Particle size measuring method and device
10234370 ยท 2019-03-19
Assignee
Inventors
Cpc classification
G01N2015/0003
PHYSICS
G01N15/1468
PHYSICS
International classification
Abstract
To provide a particle size measuring device that enables simple in-line measurement of the particle size even in a case of nano-sized particles during dispersion. Provided is a particle size measuring device which measures the particle size of particles that perform Brownian motion in a dispersion medium. The particle size measuring device includes a transparent column which accommodates a dispersion medium therein; a laser light irradiating unit which irradiates the dispersion medium in the column with laser light; an imaging unit which includes a camera that images the dispersion medium in the column; an image analyzing unit which acquires a displacement of corresponding particles from at least a plurality of images captured at a predetermined time interval t; and a calculating unit which calculates the particle size based on the fact that a root mean square value of the displacement is proportional to k.sub.BT/3d where k.sub.B represents a Boltzmann constant, T represents an absolute temperature, represents a viscosity coefficient of the dispersion medium, and d represents the particle size.
Claims
1. A particle size measuring device which measures the particle size of particles that perform Brownian motion in a dispersion medium, the device comprising: a transparent column which accommodates a dispersion medium therein; a laser light irradiating unit which irradiates the dispersion medium in the column with laser light; an imaging unit which includes a camera that images the dispersion medium in the column; an image analyzing unit which acquires a displacement of corresponding particles from at least a plurality of images captured at a predetermined time interval t; and a calculating unit which calculates the particle size based on the fact that a root mean square value of the displacement is proportional to k.sub.BT/3d where k.sub.B represents a Boltzmann constant, T represents an absolute temperature, represents a viscosity coefficient of the dispersion medium, and d represents the particle size; wherein the image analyzing unit obtains a scattered light intensity and a number concentration of a plurality of the particles from the images, and the calculating unit determines a material of the particles by acquiring a relative refractive index m using a relational expression between a scattered light intensity I which is the intensity of the scattered light and an incident light intensity I.sub.0 which is the intensity of the laser light and performing absorption correction, where c represents the number concentration, r represents the distance between the particles and the camera, represents a wavelength of the laser light, d represents the particle size, and m represents a relative refractive index of the particles with respect to the dispersion medium:
2. The particle size measuring device according to claim 1, wherein the dispersion medium is allowed to flow along an axis line in the column, an optical axis of the camera is disposed toward a direction perpendicular to the axis line, and the image analyzing unit further acquires the displacement by subtracting a moving component due to a flow velocity of the dispersion medium from a moving component in a direction along the axis line of the particles in the images.
3. The particle size measuring device according to claim 1, wherein the image analyzing unit further acquires a moving component in a vertical direction and a moving component in a horizontal direction of the corresponding particles in the images, and the calculating unit calculates the particle size of only the corresponding particles in which a difference or a ratio between the root mean square value of the moving component in the vertical direction and the root mean square value of the moving component in the horizontal direction is set to be in a predetermined range.
4. A particle size measuring method of measuring the particle size of particles that perform Brownian motion in a dispersion medium of a column, the method comprising: a step of imaging the dispersion medium in the column by an imaging unit which includes a camera while irradiating inside the column with laser light; an image analyzing step of acquiring a displacement of corresponding particles from at least a plurality of images captured at a predetermined time interval t; and a calculating step of calculating the particle size based on the fact that k.sub.BT/3d is proportional to a root mean square value of the displacement where k.sub.B represents a Boltzmann constant, T represents an absolute temperature, represents a viscosity coefficient of the dispersion medium, and d represents the particle size; wherein the image analyzing step further includes a step of obtaining a scattered light intensity and a number concentration of a plurality of the particles from the images, and the calculating step further includes a step of determining a material of the particles by acquiring a relative refractive index m using a relational expression between a scattered light intensity I which is the intensity of the scattered light and an incident light intensity I.sub.0 which is the intensity of the laser light and performing absorption correction, where c represents the number concentration, r represents the distance between the particles and the camera, represents a wavelength of the laser light, d represents the particle size, and m represents a relative refractive index of the particles with respect to the dispersion medium:
5. The particle size measuring method according to claim 4, wherein the dispersion medium is allowed to flow along an axis line in the column, an optical axis of the camera is disposed toward a direction perpendicular to the axis line, and the displacement is acquired by subtracting a moving component due to a flow velocity of the dispersion medium from a moving component in a direction along the axis line of the particles in the images in the image analyzing step.
