Thermal protector
10236147 ยท 2019-03-19
Assignee
Inventors
Cpc classification
International classification
Abstract
A thermal protector may be used to switch an electric circuit of an electrical product. The thermal protector may include first and second terminals and a fixed contact connected to the first terminal. The thermal protector may include a movable contact facing the fixed contact. The thermal protector may include a bimetal and an elastically-deformable movable plate that engages the bimetal and on which the movable contact is fixed. The movable plate may be connected to the second terminal. The terminals may be held by respective insulating blocks. The bimetal or the moveable plate may be arranged to be within an area between the respective insulating blocks.
Claims
1. A thermal protector that switches an electric circuit of an electrical product, the thermal protector comprising: a first terminal and a second terminal that are each connected to an external circuit; a first insulating block that holds the first terminal; a second insulating block that holds the second terminal; a base that connects the first insulating block and the second insulating block; a fixed contact that is connected to the first terminal; a movable contact that is arranged in a position that faces the fixed contact; a bimetal whose curvature is reversed at a set temperature; and an elastically-deformable movable plate that engages the bimetal and on which the movable contact is fixed, the movable plate being connected to the second terminal so as to be fixed on the base, wherein the bimetal and the movable plate are arranged to be within an area situated between the first insulating block and the second insulating block, and are arranged to be non-parallel to every surface of the first insulating block and the second insulating block.
2. The thermal protector according to claim 1, wherein the first insulating block and the second insulating block each have a shape of a quadrangular prism having a central axis, the central axes of the quadrangular prisms for the first insulating block and the second insulating block being situated in one line, and the central axis is surrounded by four sides of the first insulating block and by four sides of the second insulating block, wherein each of the four sides of the first insulating block and a corresponding one of the four sides of the second insulating block are situated in plane with each other.
3. The thermal protector according to claim 2, wherein the bimetal and the movable plate are arranged parallel to a direction of a diagonal of each of the first insulating block and the second insulating block that is perpendicular to the central axis.
4. The thermal protector according to claim 2, wherein a bottom surface of each of the first terminal and the second terminal is situated in plane with bottom surfaces of the first insulating block and the second insulating block, or a bottom surface of the base, or all of the bottom surfaces.
5. The thermal protector according to claim 2, wherein a contact surface of the fixed contact that is to be in contact with the movable contact has an arched shape in a section that is perpendicular to the central axis, wherein an amount of protrusion in a direction of the movable contact is greater in a middle than in both ends in the arched shape.
6. The thermal protector according to claim 1, wherein the movable plate is fixed on the base in a cantilevered state at one end, and the movable contact is fixed on the movable plate at another end, and the bimetal and the movable plate each have a width decreasing toward the another end at least on a side of the another end.
7. The thermal protector according to claim 1, further comprising a beam that is situated across the bimetal and the movable plate from the base, and connects the first insulating block and the second insulating block.
8. The thermal protector according to claim 7, wherein the beam is arranged along a side of an area situated between the first insulating block and the second insulating block, and has an L-shaped-plate shape along two surfaces that are adjacent across a side to each other, or a plate shape parallel to the bimetal and the movable plate, or a plate shape perpendicular to the bimetal and the movable plate.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(21) A thermal protector according to embodiments of the present invention will now be described with reference to the drawings.
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(25) The thermal protector 1 illustrated in
(26) The thermal protector 1 includes a first terminal 2, a second terminal 3, a first insulating block 4, a second insulating block 5, a base 6, a fixed contact 7, a movable contact 8, a bimetal 9, a movable plate 10, and a pair of fixtures 11.
(27) The first terminal 2 and the second terminal 3 are each connected to an external circuit (not illustrated), for example, at an end in which a circular through hole is formed (both right and left ends of
(28) The bottom surface of a portion of each of the first terminal 2 and the second terminal 3 is situated in plane with the bottom surfaces of the first insulating block 4 and the second insulating block 5, or the bottom surface of the base 6, or all of the bottom surfaces (all of the bottom surfaces in the examples of
(29) In this case, the bottom surface of each component of the thermal protector 1 corresponds to an attachment surface when the thermal protector 1 is attached to an attachment target such as a cross-shaped insulating plate 111 illustrated in
(30) As illustrated in
(31) The first insulating block 4 and the second insulating block 5 play a role in holding the first terminal 2 and the second terminal 3, respectively, and play a role in limiting the effect of an external force on the inside of the thermal protector 1 through the first terminal 2 and the second terminal 3, respectively.
