Arrangement for reducing torsional loading of a camshaft
10233792 ยท 2019-03-19
Assignee
Inventors
Cpc classification
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2250/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2810/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2250/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine comprising a camshaft, the engine coupleable to an auxiliary device driven from the camshaft, the camshaft comprising: a plurality of valve cams each configured to actuate a respective intake valve or exhaust valve of the engine, an angular orientation of the valve cams about the rotational axis of the camshaft defined by the operational requirements of the valves; and an auxiliary device cam configured to actuate a drive element of the auxiliary device via one or more cam lobes, the auxiliary device cam having an angular orientation about the rotational axis of the camshaft, and the drive element having an angular orientation about the rotational axis of the camshaft, wherein the angular orientation of the drive element of the auxiliary device is selected respective to the angular orientation of the valve cams such that each actuation event of the auxiliary device occurs between two successive valve actuation events.
Claims
1. An engine comprising a camshaft, the engine being coupleable to an auxiliary device that is driven from the camshaft, the camshaft comprising: a plurality of valve cams, each valve cam configured to actuate a respective valve of the engine by displacing the respective valve, an angular orientation of the plurality of valve cams about a rotational axis of the camshaft being defined by operational requirements of the valves; and an auxiliary device cam configured to actuate a drive element of an auxiliary device by virtue of a plurality of auxiliary device cam lobes which displace the drive element, the auxiliary device cam having an angular orientation about the rotational axis of the camshaft, and the drive element having an angular orientation about the rotational axis of the camshaft when the auxiliary device is coupled to the engine, wherein the angular orientation of the drive element of the auxiliary device is selected with respect to the angular orientation of the valve cams such that each maximum displacement occurrence of the auxiliary device is concurrent with a minimum displacement of the valves, and where each maximum displacement occurrence of the auxiliary device is offset from all maximum displacement occurrences of the valves of the engine, and wherein a working axis of the drive element of the auxiliary device and a working axis of the engine valves are angularly oriented less than 45 degrees apart about the rotational axis of the camshaft.
2. The engine according to claim 1, wherein: each valve cam provides a first periodic resistive torque to rotation of the camshaft as the valve cam actuates the engine valve; and the auxiliary device cam provides a second periodic resistive torque to the rotation of the camshaft as the auxiliary device cam actuates the auxiliary device, wherein a peak value of the second periodic resistive torque occurs in between two successive peak values of the first periodic resistive torque.
3. The engine according to claim 2, wherein the first and second periodic resistive torques define an oscillation in a resistive torque provided to a primary drive of the engine during operation of the engine, the angular orientation of the auxiliary device cam and/or an angular orientation of an operational axis of the auxiliary device with respect to the angular orientation of the valve cams being selected to reduce an amplitude of the oscillation in the resistive torque provided to the camshaft.
4. The engine according to claim 3, wherein the angular orientation of the auxiliary device cam and/or the angular orientation of the operational axis of the auxiliary device with respect to the angular orientation of the valve cams are selected to minimize a magnitude between a maxima and a minima of the oscillation in the resistive torque.
5. The engine according to claim 1, wherein the camshaft is configured such that an operational axis of the auxiliary device extends radially from the rotational axis of the camshaft when the camshaft and the auxiliary device are in an installed configuration.
6. The engine according to claim 1, wherein a shape of each lobe of the auxiliary device cam is independently selected to reduce an amplitude of an oscillation in resistive torque.
7. The engine according to claim 1, wherein the working axis of the drive element of the auxiliary device and the working axis of the engine valves are angularly oriented greater than 0 degrees apart about the rotational axis of the camshaft.
8. The engine according to claim 1, wherein the plurality of engine valve cams is equi-angularly spaced around the rotational axis of the camshaft.
9. The engine according to claim 1, wherein each of the valve cams and/or the auxiliary device cam is rigidly fixed to the camshaft.
10. The engine according to claim 1, wherein each of the valve cams and/or the auxiliary device cam is movable with respect to the camshaft.
11. The engine according to claim 1, wherein the auxiliary device is a fuel pump.
12. The engine according to claim 1, wherein the drive element of the auxiliary device has an operational axis that is inclined to, offset from, and/or remote from an operational axis of the auxiliary device.
13. The engine according to claim 1, wherein the auxiliary device comprises a linkage mechanism, the linkage mechanism being configured to operatively couple the auxiliary device to the auxiliary device drive element.
