REFLECTOR, FIBER CAVITY, AND FIBER LASER
20190089112 ยท 2019-03-21
Assignee
- KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Nagakute-shi, JP)
- Toyota Jidosha Kabushiki Kaisha (Toyota-Shi, JP)
- TOYOTA SCHOOL FOUNDATION (Nagoya-shi, JP)
Inventors
- Kazuo HASEGAWA (Nagakute-shi, JP)
- Satoru KATO (Nagakute-shi, JP)
- Tomoya OKAZAKI (Nagoya-shi, JP)
- Kazuya SAITO (Nagoya-shi, JP)
Cpc classification
H01S3/094007
ELECTRICITY
H01S3/0675
ELECTRICITY
H01S3/09415
ELECTRICITY
G02B6/02147
PHYSICS
International classification
Abstract
A reflector includes a gain fiber and a periodic refraction structure unit. The gain fiber has a core doped with a rare earth element. The periodic refraction structure unit includes a high-refractive-index region that has a predetermined width, that is formed at a predetermined spacing along an optical axis direction of the gain fiber, that is formed across an entire section of the core that is orthogonal to the optical axis of the core, and that has a first refractive index, and a low-refractive-index region that is formed adjacent to the high-refractive-index region, that has a width equal to the predetermined spacing, and that has a second refractive index lower than the first refractive index. A width d.sub.i of an i.sup.th periodic structure of refractive index in the periodic refraction structure unit is given by the equation d.sub.i=H.sub.i.Math.(/(2.Math.n.sub.i))+/(4.Math.n.sub.i).
Claims
1. A reflector comprising: a gain fiber that has a core doped with a rare earth element; and a periodic refraction structure unit that includes: one or more high-refractive-index region that has a predetermined width, that is formed at a predetermined spacing along an optical axis direction of the gain fiber, that is formed across an entire section of the core that is orthogonal to the optical axis of the core, and that has a first refractive index, and one or more low-refractive-index region that is formed adjacent to the one or more high-refractive-index region, that has a width equal to the predetermined spacing, and that has a second refractive index lower than the first refractive index, wherein a width d.sub.i of an i.sup.th periodic structure of refractive index in the periodic refraction structure unit is given by the equation d.sub.i=H.sub.i.Math.(/(2.Math.n.sub.i))+/(4.Math.n.sub.i), in which is an operating wavelength of the reflector, n.sub.i is a refractive index, H.sub.i expresses order, and i is a natural number.
2. The reflector of claim 1, wherein: the one or more high-refractive-index region is a region of the gain fiber onto which ultrashort pulse laser light is illuminated such that an irradiated portion of the gain fiber is given a higher refractive index, and the one or more low-refractive-index region is a region where the refractive index of the gain fiber has not been changed.
3. The reflector of claim 1, wherein: the gain fiber is a multi-mode optical fiber or a double-clad fiber.
4. A fiber cavity wherein two of the reflectors of claim 1 are formed in the gain fiber, and light at the operating wavelength is reflected between the two reflectors so as to exhibit resonance.
5. A fiber laser comprising: a pump light source that generates excitation light; the gain fiber having a predetermined gain at the operating wavelength; and the fiber cavity of claim 4, the periodic refraction structure units being formed in the gain fiber so as to be provided at both ends of the gain fiber, wherein the excitation light from the pump light source is input through one of the reflectors, is imparted with gain in the gain fiber and resonates in the fiber cavity so as to be amplified, and light of wavelength , is output from the other of the reflectors as lasing light.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION
[0030] Detailed explanation follows regarding exemplary embodiments of the present disclosure, with reference to the drawings.
First Exemplary Embodiment
[0031] Explanation follows regarding a reflector according to a first exemplary embodiment, with reference to
[0032] As illustrated in
[0033] As illustrated in
[0034] Both the core 12 and the first cladding 14 are configured by an optically transparent base material such as quartz. The quartz in the core 12 is doped with a rare earth element. Rare earth element is a general term for scandium (Sc), yttrium (Y), and the fifteen lanthanoid elements. Elements such as ytterbium (Yb), erbium (Er), thulium (Tm), and neodymium (Nd) may be employed as optical fiber dopants. The rare earth element is added in an ionized state. Note that unlike germanium (Ge), rare earth elements are not added for the purpose of raising the refractive index of the core, and their mere addition has only a small raising effect on the refractive index of the core.
