MACHINE TOOL FOR MACHINING A WORKPIECE
20190084108 ยท 2019-03-21
Inventors
Cpc classification
Y10T409/308288
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T409/308232
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q5/385
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/0017
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/309744
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention relates to a machine tool 100 for machining a workpiece, said machine tool 100 having the following: a support portion 30 on which at least one vertical guide 18, 32 is disposed; a machining unit 10 for machining a workpiece on the machine tool 100, said machining unit 10 being guided so as to be vertically movable on the at least one vertical guide 18, 32 of the support portion 30; a drive mechanism 20 having at least one drive 21 and at least one gearbox 22, said drive mechanism 20 being specified for driving a relocation of the machining unit 10 in the vertical direction along the at least one vertical guide 18, 32 of the support portion 30, wherein the machining unit is suspended from one or a plurality of gearbox portions of the at least one gearbox 22 of the drive mechanism 20 in such a manner that the centre of gravity 101 of the machining unit 10 conjointly with an effective point 12 of the suspension 11 of the machining unit 10 on the drive mechanism 20 is disposed in a common vertically oriented straight line 23.
Claims
1. Machine tool for machining a workpiece, comprising: a support portion on which at least one vertical guide is disposed, a machining unit for machining a workpiece on the machine tool, said machining unit being guided so as to be vertically movable on the at least one vertical guide of the support portion, a drive mechanism having at least one drive and at least one gearbox, said drive mechanism being specified for driving a relocation of the machining unit in the vertical direction along the at least one vertical guide of the support portion, wherein the machining unit is suspended from one or a plurality of gearbox portions of the at least one gearbox of the drive mechanism in such a manner that the centre of gravity of the machining unit conjointly with an effective point of the suspension of the machining unit on the drive mechanism is disposed in a common vertically oriented straight line.
2. Machine tool according to claim 1, wherein the effective point of the suspension in the case of one gearbox is disposed in the suspension per se, and in the case of a plurality of gearboxes is disposed substantially in the centre of individual suspensions which form the suspension in the case of a plurality of gearboxes.
3. Machine tool according to claim 1, wherein the machining unit is suspended from the one or the plurality of gearbox portions of the at least one gearbox of the drive mechanism in such a manner that a consistent torque acts on the support portion during the relocation in the vertical direction.
4. Machine tool according to claim 1, wherein the machining unit is suspended from the one or the plurality of gearbox portions of the at least one gearbox of the drive mechanism in such a manner that substantially no torque acts on the at least one vertical guide of the support portion during the relocation in the vertical direction.
5. Machine tool according to claim 1, wherein the drive mechanism is disposed in such a manner that the drive mechanism maintains the position thereof relative to the support portion during the relocation of the machining unit, and the position of the effective point of the suspension relative to the machining unit remains substantially consistent.
6. Machine tool according to claim 1, wherein the drive mechanism is disposed in such a manner that the drive mechanism maintains the position thereof relative to the machining unit during the relocation of the machining unit, and the position of the effective point of the suspension relative to the support portion remains substantially consistent.
7. Machine tool according to claim 1, wherein both the drive mechanism as well as the effective point of the suspension are disposed in such a manner that the two former maintain the position thereof relative to the support portion during the relocation of the machining unit.
8. Machine tool according to claim 1, wherein both the drive mechanism as well as the effective point of the suspension are disposed in such a manner that the two former maintain the position thereof relative to the machining unit during the relocation of the machining unit.
9. Machine tool according to claim 1, wherein the effective point of the suspension and/or the centre of gravity of the machining unit move/moves along the vertically oriented straight line during the relocation of the machining unit.
10. Machine tool according to claim 1, wherein the drive mechanism is configured as a self-locking drive mechanism.
11. Machine tool according to claim 10, wherein the drive mechanism comprises at least one screw drive, preferably at least one ball screw drive.