14. A method of manufacturing an engine comprising a camshaft, the engine being coupleable to an auxiliary device that is driven from the camshaft, the method comprising: configuring each of a plurality of valve cams to actuate a respective intake valve or exhaust valve of the engine, an angular orientation of each of the plurality of valve cams about a rotational axis of the camshaft being defined by operational requirements of the respective intake valve or exhaust valve; configuring an auxiliary device cam to actuate a drive element of the auxiliary device by virtue of one or more cam lobes, the auxiliary device cam having an angular orientation about the rotational axis of the camshaft, and the drive element having an angular orientation about the rotational axis of the camshaft when the auxiliary device is coupled to the engine; and selecting the angular orientation of the drive element of the auxiliary device with respect to the angular orientation of the valve cams such that each actuation event peak of the auxiliary device only occurs in between two successive valve actuation event peaks, and such that each actuation event peak of the auxiliary device is offset from all valve actuation event peaks of all cylinders of the engine, wherein a nose of each lobe of the plurality of valve cams is offset less than 45 degrees from a nose of an auxiliary device cam lobe, where the auxiliary device cam comprises a plurality of auxiliary device cam lobes, and wherein a working axis of the drive element of the auxiliary device and a working axis of the engine valves are angularly oriented less than 45 degrees apart about the rotational axis of the camshaft.
15. An engine comprising a camshaft, the engine coupleable to an auxiliary device driven from the camshaft, the camshaft comprising: a plurality of valve cams that each actuate a respective engine valve; and an auxiliary device cam that actuates a drive element of the auxiliary device, an angular orientation of the drive element selected with respect to an angular orientation of the valve cams so that each actuation event peak of the auxiliary device occurs between two successive valve actuation event peaks, and so that each actuation event peak of the auxiliary device is between every two successive valve actuation event peaks of each cylinder of the engine, wherein a maximum amount of engine valve resistive torque is applied to the camshaft during each valve actuation event peak, wherein a maximum amount of auxiliary device resistive torque is applied to the camshaft during each actuation event peak of the auxiliary device, and wherein a nose of each lobe of the plurality of valve cams is offset less than 45 degrees from a nose of an auxiliary device cam lobe, where the auxiliary device cam comprises a plurality of auxiliary device cam lobes.
16. The engine according to claim 15, wherein all of the actuation event peaks of the auxiliary device occur between all of the valve actuation event peaks of all of the cylinders of the engine.
17. The engine according to claim 15, wherein the angular orientation of the drive element with respect to the angular orientation of the valve cams is further selected to actuate the auxiliary device when a minimum amount of resistive torque is applied to rotation of the camshaft via the valve cams.
18. The engine according to claim 15, where the nose of each lobe of the plurality of valve cams is offset greater than 0 degrees from each of the plurality of the auxiliary device cam lobes.
19. The engine according to claim 15, where the valves actuated by the valve cams include intake valves of the engine.
20. The engine according to claim 19, where the valves actuated by the valve cams include exhaust valves of the engine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present disclosure, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:
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DETAILED DESCRIPTION
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(12) In the context of the present disclosure, the terms intake valve and exhaust valve refer to valves that are used to control the timing and quantity of gas and/or vapour flow from an intake manifold into a cylinder and out of the cylinder of the engine into an exhaust manifold respectively. For the sake of brevity, the below description will focus on the operation of the intake camshaft 101 shown in
(13) In the arrangement shown in
(14) The camshaft 101 comprises three pairs of valve cams 105a, 105b, 105c, each pair of valve cams 105a, 105b, 105c, being configured to actuate a pair of intake valves of respective cylinders of the engine. Each of the valve cams 105 has a single lobe configured to actuate a respective valve of the engine 100. However, in another arrangement, the valve cams 105 may each comprise any appropriate number of lobes.
(15) An angular orientation of each of the valve cams 105 about a rotational axis A-A of the camshaft 101 is defined by respective operational requirements of each valve of the engine. For the example of a DOHC engine, the valves may be driven directly by the valve cams 105, and as a result, an operational axis of the valves may be coaxial with a lobe centreline 106 of the valve cams 105, i.e. a line that extends from the centre of rotation to the nose of the valve cam 105, when the valve reaches its peak displacement. However, in another DOHC engine configuration, or for example a SOHC configuration, the valves may be operatively coupled to the valve cams 105 by virtue of one or more linkage mechanisms, for example a rocker mechanism. As a result, the operational axis of the valves may be inclined to and/or offset from the lobe centreline 106 of the valve cams 105 when the valve reaches its peak displacement.
