MILK ANALYSER SYSTEM AND METHOD

Abstract

A milk analyser system is provided for detecting the presence of a biomarker, the system comprising: a colorimetric sensor which is arranged to change colour in the presence of a biomarker to be detected; and an optically transparent container which contains the sensor, the container being openable in use to allow milk received by the system to pass over the sensor in order to provide an indication of the biomarker in the milk, any change in colour in the sensor being detectable by viewing the sensor through the container.

Claims

1. A milk analyser system, comprising: a colorimetric sensor which is arranged to change colour in the presence of a biomarker to be detected; and an optically transparent container which contains the sensor, the container being openable in use to allow milk received by the system to pass over the sensor in order to provide an indication of the biomarker in the milk, any change in colour in the sensor being detectable by viewing the sensor through the container.

2. The milk analyser system according to claim 1, wherein the sensor container forms part of an array of sensor containers that can be driven through the system in use.

3. The milk analyser system according to claim 2, wherein the array of sensor containers are provided on a movable cassette.

4. The milk analyser system according to claim 3, wherein the cassette comprises a flexible web on which the array of sensor containers are formed.

5. The milk analyser system according to claim 4, comprising a cutter for opening each container of the array of sensor containers to allow the milk to pass over the respective sensor.

6. The milk analyser system according to claim 5, comprising a cam which is operable to deform and reform each container of the array of sensor containers in order to provide a partial vacuum in an opened container, thereby to draw the milk over the sensor.

7. The milk analyser system according to claim 5, comprising: a needle which is operable to puncture each container of the array of sensor containers; and a pump which is connected to the needle and operable to provide the partial vacuum in the opened container, thereby to draw the milk over the sensor

8. The milk analyser system according to claim 5, wherein each container of the array of sensor containers is configured to be prevacuumised, such that opening a given container provides the partial vacuum in the container, thereby to draw the milk over the sensor.

9. The milk analyser system according to claim 1, comprising an optical detector for detecting changes in the colour of the sensor in use.

10. The milk analyser system according to claim 9, comprising a processor configured to process an output of the optical detector to provide at least one of: an immediate indication of the level of the biomarker in the milk or a record of the level of the biomarker in the milk.

11. The milk analyser system according to claim 1, wherein the system is arranged within a watertight container, with an inlet for receiving the milk and an outlet for passing the milk out of the system.

12. The milk analyser system according to claim 1, configured to communicate with a remote processor for processing an output of the system and providing a report to an operator.

13. A method of operating a milk analyser system according to claim 1.

14. The method according to claim 13, wherein the biomarker is at least one of: progesterone in solution measured in nanograms per millilitre; oestradiol; Follicle Stimulating Hormone; a ketone; urea; acute phase protein; somatic cell; or an antibody to an infectious disease agent.

15. The method according to claim 14, wherein the biomarker is an antibody to an infectious disease agent and the infectious disease is TB, brucellosis, or Bovine Viral Diarrhoea.

16. The milk analyser system of claim 1, wherein the biomarker is at least one of: progesterone in solution measured in nanograms per millilitre; oestradiol; Follicle Stimulating Hormone; a ketone; urea; acute phase protein; somatic cell; or an antibody to an infectious disease agent.

17. The milk analyser system of claim 1, wherein the biomarker is an antibody to an infectious disease agent and the infectious disease is TB, brucellosis, or Bovine Viral Diarrhoea.

18. A method for detecting the presence of a biomarker in milk using a milk analyser system comprising a colorimetric sensor, an optical detector, and an optically transparent container, the method comprising: filling optically transparent container at least partially with the milk; advancing the optically transparent container through the milk analyser system; opening the optically transparent container, thereby causing the milk to pass over the colorimetric sensor, wherein the colorimetric sensor is contained within the optically transparent container; and determining, using the optical detector and based on a colour change of the colorimetric sensor, that the biomarker is present in the milk.

19. The method of claim 18, wherein opening the optically transparent container comprises: operating a cutter to open the optically transparent container to allow the milk to pass over the colorimetric sensor.

