Electrical connectors for lighting and the like
10236627 ยท 2019-03-19
Assignee
Inventors
Cpc classification
F21V17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R13/514
ELECTRICITY
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02G3/16
ELECTRICITY
H01R24/76
ELECTRICITY
H01R13/6205
ELECTRICITY
H01R33/94
ELECTRICITY
F21V19/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/0035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01J5/62
ELECTRICITY
H01R25/006
ELECTRICITY
International classification
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R33/94
ELECTRICITY
Abstract
An electric light including a lamp base and lamp housing with electrical connectors that are closed by magnetic attraction when polarity is correct. The lamp base is held physically in place in the lamp housing by the magnetic attraction of two pair of magnets without the need of a threaded connection. The magnet pairs hold the lamp base to the lamp housing in a fixed orientation allowing electricity to flow through the terminals in the lamp housing regardless of whether the source of electrical current is direct or alternating, and, if direct current is the source, such as electrical current from solar cells or batteries, preserves polarity, and can deliver direct current when the light source uses direct current, such as LEDs.
Claims
1. A device, comprising: (a) a lamp having (i) a light source; (ii) a lamp base with a first hole and a second hole formed therein, said lamp base carrying said light source; (iii) a first terminal electrically connected to said light source and positioned at said first hole in said lamp base; (iv) a second terminal electrically connected to said light source and positioned at a second hole in said lamp base; (v) a first magnet having a north end and a south end, said first magnet being held at said first hole in said lamp base by said first terminal with said north end of said first magnet facing toward said first hole, and wherein said first terminal is operable to prevent movement of said first through said first hole in said lamp base; (vi) a second magnet having a north end and a south end, said second magnet being held at said second hole in said lamp base by said second terminal with said south end of said second magnet facing toward said second hole, and wherein said second terminal is operable to prevent movement of said second magnet through said second hole in said lamp base; (vii) at least one first limiter operable to limit movement of said first magnet away from said first hole; (viii) at least one second limiter operable to limit movement of said second magnet away from said second hole; and (b) a lamp housing operable to engage said lamp base, said lamp housing having a third hole and a fourth hole formed therein, said lamp housing having (i) a third terminal at said third hole; (ii) a fourth terminal at said fourth hole; (iii) a third magnet having a north end and a south end, said third magnet being held by said lamp housing with said south end facing said third hole; and (iv) a fourth magnet having a north end and a south end, said fourth magnet being held by said lamp housing with said north end facing said fourth hole, wherein, when said lamp base engages said lamp housing, said first magnet attracts said third magnet and repels said fourth magnet, and said second magnet attracts said fourth magnet and repels said third magnet to hold said first terminal against said third terminal and to hold said second terminal against said fourth terminal, and to pass an electrical current between said first terminal and said third terminal and between said second terminal and said fourth terminal, to light said light source.
2. The device of claim 1, wherein said at least one first limiter holds said first magnet near said first hole; and said at least one second limiter holds said second magnet near said second hole.
3. The device of claim 1, wherein said at least one first limiter further comprises a first pair of posts adjacent to said first hole, said first magnet being held therebetween, said first pair of posts operable to limit movement of said first magnet away from said first hole; and said at least one second limiter further comprises a second pair of posts adjacent to said second hole, said second magnet being held therebetween, said second pair of posts operable to limit movement of said second magnet away from said second hole.
4. The device of claim 1, wherein said first terminal, said second terminal, said third terminal, and said fourth terminal are made of beryllium copper alloy.
5. The device of claim 1, wherein said first magnet, said second magnet, said third magnet, and said fourth magnet are made of nickel-plated neodymium.
6. The device of claim 1, further comprising: (a) a junction box; (b) a bridge attached to said junction box and to said lamp housing; and (c) electrically conductive wiring running between said junction box to said third terminal and to said fourth terminal through said bridge.
7. The device of claim 1, further comprising: (a) a junction box; (b) a bridge attached to said junction box and to said lamp housing; (c) a rectifier carried by said junction box operable to convert alternating current to direct current; and (d) electrically conductive wiring carrying direct current and running from said rectifier in said junction box through said bridge to said third terminal and to said fourth terminal in said lamp housing.
