PHARMACEUTICAL COMPOSITION PARTICLES AND ORALLY DISINTEGRATING PREPARATION INCLUDING THE SAME

Abstract

Provided are pharmaceutical composition particles which are capable of achieving both of masking of an unpalatable taste and improvement in dissolution properties; an orally disintegrating tablet including the pharmaceutical composition particles; and a method for manufacturing the pharmaceutical composition particles. Each of the pharmaceutical composition particles includes: a core particle containing a water-soluble gelling swelling substance; an intermediate layer containing a drug and coating an outside of the core particle; and an outer layer containing a water-insoluble substance and coating an outside of the intermediate layer. In addition, the orally disintegrating tablet includes the above-described pharmaceutical composition particles.

Claims

1. Pharmaceutical composition particles, wherein each of the pharmaceutical composition particles comprise: a core particle containing a water-soluble gelling swelling substance; an intermediate layer containing a drug and coating an outside surface of the core particle; and an outer layer containing a water-insoluble substance and coating an outside surface of the intermediate layer.

2. The pharmaceutical composition particles according to claim 1, wherein the gelling swelling substance has a viscosity of 10 mPa.Math.s or more in a 2% aqueous solution at a temperature of 25 C.

3. The pharmaceutical composition particles according to claim 1, wherein the outer layer of each of the pharmaceutical composition particles contains more than 55% by weight of the water-insoluble substance based on the total weight of the outer layer.

4. The pharmaceutical composition particles according to claim 1, wherein the gelling swelling substance of each of the pharmaceutical composition particles has a swelling power (S) greater than or equal to 650.

5. The pharmaceutical composition particles according to claim 1, wherein each of the pharmaceutical composition particles has a coating quantity of the outer layer which is greater than or equal to 5% by weight and less than or equal to 50% by weight, based on the weight of the intermediate layer-coated particle upon which the outer layer is coated, said intermediate layer-coated particle comprising a core particle coated with an intermediate layer.

6. An orally disintegrating tablet comprising the pharmaceutical composition particles according to claim 1.

7. The pharmaceutical composition particles according to claim 2, wherein the outer layer of each of the pharmaceutical composition particles contains more than 55% by weight of the water-insoluble substance based on the total weight of the outer layer.

8. The pharmaceutical composition particles according to claim 2, wherein the gelling swelling substance of each of the pharmaceutical composition particles has a swelling power greater than or equal to 650.

9. The pharmaceutical composition particles according to claim 3, wherein the gelling swelling substance of each of the pharmaceutical composition particles has a swelling power greater than or equal to 650.

10. The pharmaceutical composition particles according to claim 2, wherein each of the pharmaceutical composition particles has a coating quantity of the outer layer which is greater than or equal to 5% by weight and less than or equal to 50% by weight, based on the weight of the intermediate layer-coated particle upon which the outer layer is coated, said intermediate layer-coated particle comprising a core particle coated with a intermediate layer.

11. The pharmaceutical composition particles according to claim 3, wherein each of the pharmaceutical composition particles has a coating quantity of the outer layer which is greater than or equal to 5% by weight and less than or equal to 50% by weight, based on the weight of the intermediate layer-coated particle upon which the outer layer is coated, said intermediate layer-coated particle comprising a core particle coated with an intermediate layer.

12. The pharmaceutical composition particles according to claim 4, wherein each of the pharmaceutical composition particles has a coating quantity of the outer layer which is greater than or equal to 5% by weight and less than or equal to 50% by weight, based on the weight of the intermediate layer-coated particle upon which the outer layer is coated, said intermediate layer-coated particle comprising a core particle coated with an intermediate layer.

13. An orally disintegrating tablet comprising the pharmaceutical composition particles according to claim 2.

14. An orally disintegrating tablet comprising the pharmaceutical composition particles according to claim 3.

15. An orally disintegrating tablet comprising the pharmaceutical composition particles according to claim 4.

16. An orally disintegrating tablet comprising the pharmaceutical composition particles according to claim 5.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0045] FIG. 1 is a graph showing results of a dissolution test as to fine particles in Example 4 and Example 6 in which the numbers of revolutions of a paddle are 50 rpm and 100 rpm.

DESCRIPTION OF EMBODIMENTS

[0046] Hereinafter, an embodiment of the present invention will be described.

[0047] Pharmaceutical composition particles in the present invention mean a particulate composition containing a drug, which can be provided in various oral administration dosage forms.

[0048] Suppressing of drug release or suppressing of initial drug dissolution in the present invention means that in a Paddle method with 50 rpm according to the Japanese Pharmacopeia Dissolution Test in which a test fluid supposing an intraoral condition is used, a dissolution rate of a drug is suppressed to a range of 0% to 15%. Hereinafter, a period of time for which a drug dissolution rate is within the above-mentioned range is referred to as a lag time.

[0049] When the particles according to the present invention are retained in the oral cavity for a fixed time, saliva moves through outer layers thereof into the particles and a gelling swelling substance swells. Even in particles whose gelling swelling substance is softened and dissolved little by little and whose 0% to 15% of a drug thereinside is dissolved in 900 mL of a dissolution test fluid for two minutes, the gelling swelling substance comes to be in a gelling state inside the outer layers and remains in a clayey state by a small quantity of saliva being present in the oral cavity and is not diffused into the oral cavity, and naturally, the drug inside the particles is not diffused in the oral cavity, thereby allowing a bitter taste in the oral cavity to be masked.

[0050] According to the findings made by the present inventors, in order to mask an unpalatable taste of a drug for one to two minutes upon taking the pharmaceutical composition particles, a lag time of approximately two minutes is required. Also in the case of the pharmaceutical composition particles according to the present invention, if the condition of the above-mentioned dissolution rate in the dissolution test is satisfied, masking of the unpalatable taste of the drug is achieved. It is to be noted that when upon the test with 50 rpm, the gelling swelling substance is exposed to the outer layers of the particles, due to their viscosity, a phenomenon in which the particles are mutually aggregated and deposited on a round-bottom portion of a container for the dissolution test and the drug comes to be hardly released may occur. With regard to the pharmaceutical composition particles which caused the above-mentioned phenomenon, in order to prevent the aggregation and the deposition, tests with 100 rpm were carried out.

[0051] In addition, the expression of rapidly releasing a drug or rapid drug release in the present invention means drug release conditions under which sufficient drug efficacy development can be expected. In other words, in dissolution tests using a test fluid supposing a gastrointestinal tract fluid, it is at least required that a drug dissolution rate attained after 60 minutes from the start of each of the tests is greater than or equal to 90%, and when more rapid release is demanded, it is preferable that a drug dissolution rate after 30 minutes from the start of each of the tests is greater than or equal to 80%. In each of these dissolution tests, in a case where a drug dissolution rate does not reach each of the above-mentioned rates, it means that depending on a drug, absorption of the drug in an upper gastrointestinal tract is reduced and sufficient drug efficacy development cannot be expected.

[0052] The unpalatable taste in the present invention means specifically a bitter taste, a rough taste, a harsh taste, an acid taste, an astringent taste, a pungent taste, and the like.

[0053] As the test fluid supposing the intraoral condition in the present invention, according to the finding that intraoral pH is weakly acidic, the 2nd fluid in the Japanese Pharmacopeia Dissolution Test (a phosphoric acid buffer solution with pH 6.8) was used. As the test fluid supposing the gastrointestinal tract fluid, the 1st fluid in the Japanese Pharmacopeia Disintegration Test in consideration of a variation in intragastric pH (a hydrochloric acid buffer solution with pH 1.2), or the 2nd fluid in the Dissolution Test was used.

[0054] Hereinafter, a constitution and the like of each of the pharmaceutical composition particles according to the present invention will be described.

[0055] A core particle containing a gelling swelling substance in the present invention means a particle constituted of only a gelling swelling substance and a particle constituted of a gelling swelling substance and one kind or two or more kinds of additives, and as the core particle, a particle whose core containing no gelling swelling substance is coated with a gelling swelling substance is also included. In the core particle, two or more kinds of gelling swelling substances may be mixed to be used, and the core particle may be constituted of the gelling swelling substance or gelling swelling substances as a plurality of layers.