(32) For example only, the first insulating block 4 and the second insulating block 5 are each 4.0 mm on a side, and spacing of 17.0 mm is provided between the first insulating block 4 and the second insulating block 5.
(33) The base 6 connects the first insulating block 4 and the second insulating block 5. The base 6 is made of, for example, insulating synthetic resin. For example only, in the present embodiment, the base 6 is integral with the lower half (4) of the first insulating block 4 and the lower half (5) of the second insulating block 5 illustrated in
(34) As illustrated in
(35) As illustrated in
(36) The fixed contact 7 is connected to the first terminal 2. For example, as illustrated in
(37) As illustrated in
(38) The bimetal 9 is a thermally-actuated element whose curvature is reversed at a set temperature. This will be described in detail later, but normally, the entirety of the bimetal 9 is convex upward, wherein both sides situated across the convexity from each other are oriented downward.
(39) As illustrated in
(40) As illustrated in
(41) As illustrated in
(42) As illustrated in
(43) As illustrated in
(44) As described above, the bimetal 9 energizes the free end 10c of the movable plate 10 so as to hold the free end 10c downward because normally, the entirety of the bimetal 9 is convex upward. Thus, the movable plate 10 pushes the movable contact 8 using its elastic force, such that the movable contact 8 is in contact with the fixed contact 7 with appropriate contact force. As described above, as illustrated in
(45) In other words, this is a state before it operates as a switch. This state creates a condition in which current from an external circuit can be conducted between the first terminal 2 and the second terminal 3 through the movable contact 8 and the fixed contact 7.
(46) On the other hand, the state in which the movable contact 8 is separated from the fixed contact 7 as illustrated in
(47) The bimetal 9 and the movable plate 10 are arranged to be within an area situated between the first insulating block 4 and the second insulating block 5. Further, the bimetal 9 and the movable plate 10 are arranged to be non-parallel to each of the surfaces (all of the surfaces) of the first insulating block 4 and the second insulating block 5 (that is, arranged to slope with respect to, or to intersect with, all of the surfaces of the first insulating block 4 and the second insulating block 5), and they are preferably arranged parallel to a direction D of a diagonal of each of the first insulating block 4 and the second insulating block 5 that is perpendicular to the central axis A, as illustrated in
(48) In the embodiment described above, the bimetal 9 and the movable plate 10 are arranged to be within the area situated between the first insulating block 4 and the second insulating block 5, and are arranged to be non-parallel to each of the surfaces of the first insulating block 4 and the second insulating block 5. Thus, it is possible to make the bimetal 9 and the movable plate 10 larger within the area situated between the first insulating block 4 and the second insulating block 5. This results in being able to arrange, in a smaller space, the thermal protector 1 that includes the bimetal 9 and the movable plate 10 that each have a size sufficient to secure a desired output that is a reversing force. Therefore, according to the present embodiment, it is possible to save space for arranging the thermal protector 1.
(49) In the present embodiment, the first insulating block 4 and the second insulating block 5 each have a shape of a quadrangular prism having a central axis A, the central axes A of the quadrangular prisms for the first insulating block 4 and the second insulating block 5 being situated in one line, and the central axis A is surrounded by four sides of the first insulating block 4 and by four sides of the second insulating block 5, wherein each of the four sides of the first insulating block 4 and a corresponding one of the four sides of the second insulating block 5 are situated in plane with each other. This makes it possible to easily make the bimetal 9 and the movable plate 10 larger within the area situated between the first insulating block 4 and the second insulating block 5 that have an identical quadrangular prism shape. Therefore, it is possible to further save space for arranging the thermal protector 1.
(50) In the present embodiment, the bimetal 9 and the movable plate 10 are arranged parallel to the direction D of the diagonal of each of the first insulating block 4 and the second insulating block 5 that is perpendicular to the central axis A. Thus, it is possible to make the bimetal 9 and the movable plate 10 largest within the area situated between the first insulating block 4 and the second insulating block 5. Therefore, it is possible to further save space for arranging the thermal protector 1.