(16) The angular orientation of each valve cam 105 about the rotational axis A-A of the camshaft 101 is selected depending on the operational requirements of the respective valve which the valve cam 105 actuates. For example, the angular orientation of the valve cams 105 may be selected depending on the desired timing of respective valves. For the arrangements shown in
(17) The camshaft 101 comprises an auxiliary device cam, for example a fuel pump cam 107, configured to actuate the drive element 113 of the fuel pump 109, for example by virtue of one or more lobes of the fuel pump cam 107. In the arrangement shown in
(18) Each lobe of the fuel pump cam 109 has a lobe centreline 108 that extends from the centre of rotation to the nose of each lobe of the fuel pump cam 107. In the arrangement shown in
(19) The camshaft 101 is configured such that the lobe centrelines 108 of the fuel pump cam 107 extend radially from the rotational axis A-A of the camshaft 101. In the arrangement shown in
(20) In a similar manner to the angular orientation of the valve cams 105, the angular orientation .sub.FPCAM of the fuel pump cam 107 may be selected depending on the operational requirements of the fuel pump 109.
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(22) In the arrangement shown in
(23) In the context of the present disclosure, the term actuation event is interpreted as the time at which peak displacement of the valve 111 or the fuel pump occurs. In this manner, the fuel pump cam 107 is orientated about the rotational axis A-A of the camshaft 101 such that the peak displacement of the fuel pump 109 occurs at the same time as the peak displacement of the valve 111. It is understood, however, that actuation of a valve may occur over a time period, for example as a cam follower follows the profile of the cam lobe. In one arrangement, whilst the start and/or end points of the actuation of the valve 111 may not be timed to occur with the start and/or end points of the actuation of the fuel pump 109, the peak displacement of the valve 111 may still occur at the same time as the peak displacement of the fuel pump 109.
(24) During operation of the engine, the valve cams 105 provide a first periodic resistive torque T.sub.V to the rotation of the camshaft 101 as the valve cams 105 actuate the valve 111. In a similar manner, the fuel pump cam 107 provides a second periodic resistive torque T.sub.FP to the rotation of the camshaft 101 as each lobe of the fuel pump cam 107 actuates the fuel pump 109.
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(27) The present disclosure provides one or more arrangements of an engine comprising the camshaft 101 wherein the angular orientation .sub.FPCAM of the fuel pump cam 107 of the camshaft 101 and/or the angular orientation .sub.FPDE of the operational axis B-B of the fuel pump drive element 113 with respect to the angular orientation .sub.VCAM.sub._.sub.a, .sub.VCAM.sub._.sub.b, .sub.VCAM.sub._.sub.c of the pairs valve cams 105a, 105, 105c are selected such each actuation event of the fuel pump 109 occurs in between two successive valve actuation events. For example the angular orientation .sub.FPCAM of the fuel pump cam 107 with respect to the angular orientation .sub.VCAM.sub._.sub.a, .sub.VCAM.sub._.sub.b, .sub.VCAM.sub._.sub.c of the pairs of valve cams 105a, 105b, 105c may be selected such that peak value T.sub.FP.sub._.sub.MAX of the second periodic resistive torque T.sub.FP occurs in between two successive peak T.sub.V.sub._.sub.MAX values of the first resistive torque T.sub.V. Additionally or alternatively, the angular orientation .sub.FPDE of the operational axis B-B of the fuel pump drive element 113 with respect to the angular orientation .sub.VCAM.sub._.sub.a, .sub.VCAM.sub._.sub.b, .sub.VCAM.sub._.sub.c of the pairs of valve cams 105a, 105b, 105c may be selected such that the peak value T.sub.FP.sub._.sub.MAX of the second period resistive torque occurs in between two successive peak values T.sub.V.sub._.sub.MAX of the first periodic resistive torque T.sub.FP.
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(29) In the arrangement shown in
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(31) In the arrangement shown in
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(33) Each of the arrangements shown in
(34) In this manner, as shown in
(35) In other words, the fuel pump cam 107 and/or the fuel pump drive element 113 may be re-orientated about the rotational axis A-A of the camshaft 101 such that the peak displacement of the fuel pump 109 occurs out of phase with the peak displacement of the valve 111.
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(37) However, in one or more other arrangements, the angular orientation the fuel pump cam 107 and/or the fuel pump drive element 113 about the rotational axis of the camshaft 101 may be selected to reduce amplitude A.sub.V+FP to a value in between a maximum possible amplitude shown in
(38) Adjusting the timing of the fuel pump actuation events to occur between two successive valve actuation events may have the advantage of addressing the problem of torque fluctuations at the camshaft without compromising the valve lift. Further, adjusting the timing of the fuel pump actuation via selecting the angular orientation of the drive element of the auxiliary device with respect to the angular orientation of the valve cams is advantageous, as these adjustments to timing are made without altering the configuration of the camshaft.