[0056] It is indispensable for the gelling swelling substance used in the present invention to be a substance which absorbs water, gels in a pasty state, and swells. As the gelling swelling substance, for example, there are carboxymethylcellulose sodium, polyethylene oxide, sodium polyacrylate, sodium alginate, propylene glycol alginate, xanthan gum, carrageenan, guar gum, tara gum, pectin, hydroxypropylmethylcellulose, hydroxypropylcellulose, hydroxyethylcellulose, methylcellulose, carboxyvinyl polymer, locust bean gum, tamarind seed gum, gum arabic, karaya gum, agar, gelatin, polyvinyl alcohol or a copolymer whose one part is the polyvinyl alcohol, and the like. One kind or two or more kinds of these gelling swelling substances are used to form the core particle.

[0057] Also when the core particles are manufactured directly from the gelling swelling substance or gelling swelling substances and also when the core particles are manufactured by coating the cores containing no gelling swelling substance with the gelling swelling substance or gelling swelling substances, for the purpose of improving mutual adhesive power of the gelling swelling substance or gelling swelling substances, it is free to concurrently blend and use through dissolution or the like a binder such as hydroxypropylcellulose, hydroxypropylmethylcellulose, polyvinylpyrrolidone, copolyvidone, macrogol, ethylcellulose, polyvinylacetal diethylaminoacetate, hydroxypropylmethylcellulose, and hypromellose phthalate which are used widely as a binder.

[0058] In addition, for the purpose of adjusting a dissolution rate or the like of the gelling swelling substance or gelling swelling substances, it is free to blend the core particles with a saccharide or sugar alcohol such as mannitol, erythritol, and xylitol; organic acid such as citric acid, tartaric acid, and malic acid; or the like.

[0059] It is to be noted that it is also possible to subject particles constituted of a gelling swelling substance single ingredient to sifting or the like to be uniform so as to have an average particle diameter of, for example, approximately 50 to 200 m and to use the sifted particles as the core particles as they are.

[0060] Viscosities and swelling power of the above-mentioned gelling swelling substances extremely largely differ among product items and grades thereof. Accordingly, a blending quantity of the gelling swelling substance or gelling swelling substances in the core particle cannot be sweepingly determined. However, daringly speaking, it is preferable that a blending quantity of the gelling swelling substance or gelling swelling substances in the core particle is greater than or equal to 20% and preferably, is greater than or equal to 40% with respect to the core particle. When the core containing no gelling swelling substance is coated with the gelling swelling substance or gelling swelling substances to thereby obtain the core particle, it is preferable that a coating quantity of the gelling swelling substance or gelling swelling substances is greater than or equal to 5% by weight with respect to the core containing no gelling swelling substance, and it is more preferable that the coating quantity of the gelling swelling substance or gelling swelling substances is greater than or equal to 10% by weight with respect thereto. In addition, it is preferable that the coating quantity thereof is less than or equal to 75% by weight and it is more preferable that the coating quantity thereof is less than or equal to 60% by weight with respect thereto. If the coating quantity is lower than 5% by weight, there is concern that no sufficiently long lag time may be generated.

[0061] The intermediate layer in the present invention is present between the core particle containing the gelling swelling substance or gelling swelling substances and the outer layer and is formed as a coating layer constituted of a drug and one kind or two or more kinds of additives. The additives are typically binders to be blended for enhancing binding properties of the particles of the drug, and it is free to contain a dissolution rate ameliorating agent or the like such as a saccharide and a disintegrating agent as necessary. As the binder, cited are hydroxypropylcellulose, hydroxypropylmethylcellulose, polyvinylpyrrolidone, copolyvidone, ethylcellulose, and the like. However, the binder is not limited thereto.

[0062] The outer layer in the present invention is a coating layer constituted of one kind or two or more kinds of a water-insoluble substance or water-insoluble substances and is a layer which may contain one kind or two or more kinds of a water-conducting adjusting substance or water-conducting adjusting substances. Coating of the outer layer is applied further to the coating of the intermediate layer with which the core particle is coated. By controlling a speed of infiltration of water into an inside of the pharmaceutical composition particle, the outer layer adjusts a water-absorbing gelling swelling speed of the core particle and thereby generates a lag time.

[0063] The coating of the outer layer may be applied directly onto the intermediate layer. Coating of a component or components which do not hinder the generation of the lag time and the subsequent rapid drug release may be applied onto the intermediate layer as a coating layer of one layer or two or more layers, and thereafter, coating of the outer layer may be applied. Coating of a component or components which do not hinder the generation of the lag time and the subsequent rapid drug release may be applied onto the outer layer as a coating layer of one layer or two or more layers. In addition, since the purpose of the outer layer is to control the speed of infiltration of water, in accordance with purposes of controlling, the outer layer may be one layer or may be a plurality of layers consisting of two or more layers, causing no problem.

[0064] The water-insoluble substance used for forming the outer layer is one of essential components, which is applied onto the outer layer to control the speed of infiltration of water, and has dissolving properties, with the water-insoluble substance being thought to be hard to dissolve, extremely hard to dissolve, or practically insoluble in water. As the water-insoluble substance, specifically, cited are ethylcellulose, acetylcellulose, cellulose acetate phthalate, carboxymethylethylcellulose, hydroxypropylmethylcellulose acetate succinate, hydroxypropylmethylcellulose phthalate, dimethylaminoethyl methacrylate-methyl methacrylate copolymer, methyl acrylate-methacrylic acid copolymer, an ethyl acrylate-methyl methacrylate copolymer dispersion liquid, aminoalkyl methacrylate copolymer RS, dry methacrylic acid copolymer LD, aminoalkyl methacrylate copolymer E, methacrylic acid copolymer L, methacrylic acid copolymer LD (an aqueous dispersion liquid), methacrylic acid copolymer S, polyvinylacetal diethylaminoacetate, dry milky white lac, shellac, zein, higher fatty acid such as stearic acid, higher alcohol such as cetanol and stearyl alcohol, a low melting point substance such as carnauba wax, beeswax, and paraffin, whose melting point is 30 C. to 120 C., ester of higher fatty acid and polyhydric alcohol such as sucrose fatty acid ester, fat such as hydrogenated castor oil, synthetic wax, talc, a lubricant such as magnesium stearate, and the like, but the water-insoluble substance is not limited thereto. One kind or two or more kinds of the water-insoluble substances can also be appropriately combined to be used. In addition, it is also free to mix a plasticizer such as castor oil, dibutyl phthalate, and triethyl citrate to be used.

[0065] In addition, upon forming the outer layer, the water-insoluble substance can be blended with a water-soluble substance, a hydrophilic substance, or the like as the water-conducting adjusting substance. The water-conducting adjusting substance referred to herein is a component which is blended together with the water-insoluble substance in the outer layer in order to adjust the speed of infiltration of water and a quantity of infiltration, is a component which is easily soluble in water, and is a component such as a disintegrating agent, which is hydrophilic and allows water to easily pass therethrough. Specifically, as examples of the water-conducting adjusting substance in the outer layer according to the present invention, cited are pregelatinized starch, casein sodium, a carboxyvinyl polymer, carboxymethyl starch sodium, sucrose fatty acid ester, hydroxypropylcellulose, hydroxypropylmethylcellulose, methylcellulose, hydroxyethylcellulose, pullulan, polyvinylpyrrolidone, copolyvidone, polyoxyethylene-polyoxypropylene glycol, a polyvinyl alcohol-polyethylene glycol graft copolymer, polyvinyl alcohol, macrogol, polyethylene oxide, amino acid such as glycine and alanine, a sweetening agent such as glycyrrhizic acid, a saccharide such as dextrin and lactose, sugar alcohol such as mannitol and xylitol, microcrystalline cellulose, crospovidone, triethyl citrate, and the like, but the water-conducting adjusting substance is not limited thereto. In addition, one kind or two or more kinds of the water-conducting adjusting substances can also be appropriately combined to be used.

