Operating a wind turbine by reducing an acoustic emission during operation
10233907 ยท 2019-03-19
Assignee
Inventors
Cpc classification
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/331
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/322
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2270/807
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0296
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method is proposed for operating a wind turbine, including the following steps: deriving at least one turbulence characteristic of atmosphere hitting the wind turbine, determining at least one wind turbine specific parameter based on the at least one derived turbulence characteristic, and operating the wind turbine according to the at least one determined turbine specific parameter is provided. Further, a wind turbine and a device as well as a computer program product and a computer readable medium are also provided.
Claims
1. A method for operating a wind turbine, comprising: deriving at least one turbulence characteristic of atmosphere hitting the wind turbine based on at least one measured rotor blade characteristic of at least one rotor blade of the wind turbine, and on a first correlation between rotor blade characteristics of at least one rotor blade of the wind turbine and wind turbine specific inflow characteristics of atmosphere hitting the wind turbine; determining at least one wind turbine specific parameter based on the at least one derived turbulence characteristic and based on a second correlation between turbine specific turbulence characteristics and turbine specific parameter; and operating the wind turbine according to the at least one determined turbine specific parameter.
2. The method according to claim 1, wherein the at least one wind turbine specific parameter is representing acoustic emissions.
3. The method according to claim 1, wherein the at least one rotor blade characteristics is a vibration strength of at least one rotor blade.
4. The method according to claim 3, wherein the vibration strength of the at least one rotor blade is derived based on at least one measurement signal provided by: at least one accelerator sensor, and/or at least one strain gage sensors, and/or at least one unsteady pressure sensor assigned to the at least one rotor blade.
5. The method according to claim 4, wherein the at least one measurement signal is filtered in a definable frequency range.
6. The method according to claim 5, wherein a signal energy of the at least one filtered measurement signal is determined.
7. The method according to claim 6, wherein the first correlation is representing a proportionality between the signal energy and a quantity
k.sup.0.5u.sub.in wherein k is representing a turbulence kinetic energy, u.sub.in is the local mean blade inflow speed.
8. The method according to claim 1, wherein the at least one turbulence characteristic is: a turbulence intensity, or a turbulence kinetic energy, or a turbulence dissipation.
9. The method according to claim 8, wherein a value of the turbulence intensity is derived according to:
10. The method according to claim 9, wherein the turbulence kinetic energy is derived according to
11. A wind turbine, comprising: a processing unit that is arranged for: deriving at least one turbulence characteristic of atmosphere hitting the wind turbine based on at least one measured rotor blade characteristic of at least one rotor blade of the wind turbine, and on a first correlation between rotor blade characteristics of at least one rotor blade of the wind turbine and wind turbine specific inflow characteristics of atmosphere hitting the wind turbine; determining at least one wind turbine specific parameter based on the at least one derived turbulence characteristic and based on a second correlation between turbine specific turbulence characteristics and turbine specific parameter; and operating the wind turbine according to the at least one determined turbine specific parameter.
12. A device comprising and/or being associated with a processor unit and/or hard-wired circuit and/or a logic device that is arranged such that the method according to claim 1 is executable thereon.
13. A computer program product directly loadable into a memory of a digital computer, comprising software code portions for performing the steps of the method according to claim 1.
14. A computer readable medium, having computer-executable instructions adapted to cause a computer system to perform the steps of the method according claim 1.
Description
BRIEF DESCRIPTION
(1) Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) According to the proposed solution turbulence characteristics like, e.g., turbulence intensity of incoming wind hitting the wind turbine will be determined based on rotor blade characteristics like, e.g., vibration strength of at least one respective rotor blade. Such kind of turbulence intensity derived based on blade characteristics may be also referred to as equivalent turbulence intensity. Based on that, a turbine parameter like, e.g., acoustic emissions originating from the wind turbine during operation might be derived wherein the operation of the wind turbine might be controlled according to the derived acoustic emission.