(39) Turning now to
(40) In this example, the graphical representation corresponds to an in-line 3 cylinder engine with a 1, 3, 2 cylinder firing order. In other examples, the in-line 3 cylinder engine may have a 1, 2, 3 cylinder firing order.
(41) The top plot represents the actuation events of the auxiliary device. The amount of displacement of the auxiliary device is indicated with dotted line 802. The auxiliary device is fully actuated at line 804, where a maximum displacement of the auxiliary device occurs.
(42) The plot second from the top represents the first cylinder valve actuation events. The displacement of the intake valves is represented with solid line 806. The displacement of the exhaust valves is indicated with dashed line 808. The valves of the first cylinder are fully actuated at line 810, where a maximum displacement of the valves occurs.
(43) The plot third from the top represents the second cylinder valve actuation events. The displacement of the intake valves is represented with solid line 812. The displacement of the exhaust valves is represented with dashed line 814. The valves of the second cylinder are fully actuated at line 816, where a maximum displacement of the valves occurs.
(44) The plot fourth from the top represents the third cylinder valve actuation events. The displacement of the intake valves is represented with solid line 818. The displacement of the exhaust valves is represented with dashed line 820. The valves of the third cylinder are fully actuated at line 822, where a maximum displacement of the valves occurs.
(45) The intake valves are actuated via valve cams on the intake camshaft and the auxiliary device is actuated via an auxiliary device cam.
(46) As shown in
(47) When .sub.Crankshaft is 120, the auxiliary device displacement 802 is at its minimum amount of displacement, and the first cylinder intake valve displacement 806 is at its maximum displacement 810. Additionally, at the second cylinder when .sub.Crankshaft is 120, both the displacement of the intake valves 812 and the exhaust valves 814 are at a minimum amount of displacement. At the third cylinder, the exhaust valve displacement 820 is increasing and near its maximum amount of displacement 822 when .sub.Crankshaft is 120.
(48) As such, when the .sub.Crankshaft is at 120, the intake camshaft experiences resistive torque due to the actuation of the intake valves of the first cylinder, and the intake camshaft experiences substantially zero to zero resistive torque from the auxiliary device, as the displacement of the auxiliary device is at a minimum. Additionally, when .sub.Crankshaft is 120, the exhaust camshaft experiences resistive torque due to displacement of the exhaust valve 820 of the third cylinder.
(49) When the .sub.Crankshaft moves from 120 to 240, the auxiliary device displacement 802 increases from a minimum amount of displacement towards a maximum amount of displacement 804. The intake valve displacement of the first cylinder 806 decreases from a maximum displacement 810 towards a minimum amount of displacement from .sub.Crankshaft of 120 to 240. The intake valves and the exhaust valves of the second cylinder remain at a minimum amount of displacement from .sub.Crankshaft of 120 to 240. The third cylinder exhaust valve displacement 820 increases to a maximum amount of displacement 822 at about .sub.Crankshaft of 150 and then decreases to a minimum amount of displacement at .sub.Crankshaft of 240.
(50) When .sub.Crankshaft is 240, the auxiliary device displacement 802 is at a maximum displacement amount 804. Additionally, the first cylinder intake valve displacement 806 is at a minimum displacement. At the second cylinder, the intake valves and the exhaust valves are both at a minimum amount of displacement when .sub.Crankshaft is equal to 240. The third cylinder exhaust valve displacement 820 is decreasing towards a minimum displacement when .sub.Crankshaft is equal to 240, and the third cylinder intake valve displacement 818 is at a minimum and beginning to increase when .sub.Crankshaft is equal to 240.
(51) Therefore, when .sub.Crankshaft is equal to 240, the intake camshaft experiences a minimal amount to zero resistive torque from the intake valves because the intake valves of the first, second, and third cylinders are all at minimum amounts of displacement. However, when .sub.Crankshaft is equal to 240, the intake camshaft experiences resistive torque due to the displacement of the auxiliary device. Increasing the displacement of the auxiliary device as the intake valves move towards a minimum amount of displacement has the advantage of reducing a fluctuation in resistive torque applied to the intake camshaft.