[0066] As a composition ratio of the water-insoluble substance and the water-conducting adjusting substance in the outer layer according to the present invention, in accordance with purposes of physical properties of a drug, an absorption site, kinds of preparations, and the like, a ratio suitable for achieving the purposes is selected. It is to be noted that in a case where in the pharmaceutical composition particles according to the present invention, water permeability of the outer layer is high (a case where a blending quantity of the water-conducting substance blended together with the water-insoluble substance is large), there may be a case where the gelling swelling substance or gelling swelling substances inside the core particle is or are rapidly exposed through fine pores of the outer layer to an inside of the oral cavity, and due to its viscosity, the particles solidifies inside the oral cavity and sticking thereof onto an oral mucosa occurs. Accordingly, it is preferable that a content of the water-insoluble substance in the outer layer is greater than or equal to 30% by weight, and more preferably, the content thereof is greater than or equal to 50% by weight, and in particular, it is preferable that the content thereof exceeds 55% by weight. In addition, if the ratio of the water-insoluble substance is lower than 30% by weight, there is concern that a speed at which the water infiltrates into the pharmaceutical composition particles cannot be sufficiently controlled and a sufficiently long lag time cannot be generated.

[0067] Also as a coating quantity of the outer layer in the present invention, a quantity suitable for achieving the objects of the present invention is selected. Specifically, it is preferable that the coating quantity thereof is greater than or equal to 5% by weight with respect to the intermediate layer-coated particles having the core particle coated with the intermediate layer, and in particular, it is preferable that the coating quantity thereof is greater than or equal to 7% by weight with respect thereto; and in addition, it is preferable that the coating quantity thereof is less than or equal to 50% by weight with respect thereto, and in particular, it is preferable that the coating quantity thereof is less than or equal to 30% by weight with respect thereto. If the coating quantity is lower than 5% by weight, there may be a case where coating onto a surface of the pharmaceutical composition particle is not applied uniformly, and there may be a case where due to the extremely thin outer layer, the speed at which the water infiltrates into the pharmaceutical composition particle cannot be sufficiently controlled, and there may be a case where the sufficiently long lag time cannot be generated, and a phenomenon in which the particles adheres to the inside of the oral cavity may occur. In addition, if the coating quantity is excessively large, there may be a case where the rapid drug release after the lag time is not achieved.

[0068] The drug used in the present invention is not particularly limited as long as the drug is an active component which is therapeutically or prophylactically effective. As pharmaceutically active components, for example, cited are hypnotics and sedatives; sleep inducing drug; migraine drug; anxiolytic; antiepileptic drug; antidepressant drug; antiparkinsonian drug; psychoneurotic drug; drug for the central nervous system; local anesthetic; a skeletal muscle relaxant; autonomic agents; antipyretic analgesic antiphlogistic; antispasmodics; antidizziness drug; cardiotonic drug; antiarrhythmic agents; diuretic; hypotensive drug; vasoconstrictors; vasodilators; cardiovascular agents; hypolipidemic drug; a respiratory stimulant; antitussive drug; expectorants; antitussive expectorant agents; a bronchodilator; antidiarrheal drug; an intestinal regulator; antiulcer drug; stomachics and digestives; an antacid; cathartic drug; choleretic drug; agents for digestive organs; adrenal hormone preparations; hormone drug; agents for urinary organs; vitamin preparations; hemostatic drug; drug for liver diseases; therapeutic drug for gout; antidiabetic drug; anti-histamine drug; antibiotic drug; antibacterial drug; antineoplastic drug; chemotherapeutic drug; multi-ingredient cold medication; nutritional fortification health drug; drug for osteoporosis; and the like.

[0069] A blending quantity of the drug in the pharmaceutical composition particle is not particularly limited. It is preferable that the blending quantity thereof is greater than or equal to 0.5% by weight with respect to the whole quantity of the pharmaceutical composition particle. In addition, it is preferable that the blending quantity thereof is less than or equal to 80% by weight with respect thereto, and in particular, it is preferable that the blending quantity thereof is less than or equal to 70% by weight with respect thereto, and it is further preferable that the blending quantity thereof is less than or equal to 60% by weight with respect thereto. In this regard, however, each of the blending quantities of the drug mentioned herein is merely one example, which is applicable to the present invention, and should not be restrictively construed.

[0070] As a particle diameter of each of the pharmaceutical composition particles according to the present invention, it is preferable that the longest diameter is less than or equal to 2 mm. When a shape of each of the pharmaceutical composition particles can be approximated to a sphere, it is preferable that an average particle diameter is less than or equal to 2 mm. In addition, when each of the pharmaceutical composition particles has a shape other than the sphere, it is preferable that an average longest diameter is less than or equal to 2 mm.

[0071] The pharmaceutical composition particles according to the present invention in which the unpleasant taste is masked are particularly useful as fine particles for an orally disintegrating tablet which is retained in the oral cavity for a comparatively long time. When the pharmaceutical composition particles according to the present invention are contained in the orally disintegrating tablet, in order to reduce a rough feeling in the oral cavity, it is preferable that the pharmaceutical composition particles are prepared so as to have an average particle diameter of 350 m or less. A more preferable average particle diameter of the pharmaceutical composition particles is 50 m to 350 m, and a further preferable average particle diameter thereof is 70 m to 300 m.

[0072] It is needless to say that the pharmaceutical composition particles according to the present invention can be manufactured by using a variety of pharmaceutical additives used as commonly used additives. As the pharmaceutical additives, for example, cited are a taste masking agent, a sweetening agent, a flavoring agent, a coloring agent, a stabilizing agent, an anti-oxidizing agent, a pH-adjusting agent, a solubilizing agent, a dissolution adjuvant, a fluidizer, a buffer agent, and the like, but the pharmaceutical additives are not limited thereto.

[0073] Required quantities of the pharmaceutical composition particles according to the present invention are blended as they are, thereby allowing a variety of forms of orally administrable medicinal compositions to be manufactured. The preparations referred to herein are powder, granules, tablets, troches, dry syrup preparations, and the like. There may be a case where only by blending and mixing said fine particles for formulation as they are, the powder and the granules can be formulated. When the orally disintegrating tablets recently attracting attention are manufactured, it is required to devise a formulation method in which said fine particles for formulation are blended.

[0074] Next, a method for manufacturing the pharmaceutical composition particles according to the present invention will be described.

[0075] The pharmaceutical composition particles according to the present invention are manufactured by coating the core particles containing the gelling swelling substance or gelling swelling substances with the intermediate layers containing the drug and the outer layers.

[0076] When as the core particles, only the gelling swelling substance is used, since particles of a gelling swelling substance single ingredient are available on the market, it is preferable that these particles are subjected to sifting or the like to make particle diameters uniform so as to have an average particle diameter of, for example, approximately 50 m to 300 m and the shifted particles are used as the core particles. Needless to say, however, it is free to manufacture particles constituted of the gelling swelling substance alone or particles constituted of the gelling swelling substance and one kind or two or more kinds of additives to be used as the core particles.

[0077] When as the core particles, the particles (cores) containing no gelling swelling substance and coated with the gelling swelling substance are used, ordinarily, it is desired that an average particle diameter of the finished particles is approximately 100 m to 200 m. In order to attain the average particle diameter of approximately 100 m to 200 m after the substantially sphere-shaped core particles have been coated with the intermediate layers and the outer layers with their spherical shapes being kept, it is required that an average particle diameter of a substance which is suspended in a solution used for coating is less than or equal to one tenth of that of each of the coating particles to be coated. Accordingly, it is preferable that an average particle diameter of the gelling swelling substance included in the intermediate layers is less than or equal to 15 m; it is more preferable that the average particle diameter thereof is less than or equal to 10 m; and it is most preferable that the average particle diameter thereof is less than or equal to 7 m. One example of a method for manufacturing the core particles includes: a pulverization step of pulverizing the gelling swelling substance so as to have an average particle diameter of 15 m or less; a suspension step of obtaining a suspension by suspending the gelling swelling substance pulverized at the pulverization step in an organic solvent; and a step of forming a layer of the gelling swelling substance on an outside of the core by spraying the suspension obtained at the suspension step onto the core containing no gelling swelling substance. It is preferable that the organic solvent used in the suspension step is ethanol, and water may be blended in the organic solvent in a range in which the suspension is not hindered. It is free to concurrently blend and use through dissolution or the like a binder such as hydroxypropylcellulose, hydroxypropylmethylcellulose, polyvinylpyrrolidone, copolyvidone, macrogol, ethylcellulose, polyvinylacetal diethylaminoacetate, hydroxypropylmethylcellulose, and hypromellose phthalate which are used widely as a binder. Of course, it is needless to say that only the water is used as a solvent and the formulation method can be thereby devised. It is to be noted that in this description, the average particle diameters are measured by means of a laser diffraction/scattering particle size distribution measuring apparatus.

