SURGICAL INSTRUMENT
20190083154 ยท 2019-03-21
Assignee
- JRI ORTHOPAEDICS LIMITED (Sheffield South Yorkshire, GB)
- SURGICAL INNOVATIONS LIMITED (Leeds Yorkshire, GB)
Inventors
- Kristopher CARVER (Washington Tyne and Wear, GB)
- Edward Richard Cornell DRAPER (Twickenham Greater London, GB)
- Ian John FLATTERS (Sheffield South Yorkshire, GB)
- Giles Francis Mansfield PROFFITT (Sheffield South Yorkshire, GB)
Cpc classification
A61B17/8805
HUMAN NECESSITIES
A61B17/1637
HUMAN NECESSITIES
A61B17/8836
HUMAN NECESSITIES
International classification
Abstract
A surgical instrument for minimally-invasive arthroscopic use in a constrained joint space, including a handle assembly, a shaft assembly including a shaft having a longitudinal shaft axis and a lumen therethrough and connected to handle assembly at proximal end of shaft and an operative portion including a working tip with a tool mounted thereon at distal end of shaft. Operative portion is selectively moveable between a first configuration substantially aligned with longitudinal shaft axis, and a second, deployed, configuration in which at least part of operative portion has a selectable working direction defined by the angle between tool and longitudinal shaft axis and a selectable lateral displacement defined by the linear distance between working tip and longitudinal shaft axis, measured at a central location point at which tool is mounted and perpendicular to longitudinal shaft axis, the working direction and lateral displacement being selectable independently of one another.
Claims
1. A surgical instrument for minimally-invasive arthroscopic use in a constrained joint space, the surgical instrument comprising: a handle assembly; a shaft assembly including: a shaft having a longitudinal shaft axis and a lumen therethrough and being connected to the handle assembly at a proximal end of the shaft; and an operative portion including a working tip with a tool mounted thereon at a distal end of the shaft, wherein, in use, the operative portion is selectively moveable between a first configuration in which the operative portion is substantially aligned with the longitudinal shaft axis, and a second, deployed, configuration in which at least part of the operative portion has: a selectable working direction defined by an angle between the tool and the longitudinal shaft axis; and a selectable lateral displacement defined by a linear distance between the working tip and the longitudinal shaft axis, measured at a central location point at which the tool is mounted thereon and perpendicular to the longitudinal shaft axis, the working direction and lateral displacement being selectable independently of one another.
2. The surgical instrument of claim 1, wherein the operative portion includes an articulation segment which is said working tip or is intermediate said working tip and said shaft, the articulation segment having actuation means capable of moving the operative portion between the first configuration and the deployed configuration.
3. The surgical instrument of claim 2, wherein the actuation means comprises one or more rods, cables, pneumatic or hydraulic means located within the shaft lumen and actuatable via said handle.
4. The surgical instrument of claim 3, wherein the actuation means comprises an actuation rod.
5. The surgical instrument of claim 4, wherein the actuation means includes a rod link at a distal end of and pivotable with respect to said actuation rod.
6. The surgical instrument of claim 5, wherein said actuation rod has a radially extending formation or rod link end at or near a proximal end thereof, the formation being axially fixed with respect to a rod link end housing and axially moveable therewith so as to operate said articulating element.
7. The surgical instrument of claim 6, further comprising a locator tube which is selectively axially translatable along the longitudinal shaft axis, the locator tube being capable of moving the rod link end housing axially.
8. The surgical instrument of claim 7, wherein the locator tube is selectively axially translatable along the longitudinal shaft axis by virtue of a screw thread at one end thereof.
9. The surgical instrument of claim 8, wherein the locator tube screw thread engages a screw thread on a rotatable position selector, wherein rotation of the rotatable position selector causes the axial translation of the locator tube.
10. The surgical instrument of claim 1, further comprising locking means which, in said deployed configuration, lock the operative portion in the deployed configuration with respect to the shaft in order that a working load can be applied in the working direction.
11. The surgical instrument of claim 10, wherein said working load is in the range 3N to 10N.
12. The surgical instrument of claim 2, wherein the lateral displacement is selectable by selecting an angle of articulation of the articulation segment with respect to the longitudinal shaft axis.
13. The surgical instrument of claim 1, wherein the working direction is selectable by selecting the angle at which the tool is mounted on the working tip.
14. The surgical instrument of claim 1, wherein the working direction is selectable by adjusting the angle at which the tool is mounted on the working tip.
