Heat exchanger
10234211 ยท 2019-03-19
Assignee
Inventors
Cpc classification
F28F9/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M5/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2280/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2250/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A core unit 1 of a heat exchanger includes a plurality of core plates that are stacked on one another to alternately constitute oil passages 10 and cooling water passages 11, in which oil that is heat-exchanged in the core unit 1 is guided to an outlet port 23 after passing through a top connecting passage 18 and an oil outlet passage L3, and in which part of the oil is led from a lower end of an upper/lower oil passage L2 is guided to the outlet port 23 through an auxiliary passage 24, so that the amount of oil flowing in the oil outlet passage L3 is reduced thereby reducing a passage resistance.
Claims
1. A heat exchanger comprising: a core unit including a plurality of core plates that are stacked on one another; and a bottom plate that mounts thereon the core unit, the bottom plate including at least one plate member; wherein the core unit includes a first passage that extends in a stacking direction of the core unit to guide fluid to one end of the stacking direction of the core unit while being communicated with fluid passages defined between the core plates and a second passage that is isolated from the fluid passages defined between the core plates and extends in the stacking direction of the core unit to guide the fluid to another end of the stacking direction; wherein the second passage is fluidly connected with the first passage in the fluid flow direction; the core unit has at a lower surface thereof both an end of the first passage and an end of the second passage; the bottom plate has a fluid port that serves as an outlet opening connected to the end of the second passage; the bottom plate has an auxiliary passage that connects the end of the first passage to the fluid port; the first passage and the fluid port are arranged such that fluid is led from a lower end of the first passage to the fluid port through the auxiliary passage, the fluid port is structured to receive fluid from the second passage, and fluid which the fluid port receives from the second passage exits the core unit through the fluid port; fluid is guided to the fluid passages defined between the core plates while flowing toward a bottom side of the core unit, and the fluid port is structured to receive fluid from the second passage via the auxiliary passage; and the first passage, the second passage, and the auxiliary passage are structured such that fluid from a portion of the first passage and from a portion of the second passage meet proximate to an exit of the core unit.
2. A heat exchanger as claimed in claim 1, wherein the fluid port comprises an outlet for the fluid such that fluid having passed through the fluid passages defined between the core plates is guided to a top side of the core unit through the first passage and is then guided to the bottom side of the core unit through the second passage, and part of the fluid is directed from an end opening of the first passage to the fluid port through the auxiliary passage.
3. A heat exchanger as claimed in claim 1, wherein an upper surface of the core unit is formed with respective openings, to which a second end of the first passage and a second end of the second passage are exposed, and a top plate is mounted on the upper surface of the core unit to define a connecting passage through which the second end of the first passage and the second end of the second passage are connected.
4. A heat exchanger as claimed in claim 1, wherein the core unit is divided into a plurality of sections in the stacking direction, the sections are constructed such that fluid flows through the sections while making U-turns, and the first passage comprises an intermediate part of a U-turn passage for the fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other objects and advantages of the present invention will become apparent from the following description when taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DETAILED DESCRIPTION OF THE INVENTION
(14) In the following, four embodiments 100, 200, 300 and 400 of the present invention will be described in detail with reference to the accompanying drawings.
(15) In the following description, various directional terms, such as, upper, lower, right, left, upward and the like are used for ease of understanding. However, such terms are to be understood with respect to only a drawing or drawings on which a corresponding part or portion is shown.
(16) First, a heat exchanger 100 of the first embodiment of the present invention will be described with reference to
(17) The heat exchanger 100 shown is an oil cooler that is used for cooling hydraulic oil of an automotive automatic transmission with the aid of cooling water.
(18) As is seen from
(19) On the first rectangular bottom plate 2, there is tightly mounted a core unit 1 that includes a plurality of rectangular core plates 5 and a plurality of rectangular fin plates 6 that are stacked on one another in an after-mentioned manner.
(20) On the core unit 1, there is tightly mounted a rectangular top plate 4 that is thicker than the rectangular core plate 5.
(21) As is seen from
(22) In the heat exchanger 100 of the first embodiment, almost all of the parts and elements, such as the above-mentioned first and second bottom plates 2 and 3, the core plates 5, the fin plates 6, the top plate 4 and the pipes 7 and 8, are made of aluminum-based material.
(23) For producing the heat exchanger 100, the above-mentioned parts that are originally separated are pre-assembled to constitute a pre-assembled unit and set in a holding tool and then together with the holding tool, the pre-assembled unit is put into a furnace to be heated for a certain time. With this, various parts are integrally brazed to one another. As a method for supplying brazing material, the core plates 5 may be constructed of a clad material. That is, the core plates 5 may be constructed of an aluminum based material as a base metal and a brazing material, such as an aluminum based material whose melting point is lower than that of the base metal, may be coated on a given surface of the base metal. Otherwise, sheet-like brazing material may be used, which is put between two plates that are to be brazed.