[0078] As a method of coating the core particles with the intermediate layers containing the drug or a method of coating the intermediate layers with the outer layers containing the water-insoluble polymer, it is preferable that a method in which coating is conducted by means of a machine widely used in a coating operation of the particulate composition, such as a fluidized bed coating apparatus, a tumbling coating apparatus, and a centrifugal tumbling coating apparatus is adopted. For example, a required quantity of the solution containing the coating component may be sprayed by means of a spray gun while the core particles or intermediate layer-coated particles which are targeted for coating are caused to be flowing in the tumbling fluidized bed coating apparatus. This solution containing the coating component is prepared by dissolving or dispersing an essential component and the like in a solvent such as water, ethanol, and methanol. However, it is also possible to appropriately mix these solvents to be used. It is to be noted that needless to say, the method of coating of these layers is not limited to a wet method.

[0079] Hereinafter, the orally disintegrating tablet containing the pharmaceutical composition particles according to the present invention will be described.

[0080] The orally disintegrating tablet referred to in the present invention means a preparation similar to a tablet which disintegrates within a fixed time, preferably within one minute, and more preferably within 45 seconds. For example, cited are orally disintegrating tablets containing pharmaceutical composition particles, disclosed in Japanese Patent Application Laid-Open Publication No. 2012-240917, Japanese Patent No. 4019374, Japanese Patent No. 3746167, and the like, respectively. As with these, the pharmaceutical composition particles according to the present invention can be used to make the orally disintegrating tablet, together with an appropriate excipient, disintegrating agent, binder, lubricant, and the like.

[0081] As specific examples of manufacturing methods, there are a variety of methods such as a method (1) in which the pharmaceutical composition particles are mixed as they are together with sugar or sugar alcohol and a selected disintegrating agent and are subjected to pressurizing and compressing, thereby manufacturing tablets; a method (2) in which the pharmaceutical composition particles are mixed with the sugar or the sugar alcohol, a selected disintegrating agent, and the like and are granulated by a binder solution to be particles, the particles are mixed with an appropriate other additive agent for tablets and are subjected to the pressurizing and compressing, thereby manufacturing tablets; and a method (3) in which the pharmaceutical composition particles are mixed with a saccharide having low moldability, the obtained mixture is sprayed to be coated, with a saccharide having high moldability used as a binder, and/or granulated, the resultant is subjected to low-pressure compression forming and thereafter, is humidified and dried, thereby manufacturing tablets. It is to be noted that in the case of the orally disintegrating tablets having the pharmaceutical composition particles blended therein, special consideration for destruction of the particles, hardness of the tablets, disintegrating properties, content uniformity, and the like is required, the method for manufacturing the orally disintegrating tablets should not be limited to the methods described herein, and there is no problem even when any method such as a molding method and a wet forming drying method is adopted upon tableting.

[0082] It is preferable that a blending quantity of the fine particles for formulation, that is, the pharmaceutical composition particles in a tablet is greater than or equal to 5% by weight and less than or equal to 85% by weight with respect to a tablet weight, it is more preferable that the blending quantity thereof is greater than or equal to 5% by weight and less than or equal to 70% by weight with respect thereto, and it is further preferable that the blending quantity thereof is greater than or equal to 10% by weight and less than or equal to 70% by weight with respect thereto. However, the blending quantity should not be limited thereto. If the blending quantity of the pharmaceutical composition particles is larger than 85% by weight, there may be a case where it is concerned that a strength and dissolution properties as a tablet, in particular, as an orally disintegrating tablet are not achieved.

[0083] The orally disintegrating tablet according to the present invention can be manufactured by blending a general additive agent which is ordinarily used for manufacturing tablets in addition to the pharmaceutical composition particles according to the present invention. As the excipient, sugar or sugar alcohol such as mannitol, erythritol, maltitol, and lactose; microcrystalline cellulose; calcium hydrogen phosphate; and the like can be used. As the binder, corn starch, polyvinylpyrrolidone, copolyvidone, hydroxypropylcellulose, polyvinyl alcohol, and the like can be used, and as long as the binder is an ordinary binder, the binder is not limited thereto. As the disintegrating agent, for example, carmellose, crospovidone, corn starch, partially pregelatinized starch, carmellose calcium, croscarmellose sodium, low substituted hydroxypropylcellulose, and the like which are ordinarily used can be used. In addition, it is also free to improve a feeling in taking medicine by blending a sweetening agent, a taste masking agent, and the like in the preparation.

[0084] The present invention is summarized as described below.

[0085] (1) Each of the pharmaceutical composition particles according to the present invention includes: the core particle containing the water-soluble gelling swelling substance; the intermediate layer containing the drug and coating the outside of the core particle; and the outer layer containing the water-insoluble substance and coating the outside of the intermediate layer.

[0086] (2) In each of the pharmaceutical composition particles according to the above-mentioned (1), it is preferable that the gelling swelling substance has a viscosity of 10 mPa.Math.s or more in a 2% aqueous solution at a temperature of 25 C.

[0087] (3) In each of the pharmaceutical composition particles according to the above-mentioned (1) or (2), it is preferable that the outer layer contains the water-insoluble substance whose content is greater than 55% by weight with respect to a total weight of the outer layer.

[0088] (4) In each of the pharmaceutical composition particles according to any of the above-mentioned (1) to (3), it is preferable that the swelling power (S) of the gelling swelling substance is greater than or equal to 650.

[0089] (5) In each of the pharmaceutical composition particles according to any of the above-mentioned (1) to (4), it is preferable that a coating quantity of the outer layer is greater than or equal to 5% by weight and less than or equal to 50% by weight with respect to an intermediate layer-coated particle having the core particle coated with the intermediate layer.

[0090] (6) The orally disintegrating tablet according to the present invention includes the pharmaceutical composition particles according to any of the above-mentioned (1) to (5).

EXAMPLES

[0091] Hereinafter, the present invention will be more specifically described by Examples. However, the present invention is not limited to these Examples.

[0092] Preparation raw materials used in experiments are as follows: hydroxypropylmethylcellulose 2910 (TC-5E, viscosity: 3 mPa.Math.s, Shin-Etsu Chemical Co., Ltd.); hydroxypropylmethylcellulose 2910 (TC-5R, viscosity: 5.8 mPa.Math.s); hydroxypropylmethylcellulose 2910 (TC-5S, viscosity: 15.2 mPa.Math.s); carmellose sodium (CELLOGEN F-5A, viscosity: 4 mPa.Math.s, DKS Co. Ltd.); carmellose sodium (CELLOGEN F-7A, viscosity: 15 mPa.Math.s); carmellose sodium (CELLOGEN PR-S, viscosity: 28 mPa.Math.s); carmellose sodium (CELLOGEN F-SC, viscosity: 400 mPa.Math.s); carmellose sodium (with an average particle diameter: 230 m, viscosity: 37 mPa.Math.s); carmellose sodium (with an average particle diameter: 245 m, viscosity: 100 mPa.Math.s); carrageenan (SOAGEENA MV201, average particle diameter: 101 m, viscosity: 80 mPa.Math.s*)); xanthan gum (Ketorol CG, viscosity (in KCl): 600 mPa.Math.s or more*), SANSHO Co., Ltd.); sodium alginate (KIMICA ALGIN IL-6, viscosity: 67 mPa.Math.s*), KIMICA Corporation); hydroxypropylcellulose (HPC-L, viscosity: 7.9 mPa.Math.s, Nippon Soda Co., Ltd.); low substituted hydroxypropylcellulose (L-HPC NBD-020, Shin-Etsu Chemical Co., Ltd.); polyvinylpyrrolidone (PVP-K30, viscosity: 3 mPa.Math.s or less, BASF Japan Ltd.); ethylcellulose (ETHOCEL 7, The Dow Chemical Company); microcrystalline cellulose (particles) (CELPHERE CP102, Asahi Kasei Chemicals Corporation); microcrystalline cellulose (particles) (CELPHERE CP203); D-mannitol (Pearlitol, Roquette Japan K.K.); polyvinylacetal diethylaminoacetate (AEA, Mitsubishi-Chemical Foods Corporation); aminoalkyl methacrylate copolymer RS (EUDRAGIT RS100, HIGUCHI INC.); hydroxypropylmethylcellulose acetate succinate (AQOAT AS-MG, Shin-Etsu Chemical Co., Ltd.); castor oil (KOZAKAI PHARMACEUTICAL CO., LTD.); talc (Crown Talc Pharmacopoeia PP, Matsumura Sangyo Co., Ltd.); triethyl citrate (MORIMURA BROS., INC.); D-mannitol (C50, Roquette Japan K.K.); microcrystalline cellulose (KG-802, Asahi Kasei Chemicals Corporation); crospovidone (Kollidon CL-SF, BASF); magnesium stearate (Taihei Chemical Industrial Co., Ltd.); tartaric acid (Wako Pure Chemical Industries, Ltd.). It is to be noted that each of the viscosities indicated with the mark *) is a viscosity of a 1% solution at a temperature of 25 C. and each of the other viscosities is a viscosity of a 2% solution at the temperature of 25 C.