12. Machine tool according to claim 11, wherein in the case of one gearbox the at least one vertical guide of the machining unit is disposed in such a manner that the centre of gravity of the machining unit is displaced in a manner substantially concentric with a threaded bar of the screw drive, in particular along the vertically oriented straight line, in the relocation of the machining unit.
13. Machine tool according to claim 12, wherein the threaded bar is disposed so as to be axial to the vertically oriented straight line.
14. Machine tool according to claim 1, wherein the drive mechanism comprises at least one gear-and-rack combination, preferably at least one helical-cut gear-and-rack combination.
15. Machine tool according to claim 14, wherein in the case of one gearbox the at least one vertical guide of the machining unit is disposed in such a manner that the centre of gravity of the machining unit is guided substantially at the contact point of the pitch circle of the gear wheel and the pitch line of the rack in the relocation of the machining unit.
16. Machine tool according to claim 1, wherein the machining unit comprises a spindle carrier that supports a work spindle.
17. Machine tool according to claim 16, wherein the spindle carrier comprises a pivot device for pivoting the work spindle about a pivot axis.
18. Machine tool according to claim 17, wherein the pivot axis is disposed so as to perpendicular or oblique, preferably at an angle of 45, in relation to a spindle axis of the work spindle.
19. Machine tool according to claim 1, wherein a pivotable portion of the spindle carrier which holds the work spindle and by way of which the work spindle is pivotable about the pivot axis is disposed in such a manner that a common centre of gravity of the pivotable portion and of the work spindle lies in the intersection point of the pivot axis and of the vertically oriented straight line.
20. Machine tool according to claim 1, wherein the support portion is configured as a machine stand that is disposed on a machine bed.
21. Machine tool according to claim 1, wherein the support portion comprises a slide portion that is mounted so as to be horizontally relocatable.
22. Machine tool according to claim 21, wherein the slide portion is disposed so as to be mounted on guides on a horizontally relocatable gantry construction of a gantry machine tool.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0050]
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DETAILED DESCRIPTION OF THE FIGURES AND OF PREFERRED EXEMPLARY EMBODIMENTS OF THE PRESENT INVENTION
[0060] Examples or exemplary embodiments, respectively, of the present invention will be described in detail hereunder with reference to the appended figures. The same or similar elements in the figures herein may be referred to by the same reference signs. It is to be noted that the present invention is not limited or restricted, respectively, in any way to the exemplary embodiments described hereunder and to the embodied features thereof, but furthermore comprises modifications of the exemplary embodiments, in particular those modifications which by modifications of the features of the described examples, or by the combination of individual or a plurality of features of the described examples, respectively, are comprised by the scope of protection of the independent claims.
[0061]
[0062]
[0063] Horizontal guides 71 are disposed in an exemplary manner horizontally in an X-direction on sides of the machine bed 70, a gantry stand 60 in an exemplary manner being guided so as to be horizontally relocatable in the X-direction on said horizontal guides 71. In order for the horizontal relocation of the gantry stand 60 to be driven, respective threaded bars 72 in an exemplary manner are disposed on both sides so as to be parallel with the guides 71, said threaded bars 72 in an exemplary manner being driven by drives 73.
[0064] Horizontal guides 61 are disposed in an exemplary manner horizontally in a Y-direction on the front side of the gantry stand 60, a support portion 30 in an exemplary manner being guided so as to be relocatable horizontally in the Y-direction on said horizontal guides 61. In order for the horizontal relocation of the support portion to be driven, a threaded bar 62 is disposed in an exemplary manner so as to be parallel with the guides 61, said threaded bar 62 in an exemplary manner being driven by a drive 63.