(24) As is seen from
(25) Actually, as the core plates 5, a plurality of different types of cores plates 5 are used, each core plate 5 having different fine portions. Generally, the plurality of rectangular core plates 5 are classified into two groups. One group includes lower side core plates 5A as shown in
(26) As is seen from
(27) It is now to be noted that the number of the stacks shown in
(28) As is seen from
(29) Furthermore, as is seen from such drawings, each core plate 5 is formed at a center portion thereof with a circular oil outlet opening 15 that serves as part of an oil outlet passage.
(30) As will be understood from
(31) As is seen from
(32) Thus, by respectively joining the annular bosses 130, the annular bosses 140 and the annular bosses 150, each oil passage 10 and each cooling water passage 11 are hermetically sealed. Due to provision of such passages 10 and 11, after-mentioned oil passage and cooling water passage aligned in the vertical direction are provided.
(33) Referring back to
(34) Although not well shown in the drawings, each of the fin plates 6 is of a common type having fine fins. As shown in
(35) The heat exchanger 100 of the first embodiment is of a multipath type heat exchanger.
(36) That is, in the heat exchanger 100, a plurality of oil passages 10 are stacked on one another together with their associated core plates and in the core plate 5 (viz., either one of the lower side core plate 5A and the upper side core plate 5B) that provides the oil passages in a vertically middle portion of the stacked core plates, one of the circular oil flow openings 13 is closed as is seen from
(37) In
(38) As is seen from
(39) In
(40) As is seen from
(41) As is seen from
(42) As is seen from
(43) As is seen from
(44) As is shown in
(45) It is to be noted that the oil cooler 100 is tightly mounted to a control valve housing, etc., of an automatic transmission through the four projected corners 21 of the second rectangular bottom plate 3. Upon mounting, the oil inlet and outlet ports 22 and 23 are connected to oil outlet and inlet openings (not shown) provided by the automatic transmission, respectively.
(46) As is seen from
(47) As will be understood from
(48) More specifically, as is seen from
(49) As is seen from
(50) In the illustrated embodiment 100, the oil flow openings 13e of the first and second rectangular bottom plates 2 and 3 and the oil inlet port 22 are shown to have the same diameter as the circular oil flow openings 13 of the core plates 5. However, the present invention is not limited to such dimensional unification. That is, the openings 13e of the bottom plates 2 and 3 and the oil inlet port 22 may have a different diameter from the oil flow openings 13 of the core plates 5.
(51) As shown in
(52) As is seen from
(53) As is seen from
(54) It is to be noted that the oil outlet passage L3 is separated and isolated from each of the oil passages 10 defined by the core plates 5A and 5B. That is, the oil in the oil outlet passage L3 is forced to flow only in the core plate stacked direction.
(55) Accordingly, the oil outlet port 23 is connected to a lower end of the oil outlet passage L3 through the auxiliary passage 24, and at the same time, the oil outlet port 23 is connected to an auxiliary oil flow opening 13d, that is, to a lower end of the upper/lower oil passage L2 through the auxiliary passage 24, as shown.
(56) It is to be noted that the upper/lower oil passage L2 corresponds to a first passage defined in Claim 1, and the oil outlet passage L3 corresponds to a second passages defined in Claim 1.
(57) For clarification of the drawing,
(58) In the following, operation of the oil cooler 100 of the first embodiment will be described with the aid of the drawings.
(59) First, the flow of oil in the oil cooler 100 established when an oil pump (not shown) is in operation will be described.
(60) As is indicated by arrows in
(61) The oil further cooled during flow in the oil passages 10 located in the upper half part of the core unit 1 is led to the upper side upper/lower passage L12 and forced to flow upward in this passage L12, and then led to the oil outlet passage L3 through the top connecting passage 18. In the oil outlet passage L3, the sufficiently cooled oil is forced to flow downward and led to the oil outlet port 23 through part of the auxiliary passage 24.
(62) The above-mentioned flow is a basic flow of oil.
(63) However, in the first embodiment, there is provided a further flow of oil which is as follows.
(64) As is seen from
(65) Accordingly, an oil flow in the oil outlet passage L3, which causes a passage resistance, is reduced, and thus, the passage resistance and/or pressure loss of the oil cooler 100 can be reduced.
(66) That is, if the above-mentioned bypass passage including the smaller auxiliary oil flow opening 13d and the part of the auxiliary passage 24 is not provided, all of oil led into the core unit 1 is forced to flow through the oil outlet passage L3. In this case, the oil flow rate per unit cross-sectional area of the oil flow passage is increased and thus the passage resistance is increased. Furthermore, in the oil cooler 100, the oil flow from the top connecting oil passage 18 to the oil outlet passage L3 is subjected to a sharp turning and thus the passage resistance is further increased.
(67) However, in the oil cooler 100 of the first embodiment, the oil is forced to flow parallelly in both the oil outlet passage L3 and the auxiliary passage 24 and joined at the oil outlet port 23, and thus, the passage resistance in the core unit 1 is reduced. The oil led to the auxiliary passage 24 has been cooled (or heat exchanged) during flow in the oil passages 10 defined by the core plates 5, and thus, such oil can contribute to the heat exchanging of the oil cooler 100. In other words, in the oil cooler 100 of the first embodiment, by guiding part of the oil that has been cooled or heat exchanged to the oil outlet port 23 through the auxiliary passage 24, the passage resistance can be reduced while assuring satisfaction in the heat exchanging (or cooling), and the heat exchanging performance and the pressure loss performance, which have a trade-off relation therebetween in the oil cooler 100, are both achieved at a higher level.