15. The surgical instrument of claim 1, wherein the shaft assembly is removable and replaceable via the proximal end of the handle assembly.
16. The surgical instrument of claim 15, further comprising locator means for recording positional information relating to the shaft assembly so that said shaft assembly or another shaft assembly can be replaced in a repeatable position after removal from the handle assembly.
17. The surgical instrument of claim 16, wherein the locator means comprises a locator tube whose axial position remains unchanged while the shaft assembly is being removed and replaced.
18. The surgical instrument of claim 1, wherein the constrained joint space is a hip joint space.
19. The surgical instrument of claim 1, wherein the tool is moveable in a closed loop path with respect to the central location point fixed with respect to the shaft.
20. The surgical instrument of claim 19, wherein said central location point is on an axis aligned with said working direction.
21. The surgical instrument of claim 1, wherein said tool comprises a cutting element capable of producing a cut surface at said target region, the cut surface having one or more selectable characteristics including one or more of size, depth, orientation, shape and surface topography.
22. The surgical instrument of claim 21, wherein the cutting element is a blade, a laser cutter, ultrasonic cutter or a fluid jet cutter.
23. The surgical instrument of claim 21, wherein the cutting element is moveable in a closed loop path with respect to a central location point fixed with respect to the shaft, so as to make a perimeter cut along said closed loop path at said target region.
24. The surgical instrument of claim 23, wherein the cutting element is capable of cutting to remove material from an area within said perimeter cut.
25-51. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0074] Embodiments of the invention are herein, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0106] In the present disclosure, the following terms may be understood with reference to the following:
[0107] The term target region may refer to a surgical site on which it is desired to operate;
[0108] The term access direction may refer to a direction in which a surgical tool approaches a target region;
[0109] The term working direction may refer to a direction in which a surgical tool operates on a target region, for example by applying a working load in the working direction. The working direction may be the angular deviation of the working tip (see below) from the access direction or from the longitudinal axis of the shaft;
[0110] The term constrained joint space may refer to a joint space in which the axes of the access direction and the working direction are not always collinear for every given target region;
[0111] The term proximal end may refer to the end of the instrument furthest from the target region, in use;
[0112] The term distal end may refer to the end of the instrument nearest to the target region, in use;
[0113] The term working tip may refer to a tool, end effector or other component at the distal end of the instrument, the working tip being used to operate on the target region. A non-exhaustive list of example working tips includes: perimeter cutters having a single blade, perimeter cutters having a circular blade, scrapers, burr removers, ablation tools including RF or acoustics (e.g. ultrasound), water jets, lasers, any combination of the above;
[0114] The term operative portion may refer to a distal portion of the instrument including at least one articulating portion and the working tip;
[0115] The term lateral displacement of the working tip may refer to the linear distance of the working tip from the access direction or from the longitudinal axis of the shaft, measured at a central location point at which the tool is mounted thereon and perpendicular to the longitudinal shaft axis;
[0116] The term central location point may refer to the point at which the tool is mounted on the working tip. The central location point may be located on the distal end of the working tip (in the case of an end-mounted tool an example of which is in
[0117] As described above, arthroscopic procedures for constrained joint spaces, such as the hip, are difficult using known techniques because of the difficulty in accessing the lesion to be treated.
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[0119] The aim of the arthroscopic procedure is illustrated in general terms in
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[0121] The claimed invention can equally be used to treat lesions on the acetabulum, the femoral head or in any other constrained joint spaces such as the shoulder or ankle. In a constrained joint space, it is highly unlikely that the working direction will be collinear with the access direction. The claimed invention can also be used to treat lesions where there is a direct line of sight between access direction and target region such that the working direction is collinear with the access direction (for example in a knee joint).
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[0123] The lateral displacement of the working tip is the linear displacement of the working tip from the longitudinal axis of the shaft, this being dependent upon the selected working direction. The lateral displacement is indicated in
[0124] In the prior art, the working direction and lateral displacement are dependent upon one another. Therefore, for a working direction of , the only possible lateral displacement is x. Similarly, for a lateral displacement of y, the only possible working direction is .
[0125] The claimed invention improves the functionality of the instrument by permitting the working direction and lateral displacement to be selectable independently of one another, thus allowing the surgeon much greater freedom to select the optimum lateral displacement for any given working direction and vice versa.
[0126] The surgical instrument 30 according to an embodiment of the invention comprises two assemblies: a handle assembly and a shaft assembly.