[0065] A machining unit 10 is held in an exemplary manner on the support portion 30 so as to be relocatable vertically in the Z-direction, and a spindle carrier unit 13 on which in an exemplary manner a tool-bearing work spindle 16 is disposed in an exemplary manner is held on the lower side of the machining unit. The spindle carrier unit 13 in an exemplary manner is moreover specified for being rotated about the vertical axis, and moreover the spindle carrier unit 13 in an exemplary manner furthermore has a horizontal pivot axis. In an alternative embodiment according to
[0066] On account of the rotation axis and the pivot axis, two rotary degrees of freedom of the relative movement of the tool clamped in the work spindle 16 and of the workpiece clamped on the workpiece clamping table 80 are provided in addition to the three translatory degrees of freedom of the above-mentioned axes X, Y, and Z. The machine tool 100 in an exemplary manner is thus configured as a 5-axis machine tool.
[0067] The machining unit 10 in an exemplary manner is relocatable vertically by means of a vertical guide 18. However, the machining unit 10 according to the invention is not suspended from the support portion 30 by way of the guide 18, but in an exemplary manner from suspension portions 50 which in an exemplary manner are fastened to the support portion 30. Two threaded bars 22 in an exemplary manner are disposed vertically on the machining unit 10, said two threaded bars 22 being driven by drives 21 on the upper side of the machining unit 10.
[0068]
[0069] In a manner analogous to that of
[0070] The entire weight of the machining unit 10 having the spindle carrier unit 13, independently of the vertical Z-position of the machining unit 10, consequently bears at all times uniformly on the two suspension points 11 from which the threaded bars 22 are suspended. This has the advantageous effect that at all times the same weight is suspended from the suspension portions 50 in the relocation of the machining unit 10 in the Z-direction, and the same torque thus acts at all times on the support portion 30 by way of the suspension portions 50, independently of the Z-position of the machining unit 10. The vertical guide 18 of the machining unit 10 herein is at all times de-stressed on the guide elements 32 of the support portion, and substantially no torques arise on this guide.
[0071] Moreover, at all times the same torque acts on the support portion 30 by way of the suspension portions 50, independently of the Z-position of the machining unit 10, such that at all times the same torques act also on the horizontal guides 61 of the support portion 30 on the front side of the gantry portion 60, independently of the Z-position of the machining unit 10, such that the positioning precision has to be set once (for example, by way of a numerical compensation in the CNC machine controller), wherein however no compensation actions which depend on the Z-position have to be carried out, since the forces and torques that act from the support portion 30 on the gantry portion 60 are independent of the Z-position of the machining unit 10.
[0072]
[0073] The machining unit 10 herein, in an exemplary manner is connected to the support portion 30 by way of a suspension 11 which in the vertical direction is readjusted by way of a rotatably mounted threaded bar (here in an exemplary manner as the gearbox 22) that is drivable by a drive 21 in such an exemplary manner that the position of the machining unit 10 relative to the support portion 30 can be readjusted in the vertical direction by rotating the threaded bar.
[0074] It can be seen herein in the embodiment as seen in
[0075] It can moreover be seen that the centre of gravity 101 of the machining unit 10 in an exemplary manner in the lateral view lies on the threaded bar, as is visualized in the lateral view of the construction of the machine tool 100 in
[0076] This has the advantage that the guide 18, 32 is de-stressed to a significant degree, since in the vertical relocation of the machining unit 10 and in the various positions of the machining unit 10 substantially no torque is generated by virtue of the spacing of the suspension 11 (coinciding with an effective point 12 of the suspension 11) from the centre of gravity 101. The guide 18, 32 of the machining unit 10 can thus be conceived for significantly lower loadings, and/or else guarantee a higher guiding precision of the machining unit 10 across the entire guided length during the vertical positioning of the machining unit 10.
[0077] On account of the construction of the machine tool 100 according to the invention there is a quasi-separation between the absorption of the load and the guiding precision. As opposed thereto, in the case of a conventional construction the guiding precision and a majority of the absorption of the load is established by the respective guide. This can result in a deformation of the guide in the repositioning of relocatable masses or loads, respectively, along the guide, when the loads have to be largely absorbed by the guide. By virtue of a guide never being able to be configured so as to be infinitely rigid, a compromise has always to be found between the precision of guiding and the absorption of load in the case of a conventional construction.