Experimental Example 1

[0093] Various gelling swelling substances were used; each of the gelling swelling substances and water were mixed; a blending quantity (part by weight) of the water with respect to 100 (part by weight) of each of the gelling swelling substances, which allowed a solution having a viscosity at a temperature of 30 C. in a range of 1,900 to 2,100 mPa.Math.s to be prepared, was obtained; and the blending quantity was defined to be swelling power (S) of each of the gelling swelling substances. The obtained S values were as follows: TC-5E: 317; TC-5R: 514; TC-5S: 931; CELLOGEN F-5A: 525; CELLOGEN F-7A: 953; CELLOGEN PR-S: 1,011; CELLOGEN F-SC: 2,074; carmellose sodium (with an average particle diameter: 230 m, viscosity: 37 mPa.Math.s): 1,567; carmellose sodium (with an average particle diameter: 245 m, viscosity: 100 mPa.Math.s): 1,624; SOAGEENA MV201: 3,900; KIMICA ALGIN IL-6: 2,226; HPC-L: 590; and PVP-K30: 110.

[0094] It is to be noted that in the case of CELLOGEN F-7A whose S value was 953, because a volume of a solution in which 5 g of CELLOGEN F-7A and 45 mL of ethanol were mixed and suspended was 49.3 mL, a volume of 5 g of CELLOGEN F-7A was equivalent to 4.3 mL. Accordingly, a volume of an aqueous solution prepared by adding 953 g of water, which was equivalent to the S value, to 100 g of CELLOGEN F-7A (a volume was equivalent to 86 mL) was 1,039 mL; a viscosity thereof was 1,900 to 2,100 mPa.Math.s; and a water absorption swelling rate became 12.1 times. In addition, in the case of the same experiment as to HPC-L, because a volume of 5 g of HPC-L was equivalent to 4.2 mL, a volume of an HPC-L aqueous solution prepared by adding 590 g of water, which was equivalent to the S value, to 100 g of HPC-L (a volume was equivalent to 84 mL), was 674 mL; a viscosity thereof was 1,900 to 2,100 mPa.Math.s; and a water absorption swelling rate became 8.0 times. It is to be noted that similarly, a water absorption swelling rate of each of the other gelling swelling substances was calculated as follows: TC-5E: 4.7 times; TC-5R: 7.4 times; CELLOGEN PR-S: 12.5 times; and CELLOGEN F-SC: 25.7 times.

Test Example 1

[0095] With regard to pharmaceutical composition particles (Examples 1 to 3) using the various gelling swelling substances in the core particles; and pharmaceutical composition particles (Comparative Examples 1 and 2) whose core particles contained no gelling swelling substance, a dissolution test and evaluation of masking properties of an unpalatable taste were conducted.

Example 1

[0096] A drug layering solution was prepared by suspending 25 g of ambroxol hydrochloride (with an average particle diameter of approximately 3 m) in a solution in which 6.1 g of PVP-K30 was dissolved in 243 g of ethanol. An outer layer solution was prepared by dissolving 16 g of ETHOCEL 7 and 4 g of TC-5E in a mixture solution of 162 g of ethanol and 18 g of purified water.

[0097] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 250 g of carmellose sodium (an average particle diameter: 245 m, viscosity: 100 mPa.Math.s); 274.1 g of the drug layering solution was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; and thereafter, sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining drug layering fine particles.

[0098] Next, 200 g of the drug layering fine particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); 200 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated fine particles.

Example 2

[0099] A drug layering solution was prepared by suspending 25 g of ambroxol hydrochloride (with an average particle diameter: approximately 3 m) in a solution in which 6.1 g of PVP-K30 was dissolved in 243 g of ethanol. An outer layer solution was prepared by dissolving 32 g of ETHOCEL 7 and 8 g of TC-5E in a mixture solution of 324 g of ethanol and 36 g of purified water.

[0100] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 250 g of carmellose sodium (with an average particle diameter: 230 m, viscosity: 37 mPa.Math.s); 274.1 g of the drug layering solution was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; and thereafter, sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining drug layering fine particles.

[0101] Next, 200 g of the drug layering fine particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); 400 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated fine particles.

Example 3

[0102] A drug layering solution was prepared by suspending 30 g of ambroxol hydrochloride (with an average particle diameter: approximately 3 m) in a solution in which 7.32 g of PVP-K30 was dissolved in 291.6 g of ethanol. An outer layer solution was prepared by dissolving 108 g of ETHOCEL 7 and 12 g of TC-5E in a mixture solution of 972 g of ethanol and 108 g of purified water.

[0103] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 300 g of SOAGEENA MV201 (with an average particle diameter: 101 m); 328.92 g of the drug layering solution was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; and thereafter, sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining drug layering fine particles.

[0104] Next, 300 g of the drug layering fine particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); and 1,200 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated fine particles.

Comparative Example 1

[0105] Instead of the carmellose sodium used in Example 1, CELPHERE CP203 (with an average particle diameter: 230 m) was used; and a drug layering layer solution and an outer layer solution were sprayed thereto for coating; and drying was conducted, by employing the same method as in Example 1, thereby obtaining outer layer-coated fine particles.

Comparative Example 2

[0106] Instead of the carmellose sodium used in Example 2, CELPHERE CP203 (with an average particle diameter: 230 m) was used; a drug layering layer solution and an outer layer solution were sprayed thereto for coating; and drying was conducted, by employing the same method as in Example 2, thereby obtaining outer layer-coated fine particles.

[0107] With regard to the particles obtained in Examples 1 to 3 and Comparative Examples 1 and 2, a dissolution test and evaluation of masking properties of an unpalatable taste were conducted as described below.

[0108] [Dissolution Test]

[0109] A dissolution test was conducted by taking the outer layer-coated fine particles including 20 mg of ambroxol hydrochloride, by means of an automatic 6-channel dissolution test apparatus (manufactured by TOYAMA SANGYO CO., LTD.), and in accordance with Japanese Pharmacopoeia Method 2. As a test fluid, 900 mL of the 2nd fluid in the Japanese Pharmacopeia Dissolution Test was used. It is to be noted that the number of revolutions of a paddle was 50 rpm or 100 rpm. Results of the dissolution test are shown in Table 1.