(52) When the .sub.Crankshaft moves from 240 to 360, the auxiliary device displacement decreases from a maximum amount of displacement 804 to a minimum amount of displacement. The first cylinder intake and exhaust valves remain at a minimum amount of displacement when the .sub.Crankshaft moves from 240 to 360. The second cylinder exhaust valve displacement 814 increases from a minimum amount of displacement starting at about .sub.Crankshaft of 280 and nears a maximum amount of displacement 810 when .sub.Crankshaft is 360. The third cylinder exhaust valve displacement 820 decreases to a minimum amount of displacement, and the third cylinder intake valve displacement 818 increases from a minimum amount of displacement and reaches a maximum amount of displacement 822 from a .sub.Crankshaft of 240 to 360.
(53) When .sub.Crankshaft is 360, the auxiliary device displacement 802 is at a minimum amount of displacement. The first cylinder intake valve displacement 806 and exhaust valve displacement 808 are at a minimum displacement amount when .sub.Crankshaft is equal to 360 .sub.Crankshaft equal to 360. The second cylinder exhaust displacement 814 is near a maximum amount of displacement 816 at the third cylinder intake valve displacement 818 is at a maximum amount of displacement 822 at .sub.Crankshaft equal to 360.
(54) When the .sub.Crankshaft moves from 360 to 480, the auxiliary device displacement 802 increases from a minimum amount of displacement to a maximum amount of displacement 804. Additionally, the first cylinder intake valve displacement 806 and exhaust valve displacement 808 remain at a minimum amount of displacement from a .sub.Crankshaft of 360 to 480. The second cylinder exhaust valve displacement 814 increases to a maximum amount of displacement 816 at about .sub.Crankshaft of 410, and then begins to decrease. The third cylinder amount of intake valve displacement 360 decreases from a maximum amount of displacement 822 to a minimum amount of displacement from a .sub.Crankshaft of 360 to 480.
(55) When the .sub.Crankshaft is at 480, the auxiliary device displacement 802 is at a maximum displacement 804, and all of the intake valves of the three cylinders are at a minimum displacement. Additionally, the second cylinder exhaust valve displacement 814 is near a minimum displacement.
(56) When the .sub.Crankshaft moves from 480 to 600, the auxiliary device displacement 802 decreases to a minimum displacement, and the second cylinder intake valve displacement 812 increases from a minimum displacement to a maximum displacement 816. Additionally, the first cylinder exhaust valve displacement 808 increases, and the third cylinder valves remain at a minimum displacement.
(57) When the .sub.Crankshaft is at 600, the auxiliary device is at a minimum displacement, and the second cylinder intake valve displacement 812 is at a maximum displacement 816. Additionally, the first cylinder exhaust valve displacement 808 is near a maximum displacement 810. The third cylinder intake and exhaust valve displacements are at a minimum displacement.
(58) When the .sub.Crankshaft moves from 600 to 720, the auxiliary device displacement 802 moves from a minimum displacement to a maximum displacement 804, and the second cylinder intake valve displacement 812 decreases from a maximum displacement 816 to a minimum displacement. Additionally, the first cylinder exhaust valve displacement 808 increases to a maximum displacement 810 and then decreases, and the third cylinder intake valve and exhaust valve displacements remain at a minimum displacement.
(59) When the .sub.Crankshaft is at 720, the auxiliary device displacement 802 is at a maximum displacement 804, and the second cylinder intake valve displacement 812 is at a minimum displacement. Additionally, the first cylinder exhaust valve displacement 808 is near a minimum displacement, and the third cylinder intake valve and exhaust valve displacements are at a minimum displacement.
(60) When the .sub.Crankshaft is at 720, the crankshaft has completed two full rotations, and the intake camshaft and the exhaust camshaft have each completed one rotation. The two full rotations of the crankshaft concludes one full cycle of actuating the intake valves, exhaust valves, and the auxiliary device. Following 720 of crankshaft rotation, the actuation cycle repeats again, and the displacements of the intake valves, exhaust valves, and the auxiliary device relative to each other repeat.
(61) As illustrated in
(62) It will be appreciated by those skilled in the art that although the invention has been described by way of example with reference to one or more examples, it is not limited to the disclosed examples and that alternative examples could be constructed without departing from the scope of the invention as defined by the appended claims. It will further be appreciated that the configurations and routines disclosed herein are exemplary in nature, and that these specific embodiments are not to be considered in a limiting sense, because numerous variations are possible. For example, the above technology can be applied to V-6, I-4, I-6, V-12, opposed 4, and other engine types. As another example, the above technology can be applied to engines with variable valve timing and lift. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, and/or properties disclosed herein.
(63) The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to an element or a first element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.