Electroplating method and electroplating device
10233557 ยท 2019-03-19
Assignee
Inventors
- Kazuhito Higuchi (Yokohama, JP)
- Yusaku Asano (Yokohama, JP)
- Kyoko Honma (Kawasaki, JP)
- Kazuma HIRAGURI (Yokohama, JP)
- Yasunari UKITA (Kamakura, JP)
- Masayuki UCHIDA (Yokohama, JP)
- Toshiya Nakayama (Kawasaki, JP)
- Mayumi Machino (Kawasaki, JP)
- Masato Sone (Yokohama, JP)
- Tso-Fu Mark Chang (Yokohama, JP)
Cpc classification
C25D17/001
CHEMISTRY; METALLURGY
C25D7/123
CHEMISTRY; METALLURGY
C25D5/34
CHEMISTRY; METALLURGY
International classification
C25D17/00
CHEMISTRY; METALLURGY
Abstract
An electroplating method according to an embodiment is a electroplating method of generating a metal film on a cathode surface by setting a negative potential to a cathode of an anode and the cathode provided in a reaction bath, including mixing and accommodating a plating solution containing at least plated metal ions, an electrolyte, and a surface active agent and a supercritical fluid in the reaction bath and applying a current in a concentration of the supercritical fluid and a cathode current density in which a polarization resistance obtained from a cathode polarization curve while the plated metal ions are reduced is larger than before the supercritical fluid is mixed.
Claims
1. An electroplating method of generating a metal film made of a metal on a cathode surface, wherein the cathode surface includes a seed layer comprising an outer layer of palladium, by setting a negative potential to a cathode of an anode and the cathode provided in a reaction bath, the method comprising: mixing and accommodating a plating solution containing at least metal ions of the metal, an electrolyte, and a surface active agent and a supercritical fluid in the reaction bath; and applying a current in a concentration of the supercritical fluid and a cathode current density in which a polarization resistance obtained from a cathode polarization curve while the metal ions are reduced in the reaction bath is larger than before the supercritical fluid is mixed with the plating solution.
2. The electroplating method according to claim 1, wherein the concentration of the supercritical fluid and the cathode current density are such that the polarization resistance is at least 110% of the polarization resistance before the supercritical fluid is mixed or more.
3. The electroplating method according to claim 1, wherein the supercritical fluid is a supercritical CO.sub.2 fluid.
4. The electroplating method according to claim 1, wherein when a maximum thickness distribution on the cathode surface is X %, a cathode potential while the plated metal ions are reduced is set to a potential lower than X % of the potential at which hydrogen is generated as an absolute value.
5. The electroplating method according to claim 1, wherein the plating solution contains at least copper sulfate, sulfuric acid, and the surface active agent.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) An electroplating method according to an embodiment is a electroplating method of generating a metal film on a cathode surface by setting a negative potential to a cathode of an anode and the cathode provided in a reaction bath, including mixing and accommodating a plating solution containing at least plated metal ions, an electrolyte, and a surface active agent and a supercritical fluid in the reaction bath and applying a current in a concentration of the supercritical fluid and a cathode current density in which a polarization resistance obtained from a cathode polarization curve while the plated metal ions are reduced is larger than before the supercritical fluid is mixed.
(9)
(10) In the present embodiment, CO.sub.2 is used as the supercritical fluid and a case when a Cu film is formed as a plated film is taken as an example.
(11) In the present embodiment, when a Cu coat is formed by electroplating using a plating solution in which a supercritical fluid is made turbid, the thickness distribution of a plated film decreases and the surface roughness of a coat decreases in the neighborhood of a high current density and a high potential area where the polarization resistance obtained from a cathode polarization curve increases and particularly a plating reaction is accompanied by the generation of hydrogen and also convex abnormal growth such as a nodule is inhibited and thus, even of the cathode potential is a potential near the electrode of the hydrogen generation potential, electroplating not accompanied by degradation of film quality due to partial hydrogen generation like the conventional plating method can be performed.