6. The particle size measuring method according to claim 4, wherein a moving component in a vertical direction and a moving component in a horizontal direction of the corresponding particles in the images are acquired in the image analyzing step, and the particle size of only the corresponding particles in which a difference or a ratio between the root mean square value of the moving component in the vertical direction and the root mean square value of the moving component in the horizontal direction is set to be in a predetermined range is calculated in the calculating step.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) Hereinafter, a particle size measuring device and a particle size measuring method which are examples of the present invention will be described in detail.
(12) [Particle Size Measuring Device]
(13) As illustrated in
(14) The laser light irradiating unit 3 is disposed such that scattered light from particles in the dispersion medium is easily imaged by the camera 4, that is, the intensity of scattered light is able to be measured more strongly, and according to the present embodiment, an optical axis of laser light to be emitted is inclined with respect to an axis line 2 of the column 2. Particularly, in order to image one particle with high precision using scattered light, it is preferable that the intensity of scattered light is able to be measured more strongly using laser light having a short wavelength or laser light having a high intensity such that the sensitivity of the camera 4 increases.
(15) The camera 4 of the imaging unit 4 is capable of continuously imaging the dispersion medium in the column 2 in the Z axis direction perpendicular to the axis line 2 of the column 2 at a predetermined time interval t. In other words, the optical axis of the camera 4 is disposed vertically to the axis line 2 so that an image on an X-Y plane in parallel with the axis line 2 is able to be imaged as a moving image. The captured image is recorded as a moving image in which each predetermined time interval t corresponds to one frame. As the camera 4, a microscope camera, a CCD camera, a CMOS, or the like is able to be used. It is preferable that the camera 4 is set such that an image of particles in the dispersion medium to be imaged by scattered light is sufficiently brightened by, for example, lengthening the shutter time according to the range of the particle size of particles to be measured. At this time, the shutter time to be set is required not to exceed the predetermined time interval t (the time corresponding to one frame as a moving image).
(16) The analyzing unit 5 is connected to the imaging unit 4 and performs image analysis and calculation on a captured image. The particle size is measured by the image analysis and the calculation, and the material of particles is determined. The details thereof will be described later.
(17) [Measurement Method 1: When Dispersion Medium has Flow Velocity in Column (In-Line Measurement)]
(18) Next, a method of measuring the particle size when the dispersion medium in the column 2 has a flow velocity will be described using
(19) In the particle size measuring device 1 illustrated in
(20) Referring to
(21) Next, image analysis is performed (S2). In the image analysis, in each of the images, a position of a particle corresponding to one particle is acquired from an image and then a position of the corresponding particle which is separated from the obtained position by the time interval t is acquired from the next image. A displacement of the corresponding particle between two images is acquired based on a difference between the positions. The method of acquiring the displacement will be described later in detail. This operation is performed on each of a series of images. Further, in order to determine the material (S4) described later, the intensity of scattered light in the corresponding particle on an image is measured and recorded, the number of images of particles in a predetermined range is counted, and the number concentration of the particles is calculated. In addition, the number concentration may be measured using a particle counter.
(22) Next, the particle size is calculated (S3). The particle size is calculated based on the fact that the root mean square value of the acquired displacement is proportional to a diffusion coefficient D. The diffusion coefficient D satisfies the following Stokes-Einstein equation where k.sub.B represents a Boltzmann constant, T represents an absolute temperature, represents a viscosity coefficient of the dispersion medium, and d represents the particle size.
D=k.sub.BT/3d
In other words, the above-described root mean square value of the displacement is proportional to the right side of the equation. The particle size corresponding to the measured displacement resulting from the diffusion of the corresponding particles is able to be calculated using the relationship. The method of calculating the particle size will be described later in detail.
(23) In addition, the material of particles whose particle size has been calculated is determined (S4).