[0078] On account of the machine tool 100 according to the invention, such a compromise can be largely evaded since the entire load/mass of the machining unit 10 bears on the drive mechanism 20 (or on the threaded bar of the gearbox 22, respectively, as is shown in
[0079] Apart from the construction of the drive mechanism 20 having a drive 21 and a gearbox 22, for example two or more drives 21 and correspondingly two or more gearboxes 22 can also be present for the vertical positioning of the machining unit 10. This would lead to the effective point 12 of the suspension 11 lying substantially in the centre of the respective distribution of the suspensions 11 (cf.
[0080] However, the machine tool 100 according to the invention can also be constructed in the manner that the drive mechanism 20 having at least one drive 21 and at least one gearbox 22 is fastened to the support portion 30 such that the suspension 11 is fastened to the machining unit 10 and in a vertical positioning of the machining unit 10 is relocated conjointly with the machining unit 10.
[0081] Apart from the design embodiment of the drive mechanism 20 having a threaded bar, the drive mechanism 20 can also be embodied as a combination of a rack and a gear wheel. A drive 21 herein would (for example, electrically, hydraulically or pneumatically) set the gear wheel in rotation and, on account thereof, move the rack in a corresponding translatory manner.
[0082] A substantial difference as compared to the embodiment of the drive mechanism 20 having the threaded bar herein lies in that both the drive mechanism 20 as well as the effective point 12 of the suspension 11, said effective point 12 in this case being the contact point between the pitch circle of the gear wheel and the pitch line of the rack, either maintain the position thereof relative to the support portion 30, the drive mechanism 20 in this instance being fastened to the support portion 30, or relative to the machining unit 10, the drive mechanism 20 in this instance being fastened to the machining unit 10.
[0083] The machining unit 10 furthermore has a spindle carrier 13 on which a work spindle 16 is provided. By way of the latter a clamped workpiece which is clamped, for example, on a machine table or on or in another device, respectively, can be machined in a manner corresponding to a program for controlling the numerically controllable axes of the machine tool 100 by way of the actuation of the machining unit 10.
[0084] The spindle carrier 13 can furthermore have a pivot device 14 by way of which a pivotable portion 15 of the spindle carrier 13 in which the work spindle 16 is provided can be pivoted according to a pivot axis 17.
[0085] The pivot axis 17 herein can enable the pivotable portion 15 of the spindle carrier 13 to be pivoted in an angular range from +90 to 90. A further embodiment of the pivot device 14 having a respective pivot axis 17 can be that the pivot axis 17 is aligned at an angle of preferably 45 in relation to the vertically oriented straight line 23, or to the spindle axis of the work spindle 16, respectively. On account thereof, the spindle axis of the work spindle 16 which is provided in the pivotable portion 15 of the spindle carrier 13 can be pivoted in an angular range from 0 to 90.
[0086] The pivot axis 17 can particularly advantageously be aligned in such a manner that the common centre of gravity of the work spindle 16 and the pivotable portion 15 of the spindle carrier 13 is disposed in the intersection point of the pivot axis 17 and the vertically oriented straight line 23. On account thereof, the work spindle 16 can be pivoted about the pivot axis 17 without any repositioning of the common centre of gravity of the work spindle 16 and the pivotable portion 15 of the spindle carrier 13, and thus any repositioning of the centre of gravity (overall centre of gravity) of the machining unit 10 arising.
[0087] The machining unit 10, as is shown in the exemplary embodiment of
[0088] The design embodiment of the guide 18, 32 herein can be very varied. Apart from a rectangular cross section of the guide rails 18, a round or a triangular cross section, for example, can also be advantageous to the guide rails 18. The potential design embodiments mentioned are not exhaustive; they are to be understood only as examples.