(51) In the present embodiment, the bottom surface of each of the first terminal 2 and the second terminal 3 is situated in plane with the bottom surfaces of the first insulating block 4 and the second insulating block 5, or the bottom surface of the base 6, or all of the bottom surfaces. Thus, it is possible to contact one of the first insulating block 4, the second insulating block 5, and the base 6 with an attachment target to which the thermal protector 1 is to be attached. Therefore, it is possible to further save space for arranging the thermal protector 1.
(52) In the present embodiment, the contact surface of the fixed contact 7 that is to be in contact with the movable contact 8 has an arched shape in the section of each of the first insulating block 4 and the second insulating block 5 that is perpendicular to the central axis A, wherein the amount of protrusion in a direction of the movable contact 8 is greater in the middle than in both ends in the arched shape. Thus, it is possible to increase the rigidity of the fixed contact 7, which results in being able to arrange the thermal protector 1 having a predetermined rigidity in a smaller space. Therefore, it is possible to further save space for arranging the thermal protector 1.
(53) In the present embodiment, the movable plate 10 is fixed on the base 6 in a cantilevered state at one end (the fixed end 10d), and the movable contact 8 is fixed on the movable plate 10 at the other end (the free end 10c), wherein the movable plate 10 (and the bimetal 9) has a width decreasing toward the other end at least on the side of the other end (L2<L1). Thus, even if the curvature of the bimetal 9 is reversed so that the entirety of the bimetal 9 is convex or concave upward, the bimetal 9 and the movable plate 10 are easily within the area situated between the first insulating block 4 and the second insulating block 5. This results in being able to easily make the bimetal 9 and the movable plate 10 larger. Therefore, it is possible to further save space for arranging the thermal protector 1.
(54) In the embodiment described above, various modifications may be made without departing from the scope of embodiments. For example, in order to facilitate understanding of an operation, the state in which the bimetal 9 is arranged on the top surface of the movable plate 10 has been used to describe the embodiment, but the bimetal may be arranged on the bottom surface of the movable plate 10, as is the case in a thermal protector 20 illustrated in
(55)
(56) The thermal protector 30 of
(57) The beam 31 is situated across the bimetal 9 and the movable plate 10 from the base 6, and connects the first insulating block 4 and the second insulating block 5. The material of the beam 31 is, for example, metal or resin. The beam 31 may be integral with the first insulating block 4 and the second insulating block 5.
(58) Further, as illustrated in
(59) A beam 32 in a first variation illustrated in
(60) A beam 33 in a second variation illustrated in
(61) In the other embodiment described above, the beam 31, 32, 33 is situated across the bimetal 9 and the movable plate 10 from the base 6, and connects the first insulating block 4 and the second insulating block 5. Thus, it is possible to increase the rigidity of the first insulating block 4 and the second insulating block 5, which results in being able to arrange the thermal protector 30 having a predetermined rigidity in a smaller space. Therefore, it is possible to further save space for arranging the thermal protector 30.
(62) In the present embodiment, the beam 31,32,33 is arranged along a side C of an area situated between the first insulating block 4 and the second insulating block 5, and has an L-shaped-plate shape along two surfaces S1 and S2 that are adjacent across the side C to each other (the beam 31), a plate shape parallel to the bimetal 9 and the movable plate 10 (the beam 32), or a plate shape perpendicular to the bimetal 9 and the movable plate 10 (the beam 33). Thus, it is possible to increase the rigidity of the first insulating block 4 and the second insulating block 5 by making good use of a space, in the area situated between the first insulating block 4 and the second insulating block 5, in which the bimetal 9 and the movable plate 10 are not situated. Therefore, it is possible to further save space for arranging the thermal protector 30. The configuration with the beam 31 having an L-shaped-plate shape described above makes it possible to maximize the rigidity of the first insulating block 4 and the second insulating block 5, but the configuration of the beam 32 or 33 that is parallel to, or perpendicular to, the bimetal 9 and the movable plate 10, respectively, also makes it possible to increase the rigidity of the first insulating block 4 and the second insulating block 5 sufficiently.