TABLE-US-00001 TABLE 1 Dissolution rate (%) Number of 30 60 revolutions of 2 15 min- 45 min- paddle (rpm) minutes minutes utes minutes utes Example 1 50 4.1 97.2 101.5 101.7 Example 2 50 8.5 90.1 93.1 95.1 98.0 Example 3 50 9.1 83.2 96.3 99.3 99.7 Comparative 50 1.5 20.2 39.5 55.2 65.2 Example 1 Comparative 50 0.3 8.4 16.1 21.3 24.6 Example 2

[0110] [Evaluation of Masking Properties of Unpalatable Taste]

[0111] Tastes of the outer layer-coated particles including the ambroxol hydrochloride and of ambroxol hydrochloride bulk powder were evaluated by employing the below-described evaluation method based on the below-described evaluation criteria. Results are shown in Table 3.

[0112] <Evaluation Method>

[0113] Four healthy adult men (panelist 1 to panelist 4) took and kept film-coated particles containing ambroxol hydrochloride whose quantity was equivalent to 15 mg, in their mouths for two minutes; thereafter, spat out these; and evaluated an unpalatable taste thereof after one minute and after two minutes. In addition, the four healthy adult men took and kept ambroxol hydrochloride bulk powder in their mouths for 10 seconds; thereafter, spat out this; and evaluated an unpalatable taste thereof.

[0114] <Evaluation Criteria of Unpalatable Taste>

[0115] : He felt no unpalatable taste.

[0116] : He slightly felt the taste but it was allowable.

[0117] +: He felt the unpalatable taste.

[0118] ++: He strongly felt the unpalatable taste.

TABLE-US-00002 TABLE 2 Example Comparative Example 1 2 3 1 2 1 minute Panelist 1 Panelist 2 Panelist 3 Panelist 4 2 minutes Panelist 1 Panelist 2 Panelist 3 Panelist 4

[0119] With regard to the ambroxol hydrochloride bulk powder, all of the panelists felt the taste as indicated by ++ from after one minute.

[0120] With regard to all of the samples in Examples 1 to 3, even after two minutes after all of the samples were taken and kept in their mouths, as to a bitter taste in their oral cavities, the unpalatable taste causing any problems was not felt and a clear effect of suppressing the unpalatable taste was obtained. In addition, also in the dissolution test, all of the samples exhibited the dissolution rates of 80% or more after 15 minutes and had drug release properties from which rapid and sufficient drug efficacy development can be expected.

[0121] In contrast to this, with regard to the pharmaceutical composition particles in Comparative Examples 1 and 2 which were obtained by coating the core particles, which did not fall under the category of the gelling swelling substance, with the drug and by coating the outer layers with the water infiltration quantity controlling layers, although after two minutes, no unpalatable taste was felt, in the dissolution test, even after 60 minutes, the drug release did not reach 70%, and it was found that the sufficient drug efficacy development cannot be expected.

Test Example 2

[0122] With regard to Examples (Examples 4 to 6 and Comparative Examples 3 and 4) which used core particles produced by coating cores containing no gelling swelling substance with a variety of gelling swelling substances and pharmaceutical composition particles (Comparative Examples 5 and 6) whose core particles contained no gelling swelling substance, as in Test Example 1, a dissolution test and evaluation of masking properties of an unpalatable taste were conducted.

Examples 4 to 6

[0123] A gelling agent solution was prepared by suspending or dissolving 120 g of a finely pulverized material such as a gelling swelling substance shown in each column in Table 3 in a solution in which 30 g of HPC-L, which was a binder, was dissolved in purified water or a mixture solution of purified water and ethanol shown in Table 4. A drug layering solution was prepared by suspending 13.85 g of ambroxol hydrochloride (with an average particle diameter of approximately 3 m) in a solution in which 3.38 g of PVP-K30 was dissolved in a mixture solution of 107.45 g of ethanol and 12.74 g of purified water. An outer layer solution was prepared by dissolving 32.56 g of ETHOCEL 7 and 3.62 g of TC-5E in a mixture solution of 293.06 g of ethanol and 32.56 g of purified water.

TABLE-US-00003 TABLE 3 Gelling swelling Water-insoluble substance or the substance like coating cores in outer layers Example 4 CELLOGEN F-7A ETHOCEL 7 Example 5 CELLOGEN PR-S ETHOCEL 7 Example 6 CELLOGEN F-SC ETHOCEL 7 Comparative Example 3 TC-5E ETHOCEL 7 Comparative Example 4 HPC-L ETHOCEL 7 Comparative Example 5 D-mannitol ETHOCEL 7 Comparative Example 6 L-HPC NBD-020 ETHOCEL 7

TABLE-US-00004 TABLE 4 Example (g) Comparative Example (g) 4 5 6 3 4 5 6 F-7A 120 PR-S 120 F-SC 120 TC-5E 120 HPC-L 120 Mannitol 120 NBD-020 120 Binder 30 30 30 30 30 30 30 Ethanol 0 765 2,565 2,280 2,565 765 4,365 Purified water 4,850 85 285 570 285 85 485

[0124] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 500 g of CELPHERE CP-102; each of the gelling agent solutions in a quantity shown in Table 4 was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; and thereafter, sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining gelling film fine particles.

[0125] Next, 180 g of the gelling film fine particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); 137.42 g of the drug layering solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining drug layering fine particles.

[0126] Subsequently, 180.90 g of the drug layering fine particles were inputted into the tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model); 361.8 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated fine particles in Examples 4 to 6.

Comparative Examples 3 to 6

[0127] Instead of the gelling swelling substances used in Examples 4 to 6, finely pulverized materials of TC-5E, HPC-L, D-mannitol, and L-HPC (NBD-020) which was a water-insoluble swelling substance were respectively used, thereby obtaining respective outer layer-coated fine particles. A gelling agent solution was prepared by suspending or dissolving 120 g of a finely pulverized material such as a gelling swelling substance shown in each column in Table 3 in a solution in which 30 g of HPC-L, which was a binder, was dissolved in a mixture solution of purified water and ethanol shown in Table 4. Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 500 g of CELPHERE CP-102; each of the gelling agent solutions in a quantity shown in Table 4 was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; and thereafter, sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining gelling film fine particles. Subsequent production of drug layering fine particles and outer layer-coated fine particles was implemented as in Examples 4 to 6. The respective outer layer-coated fine particles produced by using TC-5E, HPC-L, D-mannitol, and L-HPC (NBD-020) were made to be respective fine particles in Comparative Example 3, Comparative Example 4, Comparative Example 5, and Comparative Example 6.

[0128] [Dissolution Test and Evaluation of Masking Properties of Unpalatable Taste]

[0129] A dissolution test and evaluation of masking properties of an unpalatable taste were implemented as in Test Example 1. Results are shown in Table 5 and Table 6.

TABLE-US-00005 TABLE 5 Example Comparative Example 4 5 6 3 4 5 6 1 minute Panelist 1 Panelist 2 Panelist 3 Panelist 4 2 minutes Panelist 1 Panelist 2 Panelist 3 Panelist 4

[0130] With regard to the ambroxol hydrochloride bulk powder, all of the panelists felt the taste as indicated by ++.

TABLE-US-00006 TABLE 6 Dissolution rate (%) Number of 30 60 revolutions of 2 15 min- 45 min- paddle (rpm) minutes minutes utes minutes utes Example 4 100 1.7 71.3 90.6 94.8 96.3 Example 5 50 1.5 59.4 83.5 91.5 96.3 Example 6 100 0.7 64.5 83.5 89.6 92.0 Comparative 50 1.0 15.9 34.5 49.3 61.5 Example 3 Comparative 50 1.8 19.5 38.5 53.7 64.4 Example 4 Comparative 50 0.9 29.9 50.6 63.5 70.3 Example 5 Comparative 50 3.0 30.2 55.6 73.5 84.6 Example 6

[0131] With regard to all of the samples in Examples 4 to 6 and Comparative Examples 3 to 6, even after two minutes after all of the samples were taken and kept in their mouths, no unpalatable taste was felt, and a clear effect of suppressing the unpalatable taste was obtained. In the dissolution test, the samples in Examples 4 to 6 exhibited the dissolution rates of 80% or more after 30 minutes and had drug release properties from which rapid and sufficient drug efficacy development can be expected. In contrast thereto, with regard to the samples in Comparative Examples 3 to 6, the dissolution rates did not reach 90% even after 60 minutes, and it was found that the sufficient drug efficacy cannot be expected. It is to be noted that with regard to the samples in Comparative Examples 3 to 6, aggregation and deposition of the particles upon the dissolution test were not observed and it was clear that the dissolution speed was slow. In addition, from these results, it was also found that a sufficient effect cannot be obtained from the water-insoluble swelling agent.