(12) The electroplating device 10 includes a carbon dioxide supply unit 20, a temperature control pump 30, a plating treatment unit 40, a discharge unit 60, and a control unit 100 that links and controls these units.
(13) The carbon dioxide supply unit 20 includes a carbon dioxide cylinder 21 in which high-pressure carbon dioxide is stored, a supply pipe 22 whose one end is connected to the carbon dioxide cylinder 21 and whose other end is connected to the temperature control pump 30, and a supply valve 23 that controls the flow rate of the supply pipe 22.
(14) The temperature control pump 30 includes a heater 31 that heats a carbon dioxide gas supplied from the supply pipe 22, a compressor 32 that compresses a carbon dioxide gas, and a manometer 33 connected to an exit side of the compressor 32.
(15) The heater heats carbon dioxide to the critical temperature 31.1 C. thereof or higher. The compressor 32 pressurizes a carbon dioxide gas to a predetermined pressure, for example, the critical pressure 7.38 MPa thereof or higher.
(16) The plating treatment unit 40 includes a temperature controlled bath 41, a reaction bath 42 in which a plating solution L is accommodated, arranged inside the temperature controlled bath 41 and a supply pipe 43 whose one end is connected to the exit of the compressor 32 and whose other end is connected to inside the reaction bath 42, a control valve 44 that controls the flow rate of the supply pipe 43, an exit pipe 45 whose one end is connected to inside the reaction bath 42 and whose other end is connected to the discharge unit 60, a DC constant current source 46 for energization, an anode 47 connected to the positive electrode side of the DC constant current source 46 and provided inside the reaction bath 42, and a cathode portion 50 connected to the negative electrode side of the DC constant current source 46 and provided inside the reaction bath 42 to support a substrate P forming a Cu coat.
(17) A stainless pressure vessel whose inner wall is coated with Teflon (registered trademark) is used as the reaction bath 42. The reaction bath 42 introduces CO.sub.2 in a supercritical state with a plating solution. A common copper sulfate plating solution prepared by adding a surface active agent to a solution in which copper sulfate 5 hydrate and sulfuric acid are mixed is used as the plating solution. Here, a copper pyrophosphate plating solution or a copper sulfamate plating solution may also be used as the plating solution and the plating solution is not to be limited to some specific one.
(18) A pure Cu plate is used as the anode 47 and a lead connected to the positive electrode of the power source is connected for energization. As the material of the anode, a Cu plate containing P is desirably used. Further, an insoluble noble metal may be used as the anode.
(19) As the substrate P supported by the cathode portion 50, a Ti/Ni/Pd laminated film formed on an Si wafer as a seed layer by a physical deposition method such as sputtering or the evaporation method is used. Here, the Ti layer is formed for the purpose of increasing adhesion strength to the Si wafer. Thus, the thickness thereof is set to about 0.1 m. On the other hand, Ni mainly contributes to feeding and thus, the thickness thereof is desirably 0.2 m or more. Pd is a film to prevent oxidation of the Ni surface and the thickness thereof is set to about 0.1 m. When plating is performed like a pattern, a resist pattern having an opening only in a portion to be plated may be formed on a seed layer.
(20) Subsequently, a lead connected to the negative electrode of a power source for energization is connected to an end of the Si wafer in which the seed layer is formed and the Si wafer is masked.
(21) The discharge unit 60 includes a discharge pipe 61 whose one end is connected to the exit pipe 45 and whose other end is connected to a treatment vessel 64 described below, a branch pipe 62 branched from the discharge pipe 61, a back pressure regulating valve 63 provided in the branch pipe 62, and the treatment vessel 64.
(22) The electroplating device 10 configured as described above performs electroplating as described below. The substrate P is soaked in an H.sub.2SO.sub.4 aqueous solution of 10 wt. % for 1 min. as a plating pretreatment. The purpose of the pretreatment is to remove natural oxide formed on the Pd surface on the seed layer surface. The type and composition of a pretreatment solution capable of reliably removing the oxide and the treatment time are desirably changed appropriately depending on the growth state of the oxide.
