AN EXPANDABLE FASTENER FOR ORTHOPAEDIC APPLICATIONS
20190083152 ยท 2019-03-21
Assignee
Inventors
- Markus Kuster (Bentley, AU)
- Matthew Peter Oldakowski (Bentley, AU)
- Intan Camellia Watono Oldakowska (Bentley, AU)
- Garry Allison (Bentley, AU)
- Gabriel Lee (City Beach, AU)
Cpc classification
A61B2017/0432
HUMAN NECESSITIES
A61B2017/0445
HUMAN NECESSITIES
A61B17/04
HUMAN NECESSITIES
A61B17/7258
HUMAN NECESSITIES
A61B2017/8655
HUMAN NECESSITIES
A61B2017/043
HUMAN NECESSITIES
A61B2017/0412
HUMAN NECESSITIES
A61B17/0401
HUMAN NECESSITIES
A61B17/844
HUMAN NECESSITIES
A61B17/8645
HUMAN NECESSITIES
A61B2017/0429
HUMAN NECESSITIES
A61B17/7233
HUMAN NECESSITIES
International classification
Abstract
The present disclosure provides an expandable fastener for orthopaedic applications and arranged for fastening when positioned in a bore hole in bone. The fastener comprises a body having an axis. The fastener further comprises an expansion portion moveable between a contracted configuration and an expanded configuration such that, in use, the expansion portion urges outwardly from the body towards the bone surrounding the bore hole. The fastener is arranged such that ingrowth of bone between the expansion portion and the body is substantially avoided when the expansion portion is in the expanded configuration.
Claims
1. An expandable fastener for orthopaedic applications and arranged for fastening when positioned in a bore hole in bone, the fastener comprising: a body having an axis; and an expansion portion moveable between a contracted configuration and an expanded configuration such that, in use, the expansion portion urges outwardly from the body towards the bone surrounding the bore hole; wherein the fastener is arranged such that ingrowth of bone between the expansion portion and the body is substantially avoided when the expansion portion is in the expanded configuration.
2. The fastener of claim 1, wherein the fastener is arranged such that, when the fastener is in the expanded configuration, the expansion member is in contact with the body along at least a majority of a length of the expansion portion.
3. The fastener of claim 1 wherein the expansion portion is at least partially surrounded by the body when the expansion portion is in the expanded configuration and wherein a gap between the expansion portion and the body is substantially avoided such that ingrowth of bone is substantially avoided.
4. The fastener of claim 1 wherein any immediately adjacent surface regions of the expansion portion and the body are in direct contact with each other such that a gap between the adjacent surface regions is substantially avoided.
5. The fastener of claim 1 wherein the fastener is arranged such that at least a portion of a thickness of the expansion portion overlaps with a portion of the body along a length of the expansion portion when the fastener is in the expanded configuration.
6. The fastener claim 1 comprising an element arranged to cover or fill at least a portion of a gap between the expansion portion and the body when the fastener is in the expanded configuration.
7. The fastener of claim 1 wherein the expansion portion is a part of an expansion member that is separate from the body.
8. The fastener of claim 1 wherein the expansion portion has wedge-shaped contact surfaces that extend along at least a portion of the length of the expansion portion and wedge against the body at contact surfaces of the body when the fastener is in the expanded configuration.
9. (canceled)
10. (canceled)
11. The fastener of claim 1 wherein the expansion portion is part of an expansion member that is moveable relative to the body along an axis of the body.
12. The fastener of claim 11 comprising an actuating element attached to the body at a distal end of the fastener, wherein the fastener is arranged such that the expansion member is moveable towards or away from the actuating element along the axis of the body, and wherein the fastener is arranged such that, when the expansion member is moved towards the distal end of the fastener and towards the actuating element and engages with the actuating element, further movement of the expansion member towards the actuating element urges the expansion portion of the expansion member away from the axis of the body to transfer the fastener into an expanded configuration.
13. The fastener of claim 11 comprising an actuating member that is separate from the body and is moveable along the axis of the body, wherein the fastener is arranged such that the expansion portion urges outwardly away from the axis of the body when an actuating member is received along the axis and urges against the actuating surface portion of the expansion portion.
14. The fastener of claim 1 wherein the expansion portion one of a plurality of expansion portions.
15. The fastener of claim 14 comprising at least two pairs of expansion portions, wherein the expansion portions of one pair are oriented opposite to the expansion portions of another pair such that ends of the expansion portions of one pair oppose ends of the expansion portions of another pair, and wherein the expansion portions of the pairs are arranged to urge outwardly when the ends of the expansion portions of one pair are moved against the opposing ends of another pair.