(6)
(7) According to the proposed approach the controller functionality 120 is based on several wind turbine specific correlations which, e.g., will be derived or defined and implemented in the respective wind turbine before starting it's designated operation, i.e. during setup of the wind turbine. Implementing, as an example means organizing relevant information according to one or more look-up tables being stored in a memory of the respective wind turbine.
(8) Thereby, a first correlation 121 is representing a relation of blade characteristics to inflow characteristics of atmosphere which are again specifically related to turbulence characteristics, e.g. of wind or airflow hitting the wind turbine. Turbulence characteristics may be a turbulence parameter of interest, like, e.g., a turbulence intensity, a turbulence kinetic energy or a turbulence dissipation rate.
(9) Further on, a second correlation 122 is representing a relation of turbulence characteristics to at least one turbine specific turbine parameter like, e.g. acoustic emissions.
(10) In this example, the second correlation 122 may be established between turbulence intensity and emitted sound levels, e.g. quantified by an overall Sound Pressure Level (SPL).
(11) Sound pressure or acoustic pressure is the local pressure deviation from the ambient (average, or equilibrium) atmospheric pressure, caused by a sound wave. In air, sound pressure can be measured using a microphone (see, e.g. https://en.wikipedia.org/wiki/Sound_pressure).
(12) According to the proposed solution, the first and second correlation 121,122 are representing a wind turbine specific physical model (indicated by a box 123) based on that control information is derived being used for operation control (indicated by a box 124) of the respective wind turbine.
(13) Each of the process steps will now be referred to and explained in more detail hereinafter:
(14) Deriving HFAC (high frequency accelerometer content) based on measured blade vibrations:
(15) According to an exemplary embodiment of the proposed solution, turbulence characteristics of atmosphere hitting the wind turbine is derived during a first step 111 based on one or more accelerator sensors (also referred to as accelerometers) located in one or more blades of the wind turbine to assess vibration strength of the one or more rotor blades wherein vibration strength in turn is representing the turbulence intensity or turbulence level directly in the rotor plane.
(16) As an example, a three-axis accelerometer is located at a, e.g., 30 m span wise station of each of the rotor blades. A measurement signal (sensor signal), i.e. an acceleration signal (referred by an arrow 130) is representing a result of vibration measurement along the flap wise axis, i.e. acceleration perpendicular to a chord line of the rotor blade. This measurement signal 130 may be used because the unsteady lift force due to turbulence is expected to be significantly higher than the unsteady drag force and should therefore result in a stronger vibration signal and thus in a more distinct acceleration signal 130. A possible sampling rate of that measurement signal 130 may be at 25 Hz.
(17) During a next step 112 the resulting measurement signal 130 of step 111 is processed, e.g., by transforming into a frequency domain and by applying a filter between, e.g., 5 Hz and 12.5 Hz.
(18) A resulting filtered measurement signal 131 (also referred to as high frequency portion of the accelerometer signal spectrum) is passed to a subsequent process step 113 deriving the vibration strength of the respective rotor blade as one possible parameter of blade characteristics.
(19) The metric used for the vibration strength is an integrated energy of the signal 131. This quantity may be referred to as a high frequency accelerometer content (HFAC) and may be calculated according to equation:
HFAC=[.sub.f.sub.
(20) wherein S.sub.aa is the power spectral density of the accelerometer signal, and f.sub.1 and f.sub.2 are the lower and upper bounds, respectively, of the frequency range of interest.
(21) The high frequency accelerometer content (HFAC) may be also referred to as signal energy.
(22) For S.sub.aa given in units of (m.sup.2/s.sup.4)/Hz the HFAC then has units of m/s.sup.2 and is equivalent to a root-mean-square of the acceleration signal 130 if it were bandpass filtered between f.sub.1 and f.sub.2. The lower frequency bound might be chosen as, e.g., 5 Hz in order to avoid the dominant resonant modes of the blade, and the upper bound might be chosen according to the system's Nyquist frequency, i.e. 12.5 Hz.
(23) The resulting HFAC (indicated by an arrow 132) may be forwarded as an input parameter to the controller functionality 120.