(23) After the substrate P and the anode are installed inside the reaction bath 42, a plating solution L is poured into the reaction bath 42 and the cover of the reaction bath 42 is closed for sealing. A liquefied CO.sub.2 cylinder of 4N is used for CO.sub.2 and the temperature thereof is controlled to 40 C. and then the pressure inside the reaction bath 42 is adjusted to 15 MPa by a high-pressure pump and back pressure control. The reaction bath 42 is also put into the temperature controlled bath 41 and the temperature thereof is controlled to 40 C. The volume ratio of the plating solution and CO.sub.2 is adjusted to 8:2, that is, CO.sub.2 is adjusted to be 20 vol. %. The critical point where CO.sub.2 enters a supercritical state is 31 C., 7.4 MPa, but in the present embodiment, margins of the critical temperature+9 C. and the critical pressure+7.6 MPa are set so that the entire CO.sub.2 inside the reaction bath 42 reliably enters the supercritical state. These values can appropriately be determined by considering the temperature and pressure distributions inside the reaction bath 42.
(24) After making sure that the pressure and temperature inside the reaction bath 42 have reached predetermined values and stabilized, the DC constant current source 46 is turned on to pass a constant plating current for a predetermined time. Then, after the constant plating current is passed for the predetermined time, the pressure inside the reaction bath is restored to the normal pressure and the substrate on which a Cu coat is formed is taken out and then washed in water and dried.
(25) Here, the method of determining the current density of the plating current described above will be described. That is, in order to inhibit the thickness distribution of a plated film and convex abnormal growth such as a nodule and also to avoid degradation of film quality accompanying hydrogen generation, the cathode current density is adjusted to 42 A/dm.sup.2 for the plating current such that from
(26) The polarization resistance obtained from the cathode polarization curve in this case is 1.1 times the polarization resistance when CO.sub.2 is not introduced or more from
(27) Deposited Cu deposition amount measurements by ICP-AES, surface form observations by a microscope and a laser microscope, and thickness distribution measurements by a probe type step profiler of the substrate P on which a Cu coat is formed are performed. The current efficiency of a plating reaction is determined as a ratio (%) of the measured deposited Cu deposition amount to the theoretical deposition amount. For thickness distribution measurements, the formed Cu coat is first processed into a line of the width 200 m by the subtractive method. The line is formed with 500 m pitches in the transverse direction of the sample the thickness thereof is measured by the probe type step profiler in parallel with the transverse direction.
(28) The deposited Cu deposition amount measured by ICP-AES is 8.90 mg with respect to the theoretical deposition amount 9.13 mg determined from the Faraday's law, which yields 97% as the current efficiency. From the above result, it is clear that almost all of the given amount of charge contributes to deposition of plating and hydrogen is barely generated. Also, as a result of appearance observations of the film surface, no nodule growth is confirmed and the surface roughness Ra measured by the laser microscope is 0.16 m. As a result of thickness distribution measurements, the Cu thickness distribution is 18%, which is quite similar to the thickness distribution shown in
(29) Next, a case when a plating solution in which supercritical CO.sub.2 is made turbid is used by the electroplating method according to the present embodiment (Examples 1, 2) and a case when a common copper sulfate plating solution containing no supercritical fluid (Comparative Example) will be described by comparing both cases.
(30)
(31) The solution temperature and the concentration of the electrolyte/ions contained in the electrolytic solution in both cases of using a common copper sulfate plating solution containing no supercritical fluid and making supercritical CO.sub.2 turbid and only the concentration of supercritical CO.sub.2 is different in both cases. The concentration of supercritical CO.sub.2 is shown for Example 1 (20 vol. %) and Example 2 (30 vol. %). As is evident from
(32) In Comparative Example, the polarization resistance /i in the current density of 2 A/dm.sup.2 is about 28 m/dm.sup.2 and large, but the polarization resistance /i in the high current density area of 10 A/dm.sup.2 or more is 13 to 15 m/dm.sup.2, which is smaller than the polarization resistance in a low current density.