(24) As described above, the analyzing unit 5 records the intensities of scattered light from each corresponding particle on the images. In a case where the calculated particle size is sufficiently small with respect to the wavelength of laser light which is incident light, that is, in a case of Rayleigh scattering, the following expression is satisfied.
(25)
In this expression, c represents the number concentration of particles, r represents the distance between the particles and the camera 4, represents a wavelength of incident light, I represents the intensity of scattered light, I.sub.0 represents the intensity of incident light, d represents the particle size of the corresponding particles, and m represents the relative refractive index of the particles with respect to the dispersion medium. Accordingly, m varies when the materials of particles are different even when the particles have the same particle size. In other words, the relative refractive index m is able to be acquired from the changing distance r from one particle to the camera 4 and the intensity I of scattered light. The determination of the material is able to be performed along with the measurement of the particle size by correcting the relative refractive index m with the imaginary term of absorption and referring to known refractive indices listed in Table 1 based on the absorption correction. In addition, r is able to be actually measured or is able to be inversely calculated and evaluated based on the particle size and samples known for the Rayleigh ratio.
(26) TABLE-US-00001 TABLE 1 Intensity of scattered light Substance name Refractive index (relative value with respect to gas) SiO2 1.44 0.10 Au 0.34 7.13 Ag 0.17 8.29 air 1.00 1.00 PSL 1.61 0.63 PMMAL 1.73 1.22 TiO2 2.50 7.30 Al2O3 1.81 1.70 C 2.00 3.05
(27) Meanwhile, in measurement of the particle size, since the diffusion of particles is affected by the flow in in-line measurement, it becomes difficult to precisely calculate the particle size from the distance of movement due to the diffusion. Here, in the present embodiment, the particle size is calculated by acquiring the displacement so as not to be affected by the flow as described below.
(28) Hereinafter, the method of acquiring the displacement of the corresponding particles in the image analysis (S2) described above and the method of calculating the particle size (S3) will be described. In the calculation of the particle size, two different cases of using a one-dimensional diffusion coefficient and a two-dimensional diffusion coefficient will be described.
(29) (1) Case of Using One-Dimensional Diffusion Coefficient
(30) In the image analysis (S2), the Y axis in parallel with the flow direction of the dispersion medium and the X axis perpendicular to the Y axis are able to be set on respective images as described above. Here, the displacement is not affected by the flow of the dispersion medium by obtaining the displacement only by using a moving component x in parallel with the X axis. As described above, the moving component x is acquired in each of a series of images.
(31) In the calculation of the particle size (S3), a diffusion coefficient D.sub.1 is acquired by [(x).sup.2] which is a root mean square value of the acquired moving component x. Here, in the movement of fine particles such as nano-sized particles due to the Brownian motion, particles isotropically move in all directions of the X axis, the Y axis, and the Z axis. When it is assumed that the movement is not affected by the flow of the dispersion medium or the gravity described below, the root mean square values of the moving component are the same in all directions in a case where the trajectory of the corresponding particles is traced on the images for a sufficient time. Therefore, [(x).sup.2] is able to be used as a root mean square value of the one-dimensional displacement and then the one-dimensional diffusion coefficient is able to be acquired. In other words, the one-dimensional diffusion coefficient D.sub.1 is calculated by the following equation.
[(x).sup.2]=2D.sub.1t
Further, when k.sub.B represents a Boltzmann constant, T represents an absolute temperature, represents a viscosity coefficient of the dispersion medium, and d represents the particle size, the particle size is calculated using the following Stokes-Einstein equation.
D.sub.1=k.sub.BT/3d
In this manner, in the analysis of a series of images, the one-dimensional displacement is obtained from the one-dimensional moving component so as not to be affected by the flow of the dispersion medium and the particle size of the one corresponding particle is able to be calculated based on the displacement.