(24) During setup of a wind turbine: Relating HFAC quantity to turbine kinetic energy of an airflow
(25) A scaling analysis may be used to relate a HFAC quantity to turbulence characteristics before start of operation of the wind turbinethe results of the scaling are implemented as the first correlation 121 defining the physical model 123.
(26) Thereby, as an assumption, a turbulence wavelength in the frame of the blade is given by the following equation
(27)
wherein u.sub.in is the local mean blade inflow speed (i.e. the inflow speed incident at each spanwise section of the blade due to the wind and the rotor's rotational motion), and f is the frequency of the turbulent fluctuations at the blade surface.
(28) Given the stated frequency range of 5 to 12.5 Hz and assuming typical blade local inflow speed speeds of between about 50 and 100 m/s, the turbulent fluctuations causing these vibrations will have wavelengths on the order of 5 to 20 m. This means that the turbulence wavelengths are very large with respect to the blade chord lengths, and a quasi-steady aerodynamic analysis should be sufficient. Under this assumption and the assumption of linear aerodynamics, the aerodynamic force on the blade is proportional to the local dynamic pressure F:
Fu.sup.2(2.1)
wherein u is the local blade inflow speed.
(29) The local blade inflow speed u may be expanded into the local mean blade inflow speed u.sub.in (mean term), and a local perturbation blade inflow speed u (perturbation term)
wherein:
u=u.sub.in+u
and based on (2.1)
F(u.sub.in+u).sup.2=u.sub.in.sup.2+2u.sub.inu+u.sub.2(2.2)
(30) The right hand side of the proportionality now consists of a steady term u.sub.in.sup.2 and an unsteady term 2u.sub.inu+u.sup.2. The steady term may be assumed to be balanced by a steady reaction force from the inner portion of the blade and will not contribute to the measured vibrations (i.e. the 1/rotation signal is significantly below 5 Hz). Additionally, the mean flow component u.sub.in is assumed to be much larger than the perturbation component u, thus the term u.sup.2 may be neglected. Further, a vibrational acceleration of the respective rotor blade is predicted to be proportional to the unsteady aerodynamic force on the blade (i.e. neglecting blade stiffness and damping effects in the vibrational system), resulting in an expected proportionality:
au.sub.inu(2.3)
wherein a is a flapwise acceleration of the blade section u.sub.in is the local mean blade inflow speed u is the local perturbation blade inflow speed
(31) Flow conditions in the frame of the rotor blade should be related to measurements made at the meteorological tower. Assuming local isotropy is realized at these length scales, as per Kolmogorov's hypothesis (see, e.g., https://en.wikipedia.org/wiki/Turbulence#Kolmogorov.27s_theory_of_1941), it follows that the fluctuation velocity u is statistically independent of the orientation of the blade. Then, by its definition, a turbulence kinetic energy k is proportional to the mean-square of u, i.e.
k=(
where u, v, and w are the three velocity vector components. It should be noted that the fluctuation velocity in the frame of the blade section is expected to be equal (in a statistical sense) to the value measured in the stationary frame. That is, the rotational motion of the rotor affects the mean local inflow speed, but the fluctuations about the mean are independent of this motion. Thus, the turbulence kinetic energy k measured in the stationary frame should be approximately equal to the quantity in the frame of the blade. Taking the root-mean-square of both sides of the proportionality of equation (2.3), the final proportionality of the following equation is found
a.sub.rmsu.sub.ink.sup.0.5(3)
where a.sub.rms is the root-mean-square of the filtered acceleration signal 131, k is representing the turbulence kinetic energy of the airflow, which is now given by the value measured by a ultrasonic anemometer at hub height on the meteorological tower, and u.sub.in is the local mean blade inflow speed.
(32) The term u.sub.ink.sup.0.5 may be also referred to as inflow characteristic of atmosphere hitting the wind turbine.
(33) The proportionality of equation (3) may be verified experimentally.