(68) It is to be noted that the oil flow rate in the auxiliary passage 24 can be controlled by adjusting the diameter of the auxiliary oil flow opening 13d of the lowermost lower side core plate 5E.
(69) In the following, an oil cooler 200 of the second embodiment of the present invention will be described with reference to
(70) For simplification of description, only parts and portions that are different from those of the above-mentioned first embodiment 100 will be described in the following.
(71) As is seen from
(72) Accordingly, in the oil cooler 200 of the second embodiment, as is indicated by an arrow L5, part of the oil that has passed through the lower half of the core unit 1 is forced to flow from the oil bypass opening 13f to the center oil outlet passage L3 through the top connecting oil passage 18. That is, part of the oil is forced to flow while bypassing the upper half oil passages 10 of the core unit 1. Accordingly, the passage resistance and the pressure loss of the oil cooler 200 are further reduced. The bypass oil flow rate can be controlled by adjusting the diameter of the oil bypass opening 13f. The construction and function of the auxiliary passage 24 are the same as those of the above-mentioned first embodiment 100.
(73) In the following, an oil cooler 300 of the third embodiment of the present invention will be described with reference
(74) In this embodiment 300, the middle-positioned lower side core plate 5C (see
(75) Accordingly, in the oil cooler 300 of the third embodiment, the oil led into the core unit 1 from the oil inlet port 22 is equally and parallelly guided to all of the oil passages 10 and after heat exchanging the oil is led to the upper/lower oil passage L2. Then, the oil is guided from the upper/lower oil passage L2 to the center oil outlet passage L3 through the top connecting oil passage 18 provided by the swelled part 17. Like in the first and second embodiments 100 and 200, part of the oil is guided to flow from the lower end of the upper/lower oil passage L2 to the oil outlet port 23 through the auxiliary passage 24.
(76) Accordingly, in the oil cooler 300 of the third embodiment, the oil that has been cooled (or heat exchanged) during its flow in all of the oil passages 10 is divided into two flows and then directed to the oil outlet port 23.
(77) It is to be noted that in the illustrated example, the circular auxiliary oil flow opening 13d has the same diameter as the other circular oil flow openings 13.
(78) In the following, an oil cooler 400 of the fourth embodiment of the present invention will be described with the aid of
(79) The oil cooler 400 of this fourth embodiment is substantially the same as the oil cooler 300 of the third embodiment except that in the fourth embodiment 400, the bypass passage of the second embodiment is further employed. That is, the uppermost upper side core plate 5D is formed at the upper end of the upper/lower oil passage L1 with the oil bypass opening 13f, and the swelled part 17 of the top plate 4 diagonally extends while covering the oil bypass opening 13f. Accordingly, the upper end of the upper/lower oil passage L1 that extends upward from the oil inlet port 22 is connected to the top connecting oil passage 18 through the oil bypass opening 13f.
(80) Accordingly, in the oil cooler 400 of the fourth embodiment, as is indicated by the arrow L5, part of the oil that has been led from the oil inlet port 22 is forced to flow from the oil bypass opening 13f to the center oil outlet passage L3 through the top connecting oil passage 18. That is, part of the oil is forced to flow while bypassing the core unit 1. Thus, the passage resistance and the pressure loss of the oil cooler 400 of this fourth embodiment are reduced. The bypass oil flow rate can be controlled by adjusting the diameter of the oil bypass opening 13f. The construction and function of the auxiliary passage 24 are the same as those of the above-mentioned third embodiment 300.
(81) If desired, the following modifications are possible in the present invention.
(82) That is, in the above-mentioned four embodiments 100, 200, 300 and 400, the oil inlet port 22 and the oil outlet port 23 are placed in the illustrated positions. However, if desired, such ports 22 and 23 may be placed in opposite positions for running the oil in an opposite direction in the core unit 1. Of course, also in this modification, due to the function of the auxiliary passage 24, the pressure loss can be reduced without sacrificing the heat exchanging performance.
(83) In the above embodiments 100, 200, 300 and 400, the oil passages 10 and the cooling water passages 11 are alternately produced by the stacked core plates 5 without usage of a core unit housing. However, if desired, such core unit housing may be used. In this case, the cooling water flows in the housing and the oil flows in the oil passages defined by the stacked core plates.
(84) In the above-mentioned embodiments 100, 200, 300 and 400, the two bottom plates 2 and 3 are used for simplifying processing of the auxiliary passage 24. However, if desired, in place of the two bottom plates 2 and 3, one bottom plate with a groove like auxiliary passage may be used.
(85) The entire contents of Japanese Patent Application 2015-150184 filed Jul. 30, 2015 are incorporated herein by reference.
(86) Although the present invention has been described above with reference to the embodiments, the present invention is not limited to such embodiments as described above. More various modifications and variations of such embodiments may be carried out by those skilled in the art, in light of the above description.