[0035] As illustrated in
[0036]
[0037] The distance A illustrated in
[0038] In cases in which the optical fiber 10 is a multi-mode optical fiber such as in the present exemplary embodiment, since core diameter is generally larger than that of a single-mode optical fiber, it is difficult to form the high-refractive-index regions 24 across the entire cross-section of the core 12. For example, the core diameter of a multi-mode optical fiber may be approximately 50 m, in contrast to a core diameter of approximately 5 m to 10 m for a single-mode optical fiber. However, if the high-refractive-index regions 24 are formed across only a portion of the cross-section of the core 12, the filtering characteristics and reflectivity of the periodic refraction structure unit 22 will be reduced by light leakage. In contrast thereto, since in the present exemplary embodiment the high-refractive-index regions 24 and the low-refractive-index regions 26 are formed across the entire cross-section of the core 12 as viewed in a cross-section taken orthogonally to the optical axis, such an issue is suppressed.
[0039] Optically transparent materials such as quartz generally do not absorb laser light, and thus are not able to be processed thereby. However, when ultrashort pulse laser light is illuminated thereon, due to the non-linear phenomenon known as multiphoton absorption, such optically transparent materials absorb light and are able to be processed. In the processing of the related art, ultrashort pulse laser light is illuminated on a workpiece at a high radiant energy density, reforming the workpiece by forming microcracks (voids) therein through ablation.
[0040] The inventors of the present disclosure have discovered that by employing, as the optically transparent material, an optical fiber that has a core doped with a rare earth element (the base material being quartz) and illuminating ultrashort pulse laser light on this core at a lower radiant energy density, the irradiated portion of the core is given a higher refractive index. Although ultrashort pulse laser light is also illuminated on the cladding surrounding the core, since the cladding is not doped with a rare earth element its refractive index is not increased. Further, no thermal changes in the optically transparent material or the rare earth element occur at the portion irradiated by ultrashort pulse laser light. Note that in the present disclosure, ultrashort pulse laser light refers to picosecond laser light with a pulse width of 10 picoseconds or less, or to femtosecond laser light.
[0041] Next, explanation follows regarding a method of manufacturing the reflector 20 (periodic refraction structure unit 22) according to the present exemplary embodiment, with reference to
[0042] As illustrated in
[0043] Detailed explanation follows regarding a method of manufacturing the periodic refraction structure unit 22 according to the present exemplary embodiment, with reference to
[0044] The non-illustrated laser processing device is configured including a light source that generates processing laser light, a stage on which the optical fiber 10 (workpiece) is placed, a drive unit that causes the light source and stage to move relative to one another, and a controller that controls the light source, the stage, and the drive unit. The controller causes collimated ultrashort pulse laser light to be output from the light source, and a focused beam B focused by a lens to be illuminated on the optical fiber 10 (workpiece).
[0045] While this happens, the controller uses the drive unit to move the stage relative to the focused beam B. Specifically, the stage is moved along a Z-axis direction such that the focal point (beam waist) of the focused beam B is positioned inside the core 12 of the optical fiber 10. The stage is also moved such that the focused beam B crosses the core 12 of the optical fiber 10 along the Y-axis direction at plural positions along the optical axis direction (X-axis direction) of the optical fiber 10.
[0046] As described above,
[0047] The +X direction scan distance dx configures the grating period of the periodic refraction structure unit 22. The +Y direction and Y direction scan distance dy is wider than the diameter of the core 12. Here, provided that the Rayleigh length b of the processing laser light is a length at least equal to the core diameter, ultrashort pulse laser light is illuminated across the entire cross-section of the core 12, increasing the refractive index of the core 12 along its entire cross-section. A periodic refraction structure unit 22 including the above-described periodic planar structures, namely the reflector 20, is thus produced. In this manner, the periodic refraction structure unit 22 according to the present exemplary embodiment differs greatly from the FBG according to Non-Patent Document 1 in that instead of being formed from discrete points, its periodic structure of refractive index is formed by planer and periodic structures.
[0048] Explanation follows regarding setting the period of a periodic refraction structure unit 22 according to the present exemplary embodiment. In a normal reflector (optical fiber formed with a FBG), taking the length of a high-refractive-index region along the optical axis direction as d.sub.1 and the refractive index of this high-refractive-index region as n.sub.1, and taking the length of a low-refractive-index region along the optical axis direction as d.sub.2 and the refractive index of this low-refractive-index region as n.sub.2, d.sub.1 and d.sub.2 are respectively set with lengths determined as /(4n.sub.1) and /(4n.sub.2). Note that , is the value of the operating wavelength in free space (in a vacuum). More specifically, when the operating wavelength is, for example, 1 m, d.sub.1=d.sub.20.2 m in a reflector made by exposure to interference for both single-mode fibers and multi-mode fibers, and thus the period (=d.sub.1+d.sub.2) is approximately 0.4 m. However, it is very difficult to carry out processing at such a fine pitch using processing laser light.