8. The device of claim 1, wherein said light source is a light emitting diode.
9. A device, comprising: (a) a first conduit with a first end; (b) a second conduit with a second end; (c) a first electrical connector in said first end of said first conduit, wherein said first electrical connector has a first hole and a second hole, (d) a first terminal at said first hole and a second terminal at said second hole of said first electrical connector of said first conduit; (e) a first magnet being held at said first hole and a second magnet being held at said second hole of said first electrical connector in said first conduit, wherein said first magnet has a north pole and a south pole with said north pole facing said first hole, and wherein said second magnet has a north pole and a south pole with said south pole facing said second hole; (f) a second electrical connector in said second end of said second conduit, wherein said second electrical connector has a third hole and a fourth hole, (g) a third terminal at said third hole and a fourth terminal at said fourth hole of said second electrical connector of said second conduit; and (h) a third magnet being held at said third hole and a fourth magnet being held at said fourth hole of said second electrical connector in said second end of said second conduit, wherein said third magnet has a north pole and a south pole with said north pole facing said third hole of said second electrical connector, and wherein said fourth magnet has a north pole and a south pole with said south pole of said fourth magnet facing said fourth hole of said fourth terminal of said second electrical connector in said second end of said second conduit, wherein said first terminal of said first electrical connector and said fourth terminal of said second electrical connector are in electrical connection and said second terminal of said first electrical connector and said third terminal of said second electrical connector are in electrical connection, said north pole of said first magnet and said south pole of said fourth magnet holding said first terminal and said fourth terminal together, and said south pole of said second magnet and said north pole of said third magnet holding said second terminal and said third terminal together.
10. The device of claim 9, wherein said first conduit is a lamp base.
11. The device of claim 9, wherein said second conduit is a lamp housing.
12. The device of claim 9, wherein said first conduit is connected to an electrical source and said second conduit is connected to an electrical load.
13. The device of claim 9, wherein said first terminal further comprises a first limiter, said first limiter resisting movement of said first terminal away from said first hole and second terminal away from said second hole.
14. The device of claim 9, wherein said third terminal further comprises a third limiter, said third limiter resisting movement of said third terminal away from said third hole and said fourth terminal away from said fourth hole.
15. The device of claim 9, wherein said first terminal, said second terminal, said third terminal, and said fourth terminal are made of beryllium copper alloy.
16. The device of claim 9, wherein said first magnet, said second magnet, said third magnet, and said fourth magnet are made of nickel-plated neodymium.
17. The device of claim 9, further comprising a light source.
18. The device of claim 9, further comprising a light emitting diode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the figures,
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DETAILED DESCRIPTION
(21) Described herein are magnetic electrical connectors that serve as electrical contacts, such as between a lamp and a lamp housing, with correct polarity, when lighting uses direct current, and to hold the lamp securely in the lamp base. The lamp and lamp base may take the form of any of a variety of lights, including table lamps, floor lamps, wall lamps, ceiling lamps, and recessed ceiling lamps.
(22) Referring now to the figures, a lamp, generally indicated in the accompanying drawings as lamp 10, and best seen in
(23)
(24) A cover 12 is seen in
(25) Cluster 14 uses direct current rather than alternating current. An adaptor 18 is shown connected to cluster 14 that may receive alternating current such as 115 volts AC and adapt it for use by cluster 14, such as by rectification and stepping the voltage down to provide the voltage for cluster 14.
(26) Lamp base 22 is shown in perspective in
(27) Internally, and best seen in
(28) First terminal 34 and second terminal 36 may be made of electrically conductive metal, such as copper, silver, gold, iron, aluminum, or a metal alloy, such as steel or a copper alloy such as beryllium copper alloy. First terminal 34 and second terminal 36 may have different shapes and be formed so as to fit in lamp base 22 conveniently. First terminal 34 and second terminal 36 cross first hole 40 and second hole 42, respectively, for reasons to be presented below.
(29) First terminal 34 and second terminal 36 may conveniently be made of strips of metal. First terminal may have a first arm 56 and an opposing first foot 58 with a first stepped section 60 therebetween that fits into first hole 40. First arm 56 may be bent or curved away from inside surface 76 of bottom 46 to facilitate attachment of first conductor 50 such as first conductor 50. First foot 58 may be flat so as to engage an inside surface 76 of bottom 46 of lamp base 22. Similarly, second terminal 36 has a second arm 66, an opposing second foot 68, and second stepped section 70 that fits in second hole 42. First arm 56 and second arm 66 may have a hole formed therein to facilitate attachment of first conductor 50 and second conductor 52, respectively. First foot 58 and second foot 68 help to balance first terminal 34 and second terminal 36 so that first terminal 34 and second terminal 36 remain in position in first hole 40 and second hole 42, respectively. Second terminal 36 may have a second stepped section 70.