16. The fastener of claim 15 wherein the fastener is arranged such that an actuating member, moveable along the axis of the body, can move the ends of the expansion portions of one pair are against the opposing ends of another pair, whereby the fastener is arranged such that the ends of the pair of expansion portions urge outwardly in a manner such that a gap between the opposing ends of the expansion portions is substantially avoided.
17. The fastener of claim 1 wherein the expansion portion comprises a bending region at which the expansion portion predominantly bends when the expansion portion urges towards the expanded configuration and the bending region is positioned inside an outer periphery of the body and is at least partially overlapped by a portion of the body.
18. The fastener of claim 1 wherein at least portions of the body or the expansion portion comprises an outer deformable layer of a material, and is arranged such that, when the expansion portion urges outwardly, contact surfaces of the body or sidewalls of the expansion portion fractionally engage with each other thereby allowing the outer deformable layer of material to deform and fill or overlap at least a portion of a gap that may otherwise form between the expansion portion and the body.
19. The fastener of claim 1 comprising an outer elastic membrane arranged to overlay gaps that may otherwise form between the body and an expansion portion or between adjacent expansion portions when in the expanded configuration and thereby avoid ingrowth of bone.
20. The fastener of claim 1 comprising a material that is non-viscous and is positioned between the body and the expansion portion or between adjacent expansion portions so as to fill a gap.
21. The fastener of claim 1 wherein a deformable material is infused into an interior of the fastener and is an antibacterial substance arranged to substantially prevent formation or accumulation of bacteria.
22. The fastener of claim 1 comprising a coating that has chemical properties that substantially inhibit or reduce growth of bone at the coating such that the ingrowth of bone between the expansion portion and the body is reduced when the fastener is in the expanded configuration.
23. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0052] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying Figures, in which:
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
[0071] Embodiments of the present invention generally relate to an expandable fastener. For example, the fastener may be used for orthopaedic applications to secure stabilisation members used to stabilise fractured bones. The fastener is arranged for positioning in a bore hole in bone.
[0072] The fastener has a body and expansion portions that are moveable between a contracted and an expanded configuration such that, in use, the expansion portions urge outwardly from the body towards the bone surrounding the bore hole. The fastener is arranged such that ingrowth of bone between the expansion portions and the body or into the internal section of the body is substantially avoided when the expansion portions are in the expanded configuration.
[0073] The fastener may be arranged such that a thickness of each of the expansion portions overlaps with the thickness of the body when the fastener is in the expanded configuration. Each expansion portion typically contacts the body along the length of the expansion portion (and typically also across the width) such that a gap is avoided when the expansion portion is in the expanded configuration. Alternatively or additionally, the fastener comprises an element, such as a layer or a fill material, which is arranged to cover or fill at least a portion of a gap between the expansion portion and the body or between adjacent expansion portions when the fastener is in the expanded configuration.
[0074] The fastener has a hollow interior region for receiving an actuating member that engages with the expansion portions and urges the expansion portions outwardly when the actuating member is moved into the interior region of the fastener.
[0075] In general, such a fastener may be inserted into a provided predrilled bore hole in bone as follows. The fastener is provided in a contracted state and engaged with a suitable tool that holds the fastener and prevents translational or rotational movement relative to the fastener. The tool is then used to insert the fastener into the predrilled bore hole. As will be described in further detail below, the fastener may comprise an actuating member. The tool is kept engaged with the fastener while the actuating member is inserted into the fastener to stop relative translational or rotational movement between the fastener and the bone. The actuating member is then inserted into a hollow space within the fastener along an axis of the fastener and moved towards a distal portion of the fastener. Alternatively, the fastener may be arranged such that the actuating member is rotated within the body of the fastener. In either case, one or more expansion portions urge outwardly during movement of the actuating member towards an expanded configuration in which the one or more expansion portions engage with the bore hole.
[0076] The fastener may be removed from the bore hole as follows. Initially the tool is engaged with the fastener in a manner such that rotational or translational movement of the fastener relative to the tool is prevented. The tool will also prevent translational and rotational movement of the fastener relative to the bone. The actuating member is then removed either by rotational movement or translational movement along the axis of the fastener whereby the one or more expansion portions contract into the contracted configuration so that the fastener can be removed from the bore hole. In an alternative variation which will be described in further detail below, the actuating member may also function as a removal member and may engage with the one or more expansion portions to move the one or more expansion portions to the contracted configuration.