(33) It is clear that the current increases rapidly in a high potential area of the cathode polarization curve in
(34) Next,
(35)
(36) In Examples 1, 2, on the other hand, Ra tends to almost monotonously decrease with an increasing current density up to 50 A/dm.sup.2. Hydrogen is generated on the cathode surface at 50 A/dm.sup.2 in Comparative Example and at 60 A/dm.sup.2 in Examples 1, 2, which extremely degrades Ra. Thus, when supercritical CO.sub.2 is introduced, even if the current density is increased immediately before hydrogen is generated, no nodule is generated and a high-quality plated film is obtained. This is because, as shown in
(37)
(38)
(39)
(40) When a potential distribution arises in the wafer plane, a distribution of the plating current arises in accordance with the potential distribution, leading to a thickness distribution. The plating current distribution is determined by, in addition to the potential distribution in the wafer plane, the secondary current distribution described above. Even if the secondary current distribution should be completely uniform, it is necessary to limit at least the in-plane distribution of the potential of the seed layer to less than X % to limit the wafer in-plane distribution of the plated film thickness to less than X %.
(41) According to the electroplating method by an electroplating device according to the present embodiment, the plating current distribution is always less than X % from characteristics of the cathode polarization curve shown in
(42) From the above result, by mixing supercritical CO.sub.2 into a plating solution and setting the cathode current density to a current density in which the polarization resistance is 1.1 times (110%) the polarization resistance when supercritical CO.sub.2 is not introduced, even if the cathode current density in electroplating is a high current density, the thickness distribution of a plated film is small and convex abnormal growth of a nodule or the like is inhibited and thus, electroplating not accompanied by degradation of film quality caused by hydrogen generation can be performed and the deposition rate of plating can significantly be made faster than the rate of the conventional method.
(43) If the maximum thickness distribution on the cathode surface is set to X % (for example, 80%), the thickness distribution can be controlled by setting the cathode potential while plated metal ions are reduced to a potential lower than X % of the potential at which hydrogen is generated as an absolute value.
(44) According to the electroplating method by an electroplating device according to the present embodiment, even if the cathode current density in electroplating is a high current density, the thickness distribution of a plated film is small and convex abnormal growth of a nodule or the like is inhibited and thus, electroplating not accompanied by degradation of film quality caused by hydrogen generation can be performed and the deposition rate of plating can significantly be made faster.
(45) As a result, the plating treatment time is reduced and the number of baths of the plating device can be reduced so that an increasing size and a rising price of the plating device accompanying the expansion of throughput, which has posed a problem, can significantly be limited.
(46) Because carbon dioxide having a critical point of a relatively low temperature and low pressure is used as the supercritical substance, a supercritical state can be obtained easily and swiftly using relatively small energy and the cost of using the substance can be reduced and also the compressive strength of the reaction bath 42 can be relaxed and the production cost thereof can be reduced.
(47)
(48) The electroplating device 200 includes a plating bath 210 to treat work by being filled with a plating solution in which a supercritical fluid, for example, supercritical CO.sub.2 is mixed.
(49) A CO.sub.2 storage tank for plating solution (supercritical fluid supply unit for plating solution) 220 to supply CO.sub.2, a CO.sub.2 storage tank (gas supply unit) 230 to supply CO.sub.2 to a space S, and a plating solution tank 240 to supply a plating solution to the plating bath 210 are connected to the plating bath 210 via valves 221, 231, 241 respectively. Here, CO.sub.2 stored in the storage tank 230 may be a gas or a supercritical fluid. A work fixing jig 250 to hold disc-like work W such as the wafer Si to be plated is arranged inside the plating bath 210.
(50) The work fixing jig 250 includes a cabinet 251 in a cylindrical shape whose top surface is open. A collar portion 251a is provided from an opening edge of the cabinet 251 toward the center side and arranged along an outer edge of the surface of the work W.