(63) Although certain embodiments of the present invention have been described above, these fall within the scope of the present invention, which is defined by the appended claims and their equivalents. The following clauses describe the invention described in the claims of the originally filed application.
(64) 1. A thermal protector that switches an electric circuit of an electrical product, the thermal protector comprising:
(65) a first terminal and a second terminal that are each connected to an external circuit;
(66) a first insulating block that holds the first terminal;
(67) a second insulating block that, holds the second terminal;
(68) a base that connects the first insulating block and the second insulating block;
(69) a fixed contact that is connected to the first terminal;
(70) a movable contact that is arranged in a position that faces the fixed contact;
(71) a bimetal whose curvature is reversed at a set temperature; and
(72) an elastically-deformable movable plate that engages the bimetal and on which the movable contact is fixed, the movable plate being connected to the second terminal so as to be fixed on the base, wherein
(73) the bimetal and the movable plate are arranged to be within an area situated between the first insulating block and the second insulating block, and are arranged to be non-parallel to every surface of the first insulating block and the second insulating block.
(74) 2. The thermal protector according to clause 1, wherein
(75) the first insulating block and the second insulating block each
(76) have a shape of a quadrangular prism having a central axis, the central axes of the quadrangular prisms for the first insulating block and the second insulating block being situated in one line, and
(77) the central axis is surrounded by four sides of the first insulating block and by four sides of the second insulating block, wherein each of the four sides of the first insulating block and a corresponding one of the four sides of the second insulating block are situated in plane with each other.
(78) 3. The thermal protector according to clause 2, wherein
(79) the bimetal and the movable plate are arranged parallel to a direction of a diagonal of each of the first insulating block and the second insulating block that is perpendicular to the central axis.
(80) 4. The thermal protector according to clause 2 or 3, wherein
(81) the bottom surface of each of the first terminal and the second terminal is situated in plane with the bottom surfaces of the first insulating block and the second insulating block, or the bottom surface of the base, or all of the bottom surfaces.
(82) 5. The thermal protector according to any one of clauses 2 to 4, wherein
(83) a contact surface of the fixed contact that is to be in contact with the movable contact has an arched shape in a section that is perpendicular to the central axis, wherein the amount of protrusion in a direction of the movable contact is greater in the middle than in both ends in the arched shape.
(84) 6. The thermal protector according to any one of clauses 1 to 5, wherein
(85) the movable plate is fixed on the base in a cantilevered state at one end, and the movable contact is fixed on the movable plate at another end, and
(86) the bimetal and the movable plate each have a width decreasing toward the another end at least on the side of the another end.
(87) 7. The thermal protector according to any one of clauses 1 to 6, further comprising a beam that is situated across the bimetal and the movable plate from the base, and connects the first insulating block and the second insulating block.
(88) 8. The thermal protector according to clause 7, wherein
(89) the beam is arranged along a side of an area situated between the first insulating block and the second insulating block, and has an L-shaped-plate shape along two surfaces that are adjacent across the side to each other, or a plate shape parallel to the bimetal and the movable plate, or a plate shape perpendicular to the bimetal and the movable plate.
INDUSTRIAL APPLICABILITY
(90) The present invention is applicable in order to make a thermal protector incorporated into an electrical product that generates hot air smaller, wherein the thermal protector senses a temperature of hot air in the electrical product so as to turn off the electrical product.
REFERENCE SIGNS LIST
(91) 1,20,30 thermal protector
(92) 2 first terminal
(93) 2a bending portion
(94) 3 second terminal
(95) 3a bending portion
(96) 4 first insulating block
(97) 5 second insulating block
(98) 6 base
(99) 6a base part
(100) 7 fixed contact
(101) 8 movable contact
(102) 9 bimetal
(103) 10 movable plate
(104) 10a engagement claw
(105) 10b bent plate portion
(106) 10c free end
(107) 10d fixed end
(108) 11 fixture
(109) 31,32,33 beam
(110) 111 cross-shaped insulating plate
(111) 112 nichrome wire
(112) 121 cylindrical case