Test Example 3

[0132] In the pharmaceutical composition particles according to the present invention, when cracks and the like are caused in outer layers upon conducting a dissolution test, a gelling swelling substance is exposed to surfaces thereof and mutual aggregation of the particles occurs due to viscous properties thereof inside a dissolution test fluid. Therefore, when the number of paddle revolutions upon conducting the dissolution test is low (50 rpm), wet aggregates having viscous properties are formed in the test fluid, and true dissolution data cannot be obtained. Thus, for the purpose of loosening the aggregation and obtaining the true dissolution data, comparative experiments with the number of paddle revolutions of 100 rpm were conducted.

[0133] The dissolution tests were conducted by using the particles in Example 4 and the particles in Example 6, by means of an automatic 6-channel dissolution test apparatus (manufactured by TOYAMA SANGYO CO., LTD.), and in accordance with the Japanese Pharmacopoeia Method 2. As a test fluid, 900 mL of the 2nd fluid in the Japanese Pharmacopeia Dissolution Test was used. The numbers of revolutions of a paddle were 50 rpm and 100 rpm. Results of the dissolution tests are shown in FIG. 1.

[0134] As shown in FIG. 1, with regard to the particles in Example 4 and the particles in Example 6, there are no large differences in the dissolution up to five minutes between 50 rpm and 100 rpm. With 50 rpm, dissolution speeds at and after 10 minutes were extremely slowed, and even at 60 minutes, the particles in Example 4 and the particles in Example 6 were not completely dissolved. It was seen from the visual observation upon the dissolution tests that this was attributed to the aggregation of the particles at approximately 5 to 10 minutes, and it is clear that this does not reflect the drug release in a living body. In addition, with 100 rpm, 80% or more thereof was dissolved at 30 minutes, and it is seen that the aggregation properties were loosened, and true dissolution was reflected.

[0135] Accordingly, when with the number of paddle revolutions of 50 rpm, strong mutual aggregation of the particles is recognized, for the purpose of loosening the aggregation, tests with 100 rpm are of significance.

Test Example 4

[0136] With regard to the pharmaceutical composition particles according to the present invention, drug release properties of solutions having different pH values were examined.

[0137] With regard to the particles in Example 5, dissolution tests were conducted by means of an automatic 6-channel dissolution test apparatus (manufactured by TOYAMA SANGYO CO., LTD.) in accordance with the Japanese Pharmacopoeia Method 2. As test fluids, 900 mL of the 2nd fluid in the Japanese Pharmacopeia Dissolution Test (with pH 6.8) and 900 mL of the 1st fluid in the Japanese Pharmacopeia Disintegration Test Method (with pH 1.2) were used. As the number of revolutions of a paddle, in order to prevent the aggregation of the pharmaceutical composition particles in the dissolution test fluids, 100 rpm was adopted. Results are shown in Table 7.

TABLE-US-00007 TABLE 7 Dissolution rate (%) 10 15 30 45 60 2 5 min- min- min- min- min- pH minutes minutes utes utes utes utes utes Example 5 1.2 6.5 26.5 57.6 73.9 88.5 97.6 98.5 6.8 5.8 22.2 52.4 70.4 86.6 95.6 98.1

[0138] There were no differences in dissolution properties between the two test fluids, and it is seen that the pharmaceutical composition particles according to the present invention are excellent preparations which have similar drug release properties in either of the stomach and the intestinal tract.

Test Example 5

[0139] With regard to respective particles prepared by changing the drug used in the intermediate layers (Examples 7 to 9), the same tests as in Test Example 1 were implemented.

Example 7

[0140] A drug layering solution was prepared by dissolving 25 g of sertraline hydrochloride in a solution in which 8.5 g of HPC-L was dissolved in 301.5 g of ethanol. A smoothing solution was prepared by dissolving 28.4 g of TC-5E in a mixture solution of 230 g of ethanol and 25.6 g of water. An outer layer solution was prepared by dissolving 67.5 g of ETHOCEL 7 and 7.5 g of TC-5E in a mixture solution of 607.5 g of ethanol and 67.5 g of purified water.

[0141] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 250 g of carmellose sodium (with an average particle diameter: 245 m, viscosity: 100 mPa.Math.s); 335 g of the drug layering solution was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; thereafter, in order to smooth surfaces of the particles, subsequently, 284 g of the smoothing solution was sprayed thereto for coating; drying was conducted; and sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining drug layering fine particles.

[0142] Next, 250 g of the drug layering fine particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); and 750 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated fine particles.

Example 8

[0143] A waterproofing film solution was prepared by suspending 6.25 g of talc in a solution in which 6.25 g of ETHOCEL 7 was dissolved in 237.5 g of ethanol. A drug coating solution was prepared by dissolving 10 g of solifenacin succinate, 20 g of TC-5E, and 5 g of tartaric acid in a mixture solution of 325.5 g of ethanol and 139.5 g of purified water. An outer layer solution was prepared by dissolving 36 g of ETHOCEL 7 and 4 g of TC-5E in a mixture solution of 608 g of ethanol and 152 g of purified water.

[0144] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 250 g of carmellose sodium (with an average particle diameter: 245 m, viscosity: 100 mPa.Math.s); 250 g of the waterproofing film solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby producing waterproofing film-coated particles. Inputted into the tumbling fluidized bed coating granulating machine (MP-01 model) were 200 g of the waterproofing film-coated particles; and 500 g of the drug coating solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby producing drug-coated particles.

[0145] Next, 200 g of the drug-coated particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); 800 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated particles.

Example 9

[0146] A waterproofing film solution was prepared by suspending 6.25 g of talc in a solution in which 6.25 g of ETHOCEL 7 was dissolved in 237.5 g of ethanol. A drug coating solution was prepared by dissolving 40 g of solifenacin succinate, 100 g of TC-5E, and 30 g of tartaric acid in a mixture solution of 1,627.5 g of ethanol and 697.5 g of purified water. An outer layer solution was prepared by dissolving 36 g of ETHOCEL 7 and 4 g of TC-5E in a mixture solution of 608 g of ethanol and 152 g of purified water.

[0147] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 250 g of KIMICA ALGIN IL-6 (which was sifted to be uniform particles having an average particle diameter of 160 m); 250 g of the waterproofing film solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby producing waterproofing film-coated particles. Inputted into the tumbling fluidized bed coating granulating machine (MP-01 model) were 200 g of the waterproofing film-coated particles; 2,495 g of the drug coating solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby producing drug-coated particles.

[0148] Next, 200 g of the drug-coated particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); 800 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated particles.

[0149] [Dissolution Test and Evaluation of Masking Properties of Unpalatable Taste]

[0150] A dissolution test and evaluation of masking properties of an unpalatable taste were implemented as in Test Example 1. Results in the dissolution test are shown in Table 8. In addition, with regard to masking properties of an unpalatable taste, all of panelists 1 to 4 gave evaluation of feeling no unpalatable taste even after one minute and even after two minutes.

TABLE-US-00008 TABLE 8 Number of paddle Dissolution rate (%) revolutions 2 15 30 45 60 (rpm) minutes minutes minutes minutes minutes Example 7 50 1.5 53.5 81.5 92.2 96.9 Example 8 50 8.9 96.3 98.4 99.1 99.1 Example 9 50 6.2 82.5 94.5 99.9 99.8

[0151] With regard to all of the samples in Examples 7 to 9, even after two minutes after all of the samples were taken and kept in their mouths, as to a bitter taste in their oral cavities, the unpalatable taste was not felt and a clear effect of suppressing the unpalatable taste was obtained. In addition, also in the dissolution test, all of the samples exhibited the dissolution rates of 80% or more after 15 to 30 minutes and had drug release properties from which rapid and sufficient drug efficacy development can be expected.