20. The method of claim 18, wherein determining that the biomarker is present in the milk comprises: transmitting an output of the milk analyser system to a remote processor; and providing, by the remote processor, a report indicating that the biomarker is present in the milk to an operator.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0031] An example of the present invention will now be described with reference to the accompanying drawings, in which:

[0032] FIG. 1 is a schematic drawing showing an example analyser system according to the invention;

[0033] FIG. 2 shows a sampling system, which forms part of the analyser system of FIG. 1;

[0034] FIG. 3 shows sensor and blister packages of the sampling system; and

[0035] FIG. 4 shows an alternative arrangement of the sampling system.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

[0036] Referring to FIG. 1, a system controller 1 is connected to the internet and communicates messages to a multiplicity of milkalysers and other devices. The system controller 1 is preferably a computer with communications capability and either contains or has access to a database containing status information about each cow to be milked. In order to identify a cow and sample and analyse milk from that cow, there is provided a radio frequency identification system, using either a transmitter 2a mounted on a collar or a transmitter mounted in an ear tag 2c, which can be activated and read by an antenna 2b. Alternatively the cow identity may be provided by a human operator entering the cow identity manually. The cow identity number can be transmitted to the system controller 1 which then looks up in the database whether the cow needs to be sampled and analysed at this time.

[0037] Referring also to FIG. 2, a waterproof box contains a fluid analysis or sampling system 3 and is activated when it receives a signal to do so from the system controller 1.

[0038] There is also shown a sampler fitting in a long milk tube 4. The sampler when not activated acts as part of the long milk tube. Alternatively the sampler and analyser may be integrated into a milk metering device 5.

[0039] In some embodiments the milk analyser will be adjacent or attached to a milk metering device 5, so that milk flows through the sampler to the milk collection system in a conventional way as described in ISO 5570.

[0040] A sensor 6 is arranged to detect the start of milking. The sensor 6 may be integrated or connected from the milking system control to indicate when milk has started flowing through the sampler. A number of different sensors can be used to fulfil this function to detect one or more of milk flow, vacuum change, to activate the sampling system. As the release of milk varies from cow to cow and the concentration of progesterone changes during the milking process it is important that sampling is conducted at the same or approximately the same time during the milking sequence, this can in some embodiments be tuned by software but the default time will be typically 60 seconds from the application of vacuum to the long milk tube 4.

[0041] In use, a sampling pump 7 draws milk from the long milk tube 4. As the long milk tube 4 is under partial vacuum it is necessary to apply a stronger vacuum or use a method such as those disclosed in prior art. The milk sample is drawn into a container or well where it is under atmospheric pressure from which it can be drawn into sensor packages 10 (described in more detail herein below). The sampler returns unused milk to the milk line. During the wash sequence of the milking machine, the sampling pump operates to flush away milk residues and maintain a hygienic system.

[0042] Still referring to FIG. 2, a reusable cassette 8 comprises a plurality of sensor packages 10. Alternatively the cassette 8 comprises just a single sensor package 10. In this embodiment the cassette 8 comprises a battery for powering the electrical features of the system. Alternatively the battery can be provided separately from the cassette 8.

[0043] A carriage and mechanism 9 is arranged to advance the sensor packages 10 held in the cassette 8 to a new position. The mechanism 9 comprises a waterproof door to allow the cassette 8 to be secured and protected from washing and other activities of the milking parlour. The mechanism 9 includes a controllable motor to advance the sensor packages 10 into any indexed position. The mechanism 9 may be mounted in any position to advance the sensor packages 10 into position and avoid any liquids leaking from the rest of the system.

[0044] The cassette 8 comprises a flexible web 8a on which the sensor packages 10 are mounted or otherwise provided. Referring now also to FIG. 3, each of the sensor packages 10 comprises a blister package 10a which includes a deformable bubble 10b that can be depressed and released to control the volume of milk applied to the sensor package 10. The surface of each blister package 10a is translucent to allow the colorimetric surface of the sensor to be visible to a camera. The blister package 10a also contains chemicals such as drying agents, or others, to keep the sensor in an active condition as long as possible. Each of the sensor packages 10 comprises at least one immunosensor 19 for measuring (different) analytes in the sample.

[0045] Referring now in particular to FIG. 3, the sensor package 10 is made by adhering or otherwise depositing multiple layers of different material onto a flexible web. A tear-resistant base layer 16 of the blister package 10a is made waterproof, before adding a sensor layer 17 which comprises an absorbent end 18. A zone or section of the immunosensor 19 is arranged to change colour in a predictable manner after the liquid to be sampled has reacted with a substrate.

[0046] A colour chart may be placed at a suitable location on the cassette 8 in order to permit the camera to capture a registration image for the individual cassette which may be subject to colour variation in the manufacturing process.

