Examples of processors include microprocessors, microcontrollers, graphics processing units (GPUs), floating point units (FPUs), reduced instruction set computing (RISC) processors, digital signal processors (DSPs), field programmable gate arrays (FPGAs), etc. Computer devices herein can have any of various configurations, such as handheld computers (e.g., so-called smart phones), pad computers, tablet laptop computers, desktop computers, and other configurations, and including other form factors. Logic may also be fully embodied as software.
(30) Software, as used herein, includes but is not limited to one or more computer readable and/or executable instructions that cause a processor or other electronic device to perform functions, actions, processes, and/or behave in a desired manner. The instructions may be embodied in various forms such as routines, algorithms, modules or programs including separate applications or code from dynamically linked libraries (DLLs). Software may also be implemented in various forms such as a stand-alone program, a web-based program, a function call, a subroutine, a servlet, an application, an app, an applet (e.g., a Java applet), a plug-in, instructions stored in a memory, part of an operating system, or other type of executable instructions or interpreted instructions from which executable instructions are created. It will be appreciated by one of ordinary skill in the art that the form of software is dependent on, for example, requirements of a desired application, the environment it runs on, and/or the desires of a designer/programmer or the like.
(31) Data storage device, as used herein, means a device for non-transitory storage of code or data, e.g., a device with a non-transitory computer readable medium.
(32) Non-transitory computer readable medium, as used herein, means any suitable non-transitory computer readable medium for storing code or data, such as a magnetic medium, e.g., fixed disks in external hard drives, fixed disks in internal hard drives, and flexible disks; an optical medium, e.g., CD disk, DVD disk, and other media, e.g., ROM, PROM, EPROM, EEPROM, flash PROM, external flash memory drives, etc.
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(34) An exemplary constant current regulator is the Shenzhen Sunmoon Micro SM2082D, however, similar controllable constant current regulators can be used in other exemplary embodiments. The current source control signal 502 is applied in conjunction with the first control signal 412 such that the second segment of LEDs 404 is caused to dim concurrently with (or independently of) the first segment 402.
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(38) The LED string in this embodiment has three subsets 812, 814, 816, where each subset of an LED string having one or more LEDs connected electrically in series may be referred to individually as segments of the complete LED string 802. As illustrated, the two differential circuits 808 and 810 are place in parallel with two independent LED string segments 812, 814, respectively, with different forward voltages. It should be noted that the differential current circuits 808 and 810 can be placed at any locations along the LED string 802 in order to achieve a desired lighting effect. Additional differential circuits like circuit 808 and 810 can be added if more control over the LEDs 802 is desired. In the illustrated embodiment, the forward voltage of a segment of the LED string 802 is defined by the transistor and series resistor of the differential current circuit 808.
(39) For the LED segment controller topology shown in
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(42) Conventional LED dimming can be achieved using the LED dimming configuration shown in
(43) However, if the total current through the system is linearly decreased by adjusting the current through the voltage controlled constant current source 1002 while keeping the control voltage 1014 of the second differential current control circuit 1010 at zero, and, at the similar linear rate as the voltage controlled constant current source 1002, apply a first control voltage 1012 to the first differential current control circuit 1008, the output of the LED string 1006 would decrease and color temperature would begin to change due to the current through the first LED segment 1016 (3000K) being decreased. As the control voltage 1012 of the first differential current control circuit 1008 approaches its maximum value (defined by differential current circuit component selection), the current through the first LED segment 1016 (3000K) will approach zero, resulting in only the second LED segment 1018 (2700K) and the third LED segment 1020 (2200K) LEDs being illuminated. While maintaining the first control voltage 1012 at its maximum value, a second control voltage 1014 is applied to the second differential current control circuit 1010. As this second control voltage 1014 reaches its maximum, the LED fixture's brightness will be decreased while the color temperature would begin to be warmer as the result of the second LED segment 1018 decreasing in brightness, leaving the third LED segment 1020 illuminated. As the second control voltage 1014 approaches it maximum value (defined by differential current circuit component selection), the current through the second LED segment 1018 (2700K) will approach zero, resulting in only the third LED segment 1020 (2200K) remaining fully illuminated. Continued dimming may be achieved by reducing the control voltage 1022 to the voltage controlled constant current source 1002 with the result being that the third LED segment 1020 continues to dim until the LED fixture has reached its maximum level of dimming.
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(45) In some exemplary embodiments, warm dimming is achieved by combining three separate warm white LED segments as illustrated in the exemplary embodiment of
(46) While the present invention and associated inventive concepts have been illustrated by the description of various embodiments thereof, and while these embodiments have been described in considerable detail, it is not the intention of the Applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. For example, although the exemplary embodiments pertain to warm dimming, the differential current circuits can be used for other dimming of LEDs, such as constant color dimming or even cool dimming. As another example, dimming can be done in response to any of a number of different inputs, e.g., user input via a user interface (with associated user interface circuitry in the circuit and associated code in the control unit), user input via a communications link, such as BLE (with associated user communications circuitry in the circuit and associated code in the control unit), or other inputs, such as light sensors to dim as ambient light gets dimmer (with associated light intensity sensor circuitry in the circuit and associated code in the control unit). Moreover, in some instances, elements described with one embodiment may be readily adapted for use with other embodiments. Therefore, the invention, in its broader aspects, is not limited to the specific details, the representative apparatus, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the general inventive concepts.