Test Example 6

[0152] A kind of the water-insoluble polymer included in the outer layers was changed, outer layer-coated particles (Examples 10 to 12) were produced, and the same dissolution test and evaluation of masking properties of an unpalatable taste as in Test Example 1 were implemented.

Examples 10 to 12

[0153] An EUDRAGIT RS outer layer solution was prepared by dissolving or suspending 11.25 g of EUDRAGIT RS100, 1.15 g of triethyl citrate, and 5.65 g of talc in a mixture solution of 118.5 g of ethanol and 13.2 g of purified water. An AEA outer layer solution was prepared by dissolving 32.4 g of AEA and 3.6 g of castor oil in 684 g of ethanol. An AQOAT outer layer solution was prepared by dissolving 36 g of AQOAT (AS-MG) in a mixture solution of 547.2 g of ethanol and 136.8 g of purified water.

[0154] Inputted into a tumbling fluidized bed coating granulating machine (MP-01 model) were 180 g of the drug layering particles produced by employing the same method as in Example 6; each of the outer layer solutions was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated particles. With respect to 180 g of the drug layering particles, 149.75 g of the EUDRAGIT RS outer layer solution was used and sprayed thereto for coating; and drying was conducted, thereby obtaining outer layer-coated particles in Example 10. With respect to 180 g of the drug layering particles, 720 g of the AEA outer layer solution was used and sprayed thereto for coating; and drying was conducted, thereby obtaining outer layer-coated particles in Example 11. With respect to 180 g of the drug layering particles, 720 g of the AQOAT outer layer solution was used and sprayed thereto for coating; and drying was conducted, thereby obtaining outer layer-coated particles in Example 12.

[0155] The outer layer-coated particles in Examples 10 to 12 were used, a dissolution test by employing the same method as in Test Example 1 was implemented. Results are shown in Table 9.

TABLE-US-00009 TABLE 9 Number of Dissolution rate (%) pH of paddle 2 15 30 45 60 test revolutions min- min- min- min- min- fluid (rpm) utes utes utes utes utes Example 6.8 100 5.1 34.5 65.7 85.2 94.5 10 Example 6.8 100 32.5 86.0 92.0 95.3 97.0 11 Example 6.8 100 48.1 87.1 98.5 12

[0156] With regard to the samples in Examples 10 to 12, even after two minutes after all of the samples were taken and kept in their mouths, as to a bitter taste in their oral cavities, the unpalatable taste was not felt and a clear effect of suppressing the unpalatable taste was obtained. In addition, also in the dissolution test, the slowest sample exhibited a dissolution rate of 85% of more after 45 minutes, and the samples had drug release properties from which rapid and sufficient drug efficacy development can be expected. It is to be noted that although the sample in Example 12 exhibited a dissolution rate of 30% or more at two minutes since the sample was coated with the enteric film agent, because this coating agent is not dissolved in the oral cavity, the bitter taste was masked.

Test Example 7

[0157] In a case where particles produced by coating cores containing no gelling swelling substance with a gelling swelling substance were used as core particles, for purposes of reducing a quantity of layers of the gelling swelling substance as small as possible and of allowing small particles to be finished, an experiment in which a gelling swelling substance having a high viscosity was used and a coating quantity thereof was reduced was implemented.

Example 13

[0158] A gelling agent solution was prepared by suspending 16.8 g of a finely pulverized material of Ketorol CG in a solution in which 4.2 g of HPC-L was dissolved in a mixture solution of 107.1 g of ethanol and 11.9 g of purified water. A drug layering solution was prepared by suspending 16.36 g of ambroxol hydrochloride (with an average particle diameter of approximately 3 m) in a solution in which 3.99 g of PVP-K30 was dissolved in a mixture solution of 126.98 g of ethanol and 15.05 g of purified water. An outer layer solution was prepared by dissolving 16.2 g of ETHOCEL 7 and 1.8 g of TC-5E in a mixture solution of 145.8 g of ethanol and 16.2 g of purified water.

[0159] Inputted into a tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model) was 210 g of CELPHERE CP-102; 140 g of the gelling agent solution was sprayed thereto for coating, with agitating and fluidizing being conducted; drying was conducted; and thereafter, sifting was conducted by means of a 36-mesh sieve and a 150-mesh sieve, thereby obtaining gelling film fine particles.

[0160] Next, 180 g of the gelling film fine particles were inputted into the tumbling fluidized bed coating granulating machine (MP-01 model); 162.38 g of the drug layering solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining drug layering fine particles.

[0161] Subsequently, 180 g of the drug layering fine particles were inputted into the tumbling fluidized bed coating granulating machine (manufactured by Powrex Corporation: MP-01 model); 180 g of the outer layer solution was sprayed thereto for coating, with agitating and fluidizing being conducted; and drying was conducted, thereby obtaining outer layer-coated fine particles in Example 13.

[0162] A dissolution test was implemented by using the outer layer-coated particles in Example 13 and using 900 mL of the 2nd fluid in the Dissolution Test. Results are shown in Table 10.

TABLE-US-00010 TABLE 10 Number of paddle Dissolution rate (%) revolutions 2 15 30 45 60 (rpm) minutes minutes minutes minutes minutes Example 100 3 54.5 74.5 85.2 91.0 13

[0163] With regard to the sample in Example 13, even after two minutes after the sample was taken and kept in their mouths, as to a bitter taste in their oral cavities, the unpalatable taste causing any problems was not felt and a clear effect of suppressing the unpalatable taste was obtained. In the dissolution test, due to the strong viscosity of Ketorol CG, a tendency in which even with 100 rpm, the particles were aggregated in the test fluid was observed. However, the sample exhibited a dissolution rate of 85% or more after 45 minutes and had drug release properties from which sufficient drug efficacy development can be expected.

Test Example 8

[0164] By using the outer layer-coated particles in Example 6, orally disintegrating tablets were produced.

Example 14

[0165] Tableting was conducted by adding 242 g of post-additive granules prepared in the below-described formulation quantities to and mixing with 242 g of the outer layer-coated particles produced in Example 5; thereafter, by using magnesium stearate as an external lubricant; by exerting a tableting pressure of 7 kN; and by using a pestle having a diameter of 10.0 mm (R11.5 mm), thereby producing tablets each having a weight of 484 mg. The post-additive granules were produced by inputting, into a high-speed agitating granulator (VG-10: manufactured by Powrex Corporation), and mixing 1.06 kg of D-mannitol, 300 g of microcrystalline cellulose, 125 g of crospovidone, and 15 g of a sweetening agent; thereafter, by adding an appropriate quantity of water; by conducting kneading at a revolution speed of standard blades and choppers for five minutes; by conducting drying with air supply at a temperature of 80 C. by means of a fluidized bed dryer (MP-01: manufactured by Powrex Corporation); and by conducting particle size regulation by means of a 50-mesh sieve. Each of the produced tablets disintegrated within 15 seconds when being kept in the oral cavity and gave no feeling of an unpalatable taste causing any problems for approximately two minutes.

[0166] As described above, each of the pharmaceutical composition particles according to the present invention includes: the core particle containing the water-soluble gelling swelling substance; the intermediate layer containing the drug and coating the outside of the core particle; and the outer layer containing the water-insoluble substance and coating the outside of the intermediate layer. It is preferable that the gelling swelling substance has the viscosity of 10 mPa.Math.s or more in the 2% aqueous solution at the temperature of 25 C. It is preferable that the outer layer contains the water-insoluble substance whose content is greater than or equal to 30% by weight with respect to the total weight of the outer layer, and it is more preferable that the outer layer contains the water-insoluble substance whose content is greater than or equal to 55% by weight with respect thereto.

[0167] In addition, in the pharmaceutical composition particles according to the present invention, it is preferable that the content of the outer layer is greater than or equal to 5% by weight and less than or equal to 50% by weight with respect to the intermediate layer-coated particle having the core particle coated with the intermediate layer.

[0168] The embodiment and examples disclosed hereinabove are to be considered in all respects only as illustrative and not restrictive. It is intended that the scope of the invention is, therefore, indicated by the appended claims rather than the foregoing description of the embodiment and examples and that all modifications and variations coming within the meaning and equivalency range of the appended claims are embraced within their scope.