[0077] Specific examples of the fastener will now be described with reference to
[0078] Referring initially to
[0079] In use, each expansion portion 16 urges outwardly from the body 14 towards the bone surrounding the bore hole (not shown). In this embodiment, the fastener 10 has a substantially circular cross-sectional shape in a plane that is transversal to the axis A. The fastener 10 is formed from bio-compatible materials.
[0080] Further, the body 14 of the fastener 10 has a threaded or corrugated outer surface along its length and at least a portion of the length of the expansion portions comprises a threaded or corrugated outer surface.
[0081] Referring now to
[0082] Referring now to
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[0084] In a variation of the above described embodiment the expansion portions have a thickness that is tapered in a direction around the axis of the fastener such that, when the expansion portions are in the expanded configuration, each expansion portion projects at one side portion further away from the axis than at an opposite second side portion. This embodiment provides the advantage that the contraction of the expansion portions is facilitated when the actuating member is removed and the fastener is rotated about the axis in a direction towards the thinner side portions of the expansion portions.
[0085] In general, each expansion portion has a bending region at which the material is thinner and at which the expansion portion predominantly bends when the expansion portion moves into the expanded configuration. Further, each expansion portion has an actuating surface that is sloped inwardly. The bending section should be as short as practical for providing elastic or substantially elastic deformation. A shorter bending section allows more expansions per unit length, which increases fixation strength. A shorter bending section also provides a stiffer spring-back force, which helps removability. Further, a shorter bending section also increases an expansion angle, which further increases fixation strength.
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[0088] The fastener 50 comprises a body 52 and expansion portions 54. In this example, the surface of the body 52 comprises an outer thin deformable layer of material 56 that is arranged such that, when the expansion portions 54 urge outwardly, contact surfaces of the body 52 fractionally engage with sidewalls of the expansion portions 54 thereby allowing the outer thin deformable layer of material 56 to deform and fill or overlap at least a portion of a gap that may otherwise form between the expansion portions 54 and the body 52. This results in accumulation of material, which is schematically indicated in
[0089] A person skilled in the art will appreciate that alternatively portions of the expansion portion 54 may comprise this outer thin deformable layer of material.
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[0093] If an expansion portion 82 fails to contract, a removal element 89 that couples with the fastener 80 may be used. The expansion portions 82 comprise in this embodiment holes 88 that taper inwardly. The removal element 89 comprises projections that are arranged for engagement with the expansion portions 82 and within the holes 88 of the expansion portions 82 such that when the removal element 89 has engaged with the expansion portions 82 in the expanded configuration as shown in
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[0098] This embodiment allows a greater expansion angle of the expansion portion 122 while substantially avoiding any gap between the body 126 and the expansion portion 122 when the expansion portion 122 is in the expanded configuration, which further increases the fixation strength of the fastener 120.
[0099] This embodiment further allows a section 127 with a threaded or corrugated outer surface to be positioned at the outer surface of the bending section 125 to cover or fill a gap at the bending section 125 between the body 126 and the expansion portion 122 when the expansion portion 122 is in the expanded configuration. Thereby, ingrowth of bone between the body 126 and the expansion portion 122 when the expansion portion 122 is in the expanded configuration is prevented in the area surrounding the bending section 125 and the threaded or corrugated outer surface of the additional section 127 further increases the fixation strength of the fastener 120 in the bore hole of a bone (not shown).
[0100] In this embodiment, when an actuating member 128 is received along an axis A of the fastener 120 and urges the expansion portion 122 outwardly, it is also possible to fill in the gap along the axis A of the body 126 of the fastener 120 with a deformable material 129 infused with an antibacterial substance to prevent growth of bacteria along the axis of the body 126 of the fastener 120 when the expansion portion 122 is in the expanded configuration. The deformable material 129 may comprise rubber.
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[0105] Further, when the expansion element 166 is moved away from the actuating element 167, the expansion portions 164 are urged to move inwardly and away from the actuating element 168, such that the fastener 160 is transferred to a contracted configuration (a).
[0106] Numerous variations and modifications will suggest themselves to persons skilled in the relevant art, in addition to those already described, without departing from the basic inventive concepts. All such variations and modifications are to be considered within the scope of the present invention, the nature of which is to be determined from the foregoing description. For example, the fasteners may not necessary have a substantially circular cross-sectional shape and may alternatively have any other suitable cross-sectional shape. Further, the fasteners may be formed from any suitable material.