(32) (2) Case of Using Two-Dimensional Diffusion Coefficient
(33) In the same manner as described above, the Y axis in parallel with the flow direction of the dispersion medium and the X axis perpendicular to the Y axis are able to be set on respective images. Here, the displacement is obtained by a moving component x in parallel with the X axis and a moving component y in parallel with the Y axis. The moving component y is obtained by correcting the amount of movement due to the flow on images. In other words, an amount obtained by multiplying the flow velocity of the dispersion medium by t is subtracted from the movement amount in the Y axis direction on images to obtain the moving component y. In this manner, the moving component x and the moving component y are not affected by the flow of the dispersion medium. In each of a series of images, the moving component x and the moving component y are acquired. In this case, the flow velocity of the dispersion medium is obtained by mounting a flow rate sensor on the column 2.
(34) In the calculation of the particle size (S3), a diffusion coefficient D.sub.2 is acquired by [(x).sup.2] which is a root mean square value of the acquired moving component x and [(y).sup.2] which is a root mean square value of the acquired moving component y. As described above, since the root mean square values of the moving components are the same in all directions in a case where the trajectory of the corresponding particles is traced on images for a sufficient time, [(x).sup.2]+[(y).sup.2] is able to be used as a root mean square value of the two-dimensional displacement and then the two-dimensional diffusion coefficient is able to be acquired. In other words, the two-dimensional diffusion coefficient D.sub.2 is calculated by the following equation.
[(x).sup.2]+[(y).sup.2]=4D.sub.2t
Further, when k.sub.B represents a Boltzmann constant, T represents an absolute temperature, represents a viscosity coefficient of the dispersion medium, and d represents the particle size, the particle size is calculated using the following Stokes-Einstein equation.
D.sub.2=k.sub.BT/3d
In this manner, in the analysis of a series of images, the two-dimensional displacement is obtained from the two-dimensional moving component so as not to be affected by the flow of the dispersion medium and the particle size of the one corresponding particle is able to be calculated based on the displacement.
(35) Further, since the particle size is evaluated as a function of the intensity of scattered light in a conventional particle counter that is used for typical in-line measurement of the particle size, the detection angle of scattered light needs to be fixed to a constant angle, and thus the intensity of detected light is frequently insufficient in small particles such as nano-sized particles. On the contrary, since the particle size is able to be calculated from the movement based on diffusion according to the above-described method, there is almost no need for control of the detection angle of scattered light and scattering is able to be accumulated in a wide scattering angle range. Accordingly, the intensity of detected scattered light is able to be sufficiently obtained even in a case of nano-sized particles and then the particle size is able to be measured. For example, the intensity of scattered light may be increased using a plurality of laser light irradiating units 3.
(36) According to the above-described method, it is possible to easily perform measurement of the particle size of particles in the dispersion medium and identification of the material of particles in a short time and various applications of the method such as monitoring the material synthesis line, controlling the quality of particles, identifying bubbles and particles in the production line which has not been possible when using a particle counter, and evaluating impurity contamination in the preparation production line are able to be expected.
Measurement Example 1
(37) An example of measuring the particle size of polystyrene latex particles will be described with reference to
(38) The particle size of polystyrene latex particles (diameter of approximately 100 nm) is measured by circulating a dispersion liquid obtained by dispersing the particles therein into the column 2 using ultrapure water as the dispersion medium. The measured particle size (diameter) and the number distribution thereof are illustrated in
(39) Here, the measurement results in a case of using a one-dimensional diffusion coefficient are illustrated in
(40) As illustrated in
Measurement Example 2
(41) Along with the measurement of the particle size of various particles, an example of determining materials of the particles will be described with reference to
(42) With respect to silica particles s (silica), polystyrene latex particles p (PSL), gold particles g (gold) which have the same particle size, the particle size is measured according to the above-described measurement method and the intensity of scattered light is acquired. The results thereof are listed in
(43) As illustrated in
(44) [Measurement Method 2: When Dispersion Medium does not have Flow Velocity in Column (Batch Measurement)]
(45) Next, a method of measuring the particle size when the dispersion medium in the column 2 does not have a flow velocity will be described using
(46) Here, the particle size is measured by selecting particles to be measured based on the influence of a difference in density between particles and the dispersion medium in which the particles are dispersed on the Brownian motion in the image analysis (S2) and the calculation (S3) of the particle size illustrated in
(47) In the Brownian motion, particles isotropically move in all directions of the X axis, the Y axis, and the Z axis, but the movement in the Y axis direction (vertical direction) is affected by the gravity and particles equivalently move at least in the X axis direction and the Z axis direction. Consequently, in the case where the trajectory of the corresponding particles is traced on images for a sufficient time, the root mean square values of the moving component x in the X axis direction and the moving component z in the Z axis direction are the same as each other.