(30) First stepped section 60 and second stepped section 70 are portions of first terminal 34 and second terminal 36, respectively, that are displaced laterally with respect to first arm 56, second arm 66, first foot 58 and second foot 68, and from the balance of the plane of first terminal 34 and second terminal 36, respectively, so first stepped section 60 and second stepped section 70 seat easily in first hole 40 and second hole 42, respectively. By being seated in first hole 40 and second hole 42, it is meant that first and second stepped sections 60, 70, are held below inside surface 76 when seen from outer surface 74 of bottom 46 and above outside surface 74 of bottom 46. Accordingly, the extent of the lateral displacement may be less than the thickness of the bottom 46 of lamp base 22, such as 0.25 mm from bottom 46 mm in order to protect against damage and provide tolerances for manufacturing.
(31) First terminal 34 and second terminal 36 are springs, supported at their ends and not in the middle at stepped sections 60, 70 where they have a range of motion.
(32) As best seen in
(33) First post 80, second post 82, third post 86, and fourth post 88 are made of a resilient material, such as a resilient plastic, and are curved so that first magnet 92 can be seated between first post 80 and second post 82, and second magnet 94 can be seated between third post 86 and fourth post 88. By pushing down on first magnet 92 when it is positioned between first post 80 and second post 82, first post 80 and second post 82 will resiliently move laterally out of the way of first magnet 92 as it seats between them. Likewise, third post 86 and fourth post 88 are also resilient and will move laterally to give way for second magnet 96 to be seated in position between them.
(34) First post 80 and second post 82 also have stops 98 and 100, respectively, that limit vertical travel of first magnet 92, after it is in position between first post 80 and second post 82. After first magnet 92 is pushed down between first post 80 and second post 82, first post 80 and second post 82 resiliently close over first magnet 92 so that stops 98 and 100 limit its upward movement. Downward movement of first magnet 92 is limited by first terminal 34 at first stepped section 60. Just as with first magnet 92, second magnet 94 may be put into place by pushing it down between third post 86 and fourth post 88 so that stops 102 and 104 close over second magnet 94 to limit its upward movement. Correspondingly, downward movement of second magnet 94 is limited by second terminal 36 at second stepped section 70.
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(36) Junction box 110 receives may contain devices generally indicated by a the dashed line in
(37) Lamp housing 26, if in the form of a recessed ceiling light as shown in
(38) Inside lamp housing 26, are two terminals, namely, a third terminal 128 and a fourth terminal 130, which are partly visible in
(39) Third terminal 128 and fourth terminal 130 are similar to first terminal 34 and second terminal 36. Third terminal 128 is shown in detail in
(40) Third terminal 128 and fourth terminal 130 may be configured in a manner similar to first terminal 34 and second terminal 36. Specifically, third terminal 128 has a third arm 170 to which a third electrical conductor 174 is connected, and have an opposing third foot 178 with a third stepped section 180 therebetween. Fourth terminal 130 likewise has a fourth arm 186, to which a fourth electrical conductor 188 is connected and an opposing fourth foot 192 with a fourth stepped section 196 therebetween.
(41) Third stepped section 180 and fourth stepped section 196 are similar to first stepped section 60 and second stepped section 70.
(42) Accordingly, the terminals in lamp base 22 and in lamp housing 26 are identical.
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(48) Inside lamp housing 244 of lamp 246, conduit 236 and the magnetic connectors self-orient and contact the non-magnetic terminals with the correct polarity to deliver direct electrical current to lamp base 248 for energizing a cluster of light-emitting diodes (not shown in
(49) Referring now to
(50) A second electrical connector 272 is recessed from second end 258 of second conduit 262, and, as shown in
(51) First electrical connector 264 has a first terminal 270 and a second terminal 274, as shown in
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(55) Those skilled in the art of electricity distribution will appreciate that many substitutions and modification may be made in the foregoing description of aspects of the disclosure without departing from the spirit and scope of teachings presented.