[0047] A knife 11 is arranged to pierce the base of the sensor package 10 to permit liquid to flow into the sensor package 10. As the cassette 8 rotates it activates the knife 11 so as to permit a controlled volume of sample fluid to be drawn onto the immunosensor 19.

[0048] When the sensor package 10 is advanced, a cam 12 (or other suitable sample-triggering means) depresses the bubble 10b of the blister package 10a, thereby blowing air or other packaging gas through the vent created by the knife 11 and creating a partial vacuum that draws a controlled volume of the sample onto the immunosensor 19.

[0049] A means of actuating the sample of milk into the sensor package 10 is disclosed as the movement of the sensor package 10 past the cam 12, releasing the blister package 10a to reform itself, creating a partial vacuum in the package and thereby drawing a sample into the sensor package 10. Alternatively a vacuum may be applied through a needle puncturing a septum in the sensor package 10 and applying a vacuum directly, for example via a pump. The result of this operation is to draw the sample into the package where it activates the lateral flow immunosensor 19.

[0050] The blister package 10a may alternatively be prevacuumised to enable the piercing and the milk sampling to be a simultaneous operation. In this case the cam 12 and the bubble 10b of the blister package 10a are unnecessary.

[0051] It will be understood by the skilled reader that the knife 11 is just one possible means of providing the liquid with access to the immunosensor 19, and other means are contemplated. For example, some suitable element, including but not limited to a needle, a probe, or a saw, may be provided to perforate, puncture, bore, cut, slice, slash, break, fracture, penetrate, or otherwise open the sensor package 10. All of these and other suitable means are considered to be within the scope of the claimed invention, provided that they somehow open the sensor package 10 so that the fluid can reach the immunosensor 19.

[0052] A combined (or alternatively separate) camera and microprocessor with light source 14 is provided to capture and process the image of the colour changing section of the immunosensor 19. The data may comprise one or more of date, time, cow number, colour change, a full image, the number of the sensor, the temperature, and any other data that may affect the quality of analysis.

[0053] The microcontroller 14 in this embodiment comprises software to receive a signal from the system controller 1 and then to perform a sequence of operations to advance the immunosensor 19 into a sampling position, wait until sample has propagated through the immunosensor 19 (this may be a number of minutes) and then capture the colour change on the immunosensor 19 and capture any other metadata before signalling the end of the analysis cycle. During the wash phase of the milking machine the microcontroller 14 activates the sampling pump to ensure that the system is fully cleaned.

[0054] The microcontroller 14 may calculate the stage of the fertility cycle, or the analysis may be performed by the system controller 1 or elsewhere by communication. The information may be used immediately to inform the person milking the cows that an animal needs attention or diversion for breeding. In some embodiments the method of returning information to the herdsman may be from a desktop or smartphone display of information. The algorithm by which a cow is deemed ready to ovulate, or be infertile or pregnant, has been disclosed in the prior art.

[0055] The cassette 8 is a removable item that is ejected by a button or other method of activation. The cassette 8 will appropriately be ejected when the sensor packages 10 have all been used or become out of date. In another embodiment the fluid analyser can be interlocked or provide warnings to the milking system, so that if analyses could not be performed the milking system could shut down. The eject button for the cassette 8 may activate a mechanism which only releases the cassette 8 when the computer has fully shut down.

[0056] Referring now to FIG. 4, there is shown a part of the flexible web 8a comprising three blister packages 10a, the left-hand package being intact, the right-hand package being already used, and the central package presently being cut open. In this embodiment a pair of knives 11 (or alternatively a single knife) is arranged to cut a slot in the blister package 10a. A filler pipe 23 is provided by which the milk sample can be injected into the deformed package. The cam, for depressing the blister package 10a, may be made integral with the filler pipe 23 or may instead be provided separately. The cam may also include an outlet from a pump, for injecting the sample fluid into a well at the base of the sensor package 10, so that the wicking effect of the sensor will draw the sample into the lateral flow matrix and enable the sensor to change signal. The blister package 10a, or instead a septum within the package, may alternatively be pierced by a hollow needle for the injection of the sample fluid into the sensor package 10. Furthermore other means are envisaged for opening the sensor package 10, so that the fluid can reach the sensor, as has already been discussed herein above.