(48) Here, attention is focused on a difference or a ratio between the root mean square value [(x).sup.2] of the moving component x in the horizontal direction and the root mean square value [(y).sup.2] of the moving component y in the vertical direction. The particle size is calculated (S3) by selecting particles, in which the difference or the ratio therebetween is in a constant range, from a series of images and performing the above-described process on the selected particles.
(49) As described above, the Brownian motion of fine particles has isotropy, but the particles in the Y axis direction which is the vertical direction are affected by the gravity as illustrated in
(50) The Y axis is not necessarily along the vertical direction since it is sufficient that the movement of particles that are affected by the difference in density between the particles and the dispersion medium is able to be measured. Accordingly, the Y axis may have an inclination with respect to the horizontal direction. That is, preferably, the optical axis of the camera 4 is along the horizontal direction and it is sufficient that the optical axis has an inclination with respect to the vertical direction.
(51) Here, the material of nano-sized particles to be measured is a nano material having an average particle size of 10 to 1500 nm, and examples thereof include silica, polystyrene latex, and carbon black. Further, the target for measurement is not limited to nano-sized particles, and fine particles in which the Brownian motion is able to be observed are able to be measured.
(52) According to the above-described method, particles to be measured are selected based on the difference in density and then the particle size is able to be measured. In other words, when particles to be measured are selected and then the particle size thereof is acquired, for example, only the particle size of bubbles contained in the dispersion medium from which impurities are excluded is able to be correctly measured. Specifically, it has been known that growth of plants is able to be promoted by allowing a nutrient solution to contain bubbles in a plant factory, and the particle size thereof is able to be measured for the purpose of quality control on the size of bubbles contained in the nutrient solution. In other words, the nutrient solution contains a large amount of impurities and only the particle size of bubbles contained therein from which the impurities are excluded is able to be correctly measured.
Measurement Example 1
(53) An example of measuring the particle size of silica particles will be described with reference to
(54) Silica particles (approximately 300 nm: manufactured by Polysciences, Inc., product name: Microspheres, catalog number: 24321, lot number: 603704, specific gravity: 2.00) are prepared so as to have a concentration of 0.0004 mg/mL using ultrapure water as the dispersion medium. The dispersion liquid is injected into the column 2 and the movement of the particles is measured according to the above-described method.
(55) As illustrated in
Measurement Example 2
(56) In the same manner as described above, an example of measuring the particle size of polystyrene latex particles will be described with reference to
(57) Polystyrene latex particles (approximately 300 nm: manufactured by JSR CORPORATION, product name: SC032-S, lot number: 100928, specific gravity: 1.054) are prepared so as to have a concentration of 0.0002 mg/mL using ultrapure water as the dispersion medium. The dispersion liquid is injected into the column 2 and the movement of the particles is measured according to the above-described method. Further, silica particles (approximately 300 nm: manufactured by Polysciences, Inc., product name: Microspheres, catalog number: 24321, lot number: 603704, specific gravity: 2.00) are further added to be prepared so as to have a concentration of 0.0004 mg/mL, and the measurement is performed in the same manner as described above.
(58) As illustrated in
(59) Further, even when a dispersion medium obtained by mixing silica and polystyrene latex is used, the particle size of each particle is able to be measured in the above-described manner.
Measurement Example 3
(60) In the same manner as described above, an example of measuring the particle size of dispersed particles which have a different particle size and different densities, and an example of determining the material thereof will be described with reference to
(61) As illustrated in
(62) As illustrated in
(63) Hereinbefore, examples of the present invention and modified examples based on the examples have been described, but the present invention is not necessarily limited thereto. Various alternative examples and modified examples are able to be found by those skilled in the art without departing from the gist of the invention or the scope of the attached claims.
REFERENCE SIGNS LIST
(64) 1: particle size measuring device 2: column 3: laser light irradiating unit 4: imaging unit 4: camera 5: analyzing unit