(51) An adsorption jig (support portion) 252 that fixes the work W by adsorption from below the undersurface, an electrode (lead) 253 as a negative electrode to pass a current to the work W via an electrode pad during plating, and a sealer 254 such as an O ring to prevent intrusion of the plating solution into a space between the adsorption jig 252 and the cabinet 251 are included inside the cabinet 251. The adsorption jig 252 is further supported by a support column 255 in a columnar shape and the support column 255 extends coaxially with the cabinet 251.
(52) The cabinet 251 is formed like surrounding a peripheral portion of the surface of the work W supported by the adsorption jig 252 described below and the side face and the rear face of the work W and has a function to protect the work W from the plating solution. At least a contact point of the electrode and the work W of the area covering the surface of the work W needs to be hidden.
(53) Incidentally, S in
(54) A DC constant current source (plating power source) 260 is arranged between an anode 270 and the electrode 253 as a negative electrode and a negative potential is supplied to the electrode 253.
(55) The electroplating device 200 configured as described above performs electroplating as described below. The work W having been pretreated (such as acid cleaning) is fixed by the adsorption jig 252 by adsorption. The electrode 253 is connected to an end of the work W. The gap between the work W and the cabinet 251 is closed by the sealer 254 by, for example, moving the adsorption jig 252 to press against the cabinet 251. The anode 270 is installed inside the plating bath 210. The space S is filled with CO.sub.2.
(56) The plating bath 210 is filled with a plating solution (at this point, the pressure of CO.sub.2 in the space S is raised so that the plating solution does not enter the space S).
(57) The ratio of the plating solution and CO.sub.2, the temperature, and the pressure inside plating bath 210 are adjusted to target values by adding CO.sub.2 to the plating bath 210 and the space S simultaneously while the pressure inside the plating bath 210 is maintained lower than the pressure in the space S. After the state is stabilized, the DC constant current source 260 is turned on to pass a current for a predetermined time. The plating power source is turned on.
(58) The pressure inside the plating bath 210 is lowered close to the normal pressure while the pressure is maintained lower than the pressure in the space S. The plating solution is drained out of the plating bath 210. The work w is taken out and then washed in water and dried.
(59) According to the electroplating device as described above, an electrode portion can be protected from the plating solution by preventing the plating solution from intruding into the space S from the plating bath 210 by adjusting the pressure of CO.sub.2 sent from the CO.sub.2 storage tank for plating solution 220 and the CO.sub.2 storage tank 230 to maintain a state of pressure inside the plating bath 210<pressure in the space S while the plating bath 210 is filled with the plating solution, a current is passed, and the plating solution is drained.
(60) The reason for adopting the above configuration is as described below. That is, in the plating process of a semiconductor wafer, an anode plate and work (cathode plate) are normally installed inside the plating solution, an electrode (lead connected to the negative electrode of the power source) is connected to the anode plate and the work, and a current is passed to plate the work surface. If, in this case, a connection portion of the work and the electrode is exposed, the current also flows to the portion and plating is deposited there. The supply of ions to the wafer surface to be originally plated decreases, causing shifts in plating thickness. Countermeasures such as masking the electrode, the work, and a connection portion of the electrode with a tape material or pressing a jig against a connection portion for sealing and protection are taken.
(61) In the electroplating device using a supercritical fluid, however, the plating bath is filled with a plating solution in which supercritical CO.sub.2 is dissolved and the pressure of the solution is large and also supercritical CO.sub.2 has features such as large fluidity and a small surface tension and a liquid may infiltrate into masking. Thus, in plating treatment by the electroplating device 200 using a supercritical fluid, it is necessary to inhibit the plating solution from infiltrating into an electrode connection portion of the work W.
(62) The sealer 254, for example, an O ring made of rubber may intentionally be slit to allow supercritical CO.sub.2 to be slightly leaked from the space S into the plating bath 210. This is because plating properties are not affected even if the CO.sub.2 concentration in the plating solution slightly rises.
(63) Because carbon dioxide having a critical point of a relatively low temperature and low pressure is used as the supercritical substance, a supercritical state can be obtained easily and swiftly using relatively small energy and the cost of using the substance can be reduced and also the compressive strength of the plating bath 210 can be relaxed and the production cost thereof can be reduced.
(64) While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.