[0057] A means of disposing of surplus milk 25 within the deformed blister package 10a may be provided, for example by cutting a drain with a separate knife to allow the package to drain, or by peeling the sensor package 10 from its backing strip or using a cam to crush any residual fluid to prevent contamination.

[0058] Optical or physical registration features 27 may be provided, to locate the sensor packages 10 in the correct position for the camera.

[0059] A preferred embodiment of the fluid analyser system can be fitted or retrofitted to any existing milking system and software that can be linked into existing herd management packages or be free standing. One or more analyser boxes are controlled by an internet linked system controller, typically controlling the multiplicity of analysers within a single milking parlour.

[0060] The operating principle of the sampler/analyser is that a sample of milk is drawn in by vacuum into an aseptically packed sensor, or alternatively with a syringe pump operating directly from the milk line. The controlled volume of milk is applied to a lateral flow colorimetric immunoassay which over a period of time (e.g. minutes) changes its colour response. The colour change of the sensor is captured by a microcomputer camera system and can be analysed and transmitted to a central database.

[0061] Another embodiment would place a multiplicity of immunosensors 19 for different analytes within the same blister package 10a so that multiple assays could be conducted simultaneously.

[0062] The described sensor package(s) would be all that is necessary for a single analysis with an embodiment using a smartphone to capture the sensor image and if required transmit the result to a system controller embodied on the internet. This embodiment might be appropriate where individual animals were to be sampled, for example in hand milking or small scale operations.

[0063] A preferred embodiment comprises an enclosure to protect the driving mechanism and electronics from the operational environment. However, other embodiments would be appropriate to sense the fluid flow separately from the analyser box. The start of milking could be detected by using an automated cluster removal system switch, or by a button pressed by a milking operative.

[0064] In another embodiment the sampling pump 7 could be at a distance from the analyser box 3 with milk brought through a pipe. Such an embodiment would have the advantage of being more flexible and even permit a multiplicity of milking points to be serviced by a single analyser box.

[0065] A preferred embodiment uses a rechargeable or disposable battery to be part of the cassette driving mechanism 9 and this battery can be the sole power source for the computer, camera, lights, sampling pump, sensors and motor. The embodiment includes an interlock linked to the active mode of the computer so that the computer is shut down before the cassette 8 can be removed.

[0066] The sensor package 10 may be made by depositing multiple layers of appropriate materials and finally encapsulating the immunosensor 19 under a clear deformable protective layer. The individual sensor packages 10 can be detached and used individually. In a preferred embodiment the strip of blister packaged sensors is made into a continuous web fitted into a cassette 8.

[0067] The box containing the components of the system is waterproof and dark inside. To enable the camera to function a light source is provided which is switched on to illuminate the sensor. In one embodiment a diffuse light source is used. Alternatively to reduce power consumption a casing made of translucent material for the box will allow a diffuse light to illuminate the sensor. Where a light source is used a polarising filter can reduce the reflections from the sensor package in the image. Alternatively a non-shiny sensor package material can be used. A combination of these techniques will permit an image to be captured with a high colour definition with limited reflections that could distort the colour read by the optical sensor. It will be understood that any change in colour may be with respect to only a region or specific portion of the sensor, rather than the sensor as a whole.

[0068] In some instances the outside of the transparent sensor package may become contaminated with debris or other material, causing the camera's view of the sensor to be obscured. The sensor package(s) may therefore include a removable outer layer, for example a peel-off layer, which can be removed to give the camera a clearer view of the sensor. The removable layer may itself be transparent, or it may be opaque.

[0069] The cam, injection needle, microswitches, camera and lights, drain, and knife or knives are all static features of the encapsulation surrounding the cassette. The encapsulation thus becomes part of the machine, ensuring that the movement of the transparent deformable sensor pack causes it to be ruptured, to permit milk to be applied to the sensor in a controlled manner and for an image or colour reading to be captured by the optical sensing system. The same features, most usefully the cam, can also be used to squeeze the deformed sensor package to remove any residual milk, to prevent the growth of cheese or mould in the system until the cassette is removed.

[0070] It should be understood that the invention has been described in relation to its preferred embodiments and may be modified in many different ways without departing from the scope of the invention as defined by the accompanying claims.

[0071] For example, the cassette of sensors can be implemented by a single strip of sensors with two ends, or a continuous web. The cassette of sensors can be a service item where used sensors are replaced and new ones fitted.