[0089] Apart from the cross section of the rail 18, the shape of the guide slides 32 having to be chosen correspondingly, the type of the guide 18, 32 can also be designed in a highly variable manner. Apart from classic friction guides, so-called circulating ball guides can also be used, wherein the circulation of the ball herein is at all times provided in the guide slides 32. Said circulating ball guides have the advantage of being able to be embodied in a highly rigid manner and therein to have significantly lower coefficients of friction or resistance, respectively, than classic friction guides.
[0090] The support portion 30 can furthermore have a slide portion 31 by way of which the vertically guided machining unit 10 can be relocated along a horizontal direction. The slide portion 31 can furthermore be used as a support structure for the guide rails 18, or else as a support structure for the guide slides 32, and herein have drives 21 and gearboxes 22 both for the vertical positioning of the machining unit 10 as well as drives and gearboxes for the horizontal positioning of the machining unit 10, wherein the slide portion 31 would be conjointly relocated during the horizontal positioning.
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[0094] The location of the effective point 12 in the case of an embodiment of the drive mechanism 20 having a gear-and-rack combination would be comparable with a view to the location of the effective point 12 in the case of a screw drive, as shown in
[0095]
[0096] The guide 18, 32 has been modified such that the guide slides 32 are now fastened to the machining unit 10 such that said slide guides 32 in a vertical positioning of the machining unit 10 are conjointly relocated. The guide rails 18 are therefore fastened in a corresponding manner to the support portion 30 or to the slide portion 31.
[0097] In the case of such a design embodiment of the guide 18, 32 the advantage lies in that the vertical spacing of the work spindle 16 that is held in the spindle carrier 13, or of a tool that is received from the work spindle 16, respectively, is always consistent in relation to the guide slides 32 such that the latter in any arbitrary position of the machining unit 10 function as support points. Should forces that act in a horizontal direction, for example, be created on the tool, the machining unit 10 behaves like a deforming structure which by way of the support points (here the guide slides 32) is fixedly connected to the support portion 30 or to the slide portion 31.
[0098] In the case of known forces which act on the tool, for example, and in the case of known structural conditions of the machining unit 10, the rigidity behaviour of the machining unit 10 can now be advantageously very readily predicted. Since the support points (guide slides 32) always have the same position in relation to the machining unit 10, the rigidity behaviour of the machining unit 10 is consistent in all vertical positions of the machining unit 10 relative to the support portion 30/slide portion 31, since no modification of the spacing between the work spindle 10, or the tool that is received in the work spindle 10, respectively and the support points (guide slides 32) is performed. This now enables a very precise correction of the numerically controlled axes, independently of the vertical positioning of the machining unit 10.
[0099]
[0100] As compared to
[0101] When comparing the two illustrations it can be seen how the guide slides 32 follow the machining unit 10 in the respective vertical position of the latter, and on account thereof the spacing between the work spindle 16, or of a tool that is received in the work spindle 16, respectively, from the guide slides 32 is at all times consistent. This leads to the always identical rigidity behaviour in the case of known forces, independently of the vertical position of the machining unit 10, as has already been described hereabove.
LIST OF REFERENCE SIGNS
[0102] 10 Machining unit [0103] 11 Suspension [0104] 12 Effective point of the suspension [0105] 13 Spindle carrier [0106] 14 Pivot device [0107] 15 Pivotable portion of the spindle carrier [0108] 16 Work spindle [0109] 17 Pivot axis [0110] 18 Guide rail (Z-guides) [0111] 20 Drive mechanism [0112] 21 Drive (Z-drive) [0113] 22 Gearbox (threaded bars) [0114] 23 Vertically oriented straight line [0115] 30 Support portion [0116] 31 Slide portion [0117] 32 Guiding slides [0118] 50 Suspension portion [0119] 60 Gantry portion [0120] 61 Guides (Y-guides) [0121] 62 Threaded bar [0122] 63 Y-drive [0123] 70 Machine bed [0124] 71 Guides (X-guides) [0125] 72 Threaded bars [0126] 73 X-drive [0127] 80 Workpiece clamping table [0128] 100 Machine tool [0129] 101 Centre of gravity of the machining unit