(34)
(35) The example of
(36) Determining turbulence intensity I.sub.T representing turbulence characteristics
(37) Consequently, the proportionality of equation (3) being reflected in
k.sup.0.5u.sub.in=A*HFAC
wherein A is representing a proportionality constant A to be determined experimentally (e.g. A=172.4), and u.sub.in is the local mean blade inflow speed to the section of the rotor blade which may be calculated based on the rotor speed of the blade and the wind speed.
(38) According to a graph 200 visualized in
(39) The mean local inflow speed u.sub.in is calculated as the magnitude of the vector sum of the wind vector and rotational velocity at the location of the accelerometer. The value of HFAC is taken as the average value from the three blades. Each plotted point 210 represents a 10-minute segment of data, and the entire data set used encompasses roughly 40 hours of data. The data is colored by the mean wind speed U represented by a second ordinate 203 in order to show that the proportionality holds for a wide range of turbine operational conditions.
(40) The linear fit shown in graph 200 (indicated by a line 220) may then be used to calculate the turbulence kinetic energy k for a given data segment. It should be noted that, while the values of turbulence kinetic energy k takes on the order of, e.g., 10 minutes to calculate due to the large length scales comprising the turbulence, the values of HFAC can be calculated for periods on the order of, e.g., seconds, being that it is specifically comprised only of frequencies above 5 Hz. In the analysis that follows, each HFAC value is mapped to a value of turbulence kinetic energy k from this linear relation 220, which is then used to calculate a turbulence intensity for each 15-second data segment. The resulting value for turbulence intensity may be also referred to as an equivalent turbulence intensity in order to reflect the fact that it is not a formally calculated turbulence intensity value.
(41) Consequently, after determining an actual HFAC quantity based on root mean square of a filtered blade acceleration signal 131 and based on the known proportionality constant A and based on the known local mean blade inflow speed u.sub.in, the corresponding value of turbine kinetic energy k can be derived according to
(42)
(43) The corresponding value of turbulence intensity I.sub.T may be derived accordingly:
(44)
(45) The resulting value of (equivalent) turbulence intensity I.sub.T (indicated by an arrow 133 will be used as input parameter for the following process step based on the correlation 122.
(46) During setup of a wind turbine: Relating sound pressure SPL quantity to turbulence intensity quantity:
(47)
(48) Determining Sound Pressure Level SPL Representing Acoustic Emissions
(49) Based on the determined turbulence intensity value 133 and based on the correlation 122 already stored during setup of the wind turbine the corresponding SPL value (indicated by an arrow 134) may be determined which is representing the acoustic emissions currently originating from the wind turbine.
(50) Controlling Wind Turbine Operation
(51) The determined acoustic emissions represented by the SPL value 134 will be used as input parameter for controlling the operation of the wind turbine (124) by adjusting at least one wind turbine parameter of interest like, e.g., at least one out of the following: blade pitch, rotor torque, rotor speed (RPM, revolution per minute)
(52) It should be noted that determining the turbulence intensity 133 based on blade vibrations, i.e. vibration strength is one exemplary embodiment of the proposed solution of deducing turbulence characteristics of atmosphere. Further possible embodiments may be a direct determination of turbulence kinetic energy, and/or a determination of a turbulence dissipation rate, and/or deriving a correlation of the HFAC to acoustic emissions.
(53) According to further alternative embodiments of the proposed solution, different kind of sensors may be used, like, e.g., strain gauge sensors which may be assigned to one or more rotor blades. Thereby, blade deformations related to blade vibrations may be also detected by strain gauge sensors. Following an almost identical process would then yield a proportionality between unsteady blade strain (blade characteristics) and turbulence characteristics, and, in turn, a method of measuring turbulence characteristics like turbulence intensity using strain gauges.
(54) According to a further alternative embodiment, blade characteristics may be determined based on unsteady pressure on at least one rotor blade near the leading edge. Thereby, pressure fluctuations near the leading edge of a rotor blade, where the blade aerodynamic boundary layer has not transitioned to a turbulence state, are due to inflow characteristics and thus turbulence characteristics. Consequently, determining turbulence characteristics based on measured pressure characteristics on the rotor blade would also enable the proposed determination of acoustic emission.