[0049] Thus, in the periodic refraction structure unit 22 according to the present exemplary embodiment, higher-order fiber grating (HOFG) theory is used to set the period . In this method of setting the period using HOFG, H.sub.i expresses the order, and n.sub.i and d.sub.i express the refractive index thickness of an i.sup.th layer. The thickness d.sub.i of each layer is calculated using the following equation (Equation (1)).
d.sub.i=H.sub.i.Math.(/(2.Math..sub.i)+/(4.Math.n.sub.i) (1)
[0050] wherein, is the operating wavelength, and i=1, 2, 3, . . . (namely, i is a natural number).
[0051] In one example of Equation (1), when i=2, Equation (1) is expressed as Equation (2) below.
d.sub.i=H.sub.i.Math.(/(2.Math.n.sub.i))+/(4.Math.n.sub.i) (2)
[0052] wherein, i=1, 2.
Namely, the respective thickness of each periodic structure of refractive index is calculated using
d.sub.1=H.sub.1.Math.(/(2.Math.n.sub.1))+/(4.Math.n.sub.1) and
d.sub.2=H.sub.2.Math.(/(2.Math.n.sub.2))+/(4.Math.n.sub.2).
In this case, a period (=d.sub.1+d.sub.2) is expressed as in Equation (3) below.
=H.sub.1.Math.(/(2.Math.n.sub.1))+/(4.Math.n.sub.1)+H.sub.2.Math.(/(2.Math.n.sub.2))+/(4.Math.n.sub.2) (3)
[0053] For example, when the order H.sub.i is H=4 (H.sub.i being a fixed value), d.sub.i(i=1, 2) becomes:
d.sub.i=2.25/n.sub.i=1.664 m (4)
The period (=d.sub.1+d.sub.2) also becomes:
=3.33 m.
Namely, the period is approximately eight times larger than in the above FBG where the period =0.4 m. With a period of such degree, femtosecond-order ultrashort pulse laser light can be focused on a core to make regions where the refractive index is changed. Note that is the operating wavelength (the lasing wavelength of the laser), and since the present example uses a Yb-doped fiber, =approximately 1.07 m to 1.08 m. Note that n.sub.1 is approximately 1.46.
[0054] For example, since d.sub.2=1.6655 m and =3.33 m when =1.08 m and n.sub.2=1.4590, d.sub.1=1.6645 m must be true, and in this case, it is sufficient that n.sub.1=1.4599. Note that the present example is a numerical example in which the value of the base (optical fiber 10) refractive index n.sub.2 is increased to n.sub.1.
[0055] Note that although the foregoing was explained focusing on a case in which there are two periodic structures of refractive index (i=1, 2), the periodic structure of refractive index may be a third-order structure or greater.
[0056] Explanation follows regarding actual measurements from a prototype reflector according to the present exemplary embodiment, and of simulated measurements, with reference to
[0057] A periodic refraction structure unit with 1000 periodic structure of refractive index pairs was manufactured using ultrashort pulse laser light. The reflectivity of the periodic refraction structure unit was assessed to be 7.59% for an operating wavelength of 1.08 m.
[0058] A numerical simulation based on HOFG theory was also carried out. These results are illustrated in
[0059] More general description follows regarding periodic structure of refractive index. Note that uniform period indicates cases in which refractive indices n.sub.1 and n.sub.2 correspond to the thicknesses d.sub.1 and d.sub.2 of the respective regions. However, implementations in which there are multiple values for refractive indices are also possible. For example, structures with refractive indices n.sub.1, n.sub.2, n.sub.3 corresponding to thicknesses d.sub.1, d.sub.2, d.sub.3, are also capable of broadening the reflected wavelength characteristics of the present exemplary embodiment or providing for sharper changes in the respective regions. Further, is it possible to realize a reflector with arbitrary reflected wavelength characteristics by considering entire regions to be single periods and implementing structures in which such combinations of regions (d.sub.i, n.sub.i) (for i=1, 2, 3, . . . ) are considered to be single periods.