[0127] At the distal end of the shaft is the operative portion 32 which, as shown in
[0128] The operative portion 32 includes at least one articulation segment 33 and a working tip 34. In some embodiments, the working tip and articulation segment are separate segments which articulate with respect to one another. However, it is possible for the articulation segment and the working tip to be fixed with respect to one another (e.g. as a unitary segment), so long as the operative portion as a whole can articulate with respect to the shaft. In the embodiment shown in
[0129] The operative portion 32 is selectively moveable between a first configuration shown in
[0130] In the deployed configuration shown in
[0131] Locking means (not shown in
[0132] The cutting element 35 is moveable in a closed loop path centred on the central location point 36 so as to describe a circle around the location point 36. Example drive means 80 are indicated in
[0133] One way in which the working direction may be selectable independent of the lateral displacement is by removing the shaft assembly from the handle assembly and replacing with another shaft assembly that has a different working tip. This requires the presence of locator means for recording positional information relating to the shaft assembly so that said shaft assembly can be replaced in a repeatable position after removal from the handle assembly (for example using the embodiment illustrated in
[0134] Another way in which the working direction may be selectable independent of the lateral displacement is shown in
[0135] The cutting element 35 at the working tip is replaceable with other tools according to need. The diameter of the circle and hence the size of the perimeter cut is determined by the size of the cutting element 35 and is selected to cut well outside the lesion edges. A range of sizes of cutting element 35 would be available to the surgeon. The peripheral cutting element 35 can be replaced by an alternative type of cutting element 38 which has an abrading function shown in
[0136] The cutting element described above is a blade, but other types of cutting element e.g. laser cutters or fluid jet cutters could equally be used. After the cutting is complete, the lesion wall has been prepared as previously shown in
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[0138] The implantable material may be, but is not limited to being regenerative medicine product (RMP). The implantable material may be a powder, an injectable liquid, a morcellated solid, a gel, or any combination thereof, for example.
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[0148] An embodiment of the instrument 30 will now be described in more detail in relation to
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[0150] At or near the proximal end of the rod 59 is a rod link end 59a comprising a lug, boss, pin, or other formation extending radially from the rod 59. The rod link end 59a is captured within and is axially fixed with respect to a generally cylindrical rod link end housing 52. The rod link end housing 52 is located within a loading funnel 55 and is able to move axially with respect to the funnel 55. The funnel is provided with two orthogonally placed lugs 55a or other formations which engage with an interior surface of the housing 51 in order to lock the funnel 55 axially in the housing 51.
[0151] The rod link end housing 52 is moveable axially because of its engagement with an axially moveable locator tube 58. The engagement may be by virtue of a screw-thread (not illustrated), or other engagement means. The locator tube 58 is axially translatable along the longitudinal axis of the shaft. In the illustrated embodiment, the axial translation is possible because the locator tube 58 has an internal screw thread 58a at the distal end thereof. The internal screw thread 58a engages with an external screw thread 57a on the proximal end of a working tip position selector 57.
[0152] The working tip position selector 57 is rotatable about the longitudinal axis by the surgeon when the instrument is in use. Referring now to
[0153] As the locator rod 58 moves axially, it brings with it the rod link end housing 52 and therefore the rod link end 59a and rod 59. Axial movement of the rod 59 in the proximal direction pulls the distal rod link 39 in order to effect articulation of the working tip 34 to a deployed position shown in
[0154] Rotation of the position selector 57 in the opposite direction causes the locator tube 58 to travel in a distal direction, moving the rod 59 in a distal direction back towards the position shown in
[0155] When the desired lateral displacement and working direction are obtained, the cutting element 35 can be actuated by the surgeon operating a working tip actuator dial 81 at the proximal end of the instrument. The actuator dial 81 operates drive means 80 (not shown) which are in communication with the cutting element via the lumen 37 of the shaft 31. Additional locking means (not shown) could be provided to hold the selected lateral displacement and working direction against the working load, although additional locking means are generally not necessary as the pitch of the screw threads 57a, 58a is narrow enough to prevent undesired relative movement thereof.
[0156] When it is desired to provide a different working tip, in order to provide a different tool or a different working direction, the working tip actuator dial 81 can be removed so that the entire shaft assembly can be removed via the proximal end of the handle assembly 50. This condition is illustrated in
[0157] Alternative embodiments of the housing are shown in
[0158] The shaft 31 and its associated operative portion 32 (in the first, undeployed, configuration) is insertable into the housing assembly via loading funnel 55. A drive dial (working tip position selector) 57 locates against the proximal end of the housing when the shaft assembly is fully inserted. Typically the first-selected operative portion is a tripod of the type shown in
[0159] The shaft assembly advances towards the target region along an access direction. As the operative portion approaches the target region, the surgeon actuates the instrument to move the operative portion into the deployed position so that the operative portion is now aligned with a suitable working direction for the target region concerned. As shown in
[0160] Once the handle assembly position is fixed, the whole shaft assembly including the operative portion can be removed from the target region by withdrawing it through the handle assembly, exiting through the loading funnel 55.