(55) Control of the rotor or rotor hub will depend on the determination method (accelerometers, strain or remote sensing) and the control parameter(s) the turbine uses to adjust its operation. As an example, the wind turbine has several current and possibly future technologies which can be applied to control the acoustic emissions when increasing turbulence intensity is determined. These include rotor RPM, combined pitch, individual pitch, passive or active flaps and even yaw angle. All of these methods would have the same fundamental goal, to maintain the desired acoustic emission, characterized by at least one acoustic parameter such as SPL, and therefore requiring compensation for increased levels of turbulence-induced noise. Ideally the control scheme will be optimized in order to maintain the desired acoustic emission while simultaneously maximizing electrical power output from the turbine.
(56) The basic level of control would be to reduce rotor RPM's and, in turn, blade speed, which will directly reduce the noise generated by the turbulence. A secondary control scheme would be to have the rotor pitch out (lower angles of attack) when increases in turbulence intensity is sensed. This could be applied also on a slower scale through slow acting flaps or yawing the turbine to reduce the stall margin on the blades and ensure noise compliance of the rotor acoustic emissions. A more sophisticated method of control would be to use time history of measured signals (or remote sensing) to determine the best blade operation (pitch angle or flap angle) on a blade to blade basis. As fluctuations in wind speed will have some gradient, using the previous blades data (vibration, strain, etc) to control the next blade's operation. This would be a continuous loop as each successive blade would be used to control the following blade.
(57) If remote sensing technology is utilized than a sampling of the incoming wind field could be taken before it hits the rotor. By knowing what winds to expect, the rotor could anticipate the wind and may operate in the best condition for that specific piece of wind hitting it. For that, a continuous feed-forward control system would need to be utilized so the wind field in front of a blade would be monitored and known by the turbine in order to make appropriate adjustments in the turbines operation.
(58) Active flaps also would give more flexibility in operation as they could adjust operation along the whole rotor individually and independently of each other (unlike blade pitch which would adjust the entire blade). This would mean that local turbulence variations could be dealt with along the entire span of the blade, not only on a collective basis.
(59) By accurately and rapidly assessing turbulence characteristics and compensating appropriately, it would be possible to guarantee acoustic emissions like noise levels up to higher turbulence intensities and offer the ability to have an adaptive control that will compensate for these changing turbulence intensities. The proposed solution uses the measured vibrational energy in the blade at frequencies above 5 Hz for assessment of turbulence characteristics. According to an exemplary embodiment a blade-mounted flapwise accelerometer at 30 m spanwise station may be used. As already explained in relation to
(60) Accelerometer measurements can be used to assess turbulence characteristics in seconds, rather than several minutes. In addition, the measurement is made directly on the blade which is the most significantly affected by the change in inflow conditions and is the primary turbulence-noise generating body. For this reason, and the sensors robustness, blade-mounted accelerometers offer a good solution for receiving real time feedback that can be used in a control strategy.
(61) The quantity HFAC described above is based on accelerometer signal spectral content only above, e.g., 5 Hz. This means that the quantity can be calculated in as little as, e.g., 0.2 seconds. However, longer calculation times are likely beneficial for the purposes of robustness, where specific requirements are yet to be determined. By monitoring the change of the HFAC, the turbine controller can adapt to be more or less aggressive in its pitch settings and rates.
(62) The proposed solution is offering the ability to maximize the turbines energy performance while maintaining acoustic compliance. This results in better ROR for turbine owners and better relations between the turbine owners, turbine neighbors and provider or wind turbine technology.
(63) As an advantage, contractual terms and guaranties offered on wind turbine equipment may be expanded which results in a better competitive position of the respective wind turbine supplier in the global market.
(64) Although the present invention has been disclosed in the form of preferred embodiments and variations thereon, it will be understood that numerous additional modifications and variations could be made thereto without departing from the scope of the invention.
(65) For the sake of clarity, it is to be understood that the use of a or an throughout this application does not exclude a plurality, and comprising does not exclude other steps or elements.