Second Exemplary Embodiment
[0060] Explanation follows regarding a fiber laser 50 and a fiber cavity 58 according to a second exemplary embodiment, with reference to
[0061] As illustrated in
[0062] The active fiber 52 is a portion that provides optical gain in a laser oscillator. In the present exemplary embodiment, a rare-earth-doped optical fiber that has a core doped with a rare earth element is employed as the active fiber 52. Since the fiber laser 50 according to the present exemplary embodiment is a high-output fiber laser, a multi-mode optical fiber is used for the optical fiber that serves as the base of the active fiber. Namely, in the present exemplary embodiment, a multi-mode optical fiber with a Yb.sup.3+-doped core is employed as an example of the active fiber 52.
[0063] Light from the plural semiconductor lasers 56 is combined by a non-illustrated combiner and is input to the reflector 20-1 as pump light Pe with a wavelength ke.
[0064] The reflectors 20-1, 20-2 are reflectors that include a periodic refraction structure unit 22 as in the exemplary embodiment described above. The wavelength characteristics of the reflector 20-1 are set such that reflector 20-1 transmits wavelength-e pump light Pe and reflects light at the lasing wavelength k of the fiber laser 50. The wavelength characteristics of the reflector 20-2 are set such that reflector 20-1 reflects a portion of light (for example, approximately 10%) at the lasing wavelength and transmits another portion (for example, 90%). The reflectors 20-1, 20-2 and the fiber that connects the reflectors 20-1, 20-2 together configure the fiber cavity 58 of the present exemplary embodiment.
[0065] Explanation follows regarding the basic operation of the fiber laser 50. First, wavelength-e pump light is output from the plural semiconductor lasers 56. The non-illustrated combiner combines the pump light output from each of the semiconductor lasers 56, and the combined light is output to the active fiber 52. Yb.sup.3+ in the core of the active fiber 52 is excited by the pump light, thereby generating light in the wavelength band of from 1030 nm to 1100 nm. The generated light is amplified by the optical amplification effect of the active fiber 52 and the effect of the fiber cavity 58 configured by the reflector 20-1 and the reflector 20-2, resulting in lasing. Generated laser light is output as output light Po.
[0066] More detailed explanation follows regarding the features of the fiber cavity 58 and the fiber laser 50 of the present exemplary embodiment, with reference to
[0067] As illustrated in
[0068] In contrast thereto, in the fiber cavity 58 and the fiber laser 50 of the present exemplary embodiment, as illustrated in
[0069] The effects of the reflector, fiber cavity, and fiber laser of the present exemplary embodiment described in detail above can be summarized as follows.
[0070] (1) Having no fused points (splice sections) within the fiber cavity allows for a more reliable fiber cavity.
[0071] Namely, in the fiber laser (fiber laser 80) according to the related art, the active fiber (gain fiber) and the fiber cavity are implemented by separate fibers that are fused together. A small amount radiation is emitted from such a fused point. Damage originating due to such radiation at a fused point is liable to occur in a high-output fiber laser. In the reflector, fiber cavity, and fiber laser according to the present exemplary embodiment there are no such fused points, and so a similar issue does not occur.
[0072] (2) A reflector, fiber cavity, and fiber laser able to accommodate the trend toward shorter wavelengths can be provided.
[0073] Namely, in the reflector of the fiber cavity according to the related art, GeO.sub.2 doping endowed an increased sensitivity to ultraviolet light, making the refractive index liable to change. Although not an issue for reflectors employed in fiber lasers that lase in the 1.0 m to 1.5 m band in response to near-infrared band (800 nm to 980 nm) pump light, there is concern that in the future, in short wavelength fiber lasers that lase using pump light in the 400 nm band, for example, a change in the refractive index of a reflector may be induced by pump light or lasing light and result in self-inflicted damage. There is no such concern with reflectors in which a higher refractive index is induced in a manner like for the reflector of the present exemplary embodiments. Moreover, since reflectors in a short wavelength lasers have short periods, interference presents difficulties in manufacture. In this respect as well, the manufacture of reflectors employing the HOFG process according to the present exemplary embodiments is advantageous.
[0074] (3) Arbitrary reflected wavelength characteristics can be realized.
[0075] Namely, in the reflector according to the related art, an interference pattern produced using ultraviolet light and a phase shift mask is used to assign refractive index. In contrast thereto, in a reflector employing the HOFG process according to the present exemplary embodiment, the thickness d.sub.1 of each region with a refractive index n.sub.1 is able to be directly controlled such that arbitrary reflection characteristics can be realized.
[0076] Note that although each of the above exemplary embodiments was explained using an example in which the optical device manufactured using an HOFG process is a reflector (diffraction grating), there is no limitation thereto. For example, application may be made to a wavelength-selective filter, a wavelength-selective minor, a gain equalizer, etc.