[0161] The first shaft assembly can then be switched for a second shaft assembly having a cutting element at its working tip. Other than the different working tip, the dimensions of the second shaft assembly are the same as those of the first shaft assembly, in particular the length of the shaft assembly along its longitudinal axis is the same. Therefore, when the second shaft assembly is inserted into the housing assembly, the operative portion of the second shaft assembly will arrive at the same, defined, position at the target region that is desired. The interaction between the drive dial 57 and the loading funnel 55 and the interaction between the shaft locator 53 and the shaft 31 serve as locator means for recording positional information relating to the shaft assembly so that it can be repeatably removed and replaced in the housing assembly.
[0162] The second shaft assembly includes cutting element of the type shown in
[0163] Next, with the handle assembly still clamped in place, the second shaft assembly can be removed and replaced with a third shaft assembly, this time having a cutting element of the type shown in
[0164] Next, with the handle assembly still clamped in place, the third shaft assembly can be removed and replaced with a fourth shaft assembly, this time having delivery means of the type shown in
[0165] In a further embodiment illustrated in
[0166] Exemplary details of the delivery of RMP to the target region will now be described with reference to
[0167] The nozzle 40 of the delivery means is connected to a reservoir 70 containing implantable material, e.g. RMP by means of a tube 71 which passes through the lumen of the shaft 31. The reservoir 70 is typically located within the handle assembly but could possibly be located within the lumen of the shaft 31 itself or located near the distal end of the shaft.
[0168] The reservoir 70 is similar to the barrel of a typical syringe and includes a plunger 72 which, when moved axially into the chamber of the reservoir, causes a piston 73 to expel RMP from the reservoir through an outlet 74. The chamber may have more than one compartment, separated by a frangible membrane so that different components of medicament can be stored separately and then mixed shortly before, or upon delivery.
[0169] The reservoir 70 may form part of a medicament cartridge (illustrated in
[0170] Throughout the description and claims of this specification, the words comprise and contain and variations of them mean including but not limited to, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
[0171] Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0172] The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
REFERENCE NUMERALS
Prior Art
[0173] 2 arthroscope [0174] 4 skin [0175] 6 ligaments [0176] 8 patella [0177] 100 knee [0178] 10 target region [0179] 12 femoral condyles [0180] 14 femur [0181] 16 axis of access direction [0182] 18 tibia [0183] 20 fibula [0184] 22 tibial plateau [0185] working direction in prior art [0186] working direction in prior art
Distal End/Working Tip Structure
[0187] 25 acetabulum [0188] 26 femoral head [0189] 27 lesions [0190] 28 edges of lesion [0191] 28 prepared lesion edge or wall [0192] 29 RMP [0193] 30 surgical instrument [0194] 31 shaft [0195] L longitudinal shaft axis [0196] 32 operative portion [0197] 33 articulation segment [0198] 34, 34, 34 working tips [0199] 35 cutting element [0200] 36 central location point [0201] 37 lumen [0202] 38 alternative abrading cutting element [0203] 40 nozzle [0204] AD access direction [0205] WD working direction
Proximal End/Working Tip Positioning
[0206] 50 handle assembly [0207] 51 housing [0208] 52 rod link end housing [0209] 53 shaft locatorfront housing/cannula [0210] 54 portal bridgefront housing/cannula [0211] 55 loading funnel [0212] 55a loading funnel lugs [0213] 56 pistol grip [0214] 57 working tip position selector [0215] 57a position selector screw thread [0216] 58 locator tube [0217] 58a locator tube distal screw thread [0218] 58b locator tube lugs [0219] 59 actuation rod [0220] 59a proximal rod link end [0221] 39 distal rod link [0222] 60 operating table clamp [0223] 61 adjustable arm clamp [0224] 62 instrument support
Working Tip Actuation
[0225] 80 drive means [0226] 81 drive dial/working tip actuator [0227] 82 trigger-type actuator
Delivery of RMP
[0228] 70 reservoir [0229] 72 plunger [0230] 73 piston [0231] 74 outlet [0232] 75,76 end caps