Electrical connector with first and second levers
10236630 ยท 2019-03-19
Assignee
Inventors
Cpc classification
H01R13/62
ELECTRICITY
H01R13/62955
ELECTRICITY
International classification
H01R13/629
ELECTRICITY
Abstract
The present disclosure includes: housing for housing terminals; first lever which is mounted in housing to allow change of position between an initial position and a lock position, and which allows locking a mating lock member of a mating connector in the lock position; and second lever which is mounted in housing to allow change of position between an initial position and an auxiliary lock position, and which allows locking first lever at the lock position in the auxiliary lock position.
Claims
1. An electrical connector configured to be mated with a mating electrical connector, the electrical connector comprising: a housing; at least one terminal housed in the housing; a first lever mounted to the housing, the first lever being movable between a first unlocked position and a first locked position, wherein, when the first lever is in the first locked position, the first lever is configured to lock the mating electrical connector in place relative to the electrical connector; and a second lever mounted to the housing, the second lever being movable between a second unlocked position and a second locked position, wherein, when the second lever is in the second locked position, the second lever is configured to lock the first lever in the first locked position, wherein, when the first lever is in the first locked position, the second lever is configured to be in either the second unlocked position or the second locked position.
2. The electrical connector according to claim 1, wherein the first and second levers are each pivotally mounted to the housing.
3. The electrical connector according to claim 1, wherein the first lever moves from the first unlocked position to the first locked position in a first direction, and wherein the second lever moves from the second unlocked position to the second locked position in a second direction, wherein the first direction is opposite the second direction.
4. The electrical connector according to claim 3, wherein the first and second levers are each pivotally mounted to the housing.
5. A connector assembly comprising: a first connector having a first housing, at least one first terminal, a first lever and a second lever, the first housing having a recess, the at least one first terminal being housed in the first housing, the first lever being mounted to the first housing, the first lever being movable between a first unlocked position and a first locked position, the second lever being mounted to the first housing, the second lever being movable between a second unlocked position and a second locked position; and a second connector having a second housing, at least one second terminal, and a lock member, the at least one second terminal being housed in the second housing, the second connector configured to be mated to the first connector, whereby when the second connector is mated to the first connector, the at least one second terminal is in electrical contact with the at least one first terminal, wherein, when the first lever is in the first locked position, the first lever is configured to engage the lock member, thereby locking the first connector in place relative to the second connector, wherein, when the second lever is in the second locked position, the second lever is configured to lock the first lever in the first locked position, and wherein, when the first lever is in the first locked position, the second lever is configured to be in either the second unlocked position or the second locked position.
6. The connector assembly according to claim 5, wherein the second housing has a peripheral wall surrounding a periphery of the at least one second terminal, the peripheral wall configured to be received within the recess of the first housing.
7. The connector assembly according to claim 5, wherein the first and second levers are each pivotally mounted to the first housing.
8. The connector assembly according to claim 5, wherein the first lever moves from the first unlocked position to the first locked position in a first direction, and wherein the second lever moves from the second unlocked position to the second locked position in a second direction, wherein the first direction is opposite the second direction.
9. The connector assembly according to claim 8, wherein the first and second levers are each pivotally mounted to the first housing.
10. A method of mating a first connector to a second connector, the method comprising the steps of: a) providing a first connector having a first housing, at least one first terminal, a first lever and a second lever, the first housing having a recess, the at least one first terminal being housed in the first housing, the first lever being mounted to the first housing, the first lever being movable between a first unlocked position and a first locked position, the second lever being mounted to the first housing, the second lever being movable between a second unlocked position and a second locked position; b) providing a second connector having a second housing defining a peripheral wall, at least one second terminal, and a lock member, the at least one second terminal being housed in the second housing, the peripheral wall surrounding a periphery of the at least one second terminal; c) causing the peripheral wall of the second connector to enter the recess of the first connector, thereby causing the at least one terminal of the second connector to come into electrical contact with the at least one terminal of the first connector; d) moving the first lever from the first unlocked position to the first locked position, whereby the first lever engages the lock member of the second connector, thereby locking the first connector in place relative to the second connector; and e) upon completion of step (d), moving the second lever from the second unlocked position to the second locked position, whereby the second lever engages the first lever, thereby locking the first lever in place relative to the second lever.
11. The method according to claim 10, wherein the first and second levers are each pivotally mounted to the first housing.
12. The method according to claim 10, wherein the first lever moves from the first unlocked position to the first locked position in a first direction, and wherein the second lever moves from the second unlocked position to the second locked position in a second direction, wherein the first direction is opposite the second direction.
13. The method according to claim 12, wherein the first and second levers are each pivotally mounted to the first housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) Embodiments will be described in detail below with reference to the drawings.
(14)
(15) In the figures, 1 is a connector according to the present embodiment connected to the terminal of cable 91 including multiple electric wires 92, and mates with mating connector 101 described below. Connector 1 and mating connector 101, for example, are used in a variety of electronic equipment, along with a variety of equipment such as household equipment, medical equipment, industrial equipment, and transport equipment, but may be used in any application. Here, for convenience of description, these members are those as are used in transport equipment such as automobiles, as well as industrial equipment such as robots.
(16) Note that in the present embodiment, expressions indicating directions such as up, down, left, right, front, and back that are used to describe the configuration and operation of each part included in connector 1, mating connector 101, and other members are relative and not absolute, and are suitable when each part included in connector 1, mating connector 101, and other members is in the position illustrated by the drawings; however, when the position of each part included in connector 1, mating connector 101, and other members is changed, then these expressions should be interpreted to change corresponding to the changes in positions.
(17) Connector 1 includes housing 11 integrally formed of an insulating material such as synthetic resin, along with multiple metal terminals 61 housed in housing 11. Housing 11 is a box shaped hollow member having a substantially rectangular body that extends in the width direction, that is, the transverse direction (Y axis direction) of connector 1, the longitudinal direction, that is, the anteroposterior direction (X axis direction) of connector 1, and the thickness direction, that is, the lengthwise direction (Z axis direction) of connector 1. Additionally, housing 11 includes: top plate 12 extending in the X-Y axis direction; a pair of side walls 13 which are connected on both ends in the transverse direction of this top plate 12, and extend in the X-Z axis direction; rear plate 15 which is connected to the back (in the X axis negative direction) end of top plate 12, and extends in the Y-Z axis direction; and front plate 14 which is connected to the front (in the X axis positive direction) end of top plate 12. This front plate 14, as illustrated in
(18) Additionally, terminal holding member 21 integrally formed of an insulating material such as synthetic resin is housed and fixed in recess 16. This terminal holding member 21 includes body part 21a having a substantially rectangular body shape, along with multiple (eight in the example illustrated in the figure) pillar shaped terminal holding parts 22 protruding downward (in the Z axis negative direction) from the lower surface of this body part 21a. Moreover, multiple (eight in the example illustrated in the figure) terminal housing recesses 23 are formed in terminal holding member 21. Each terminal housing recess 23 passes through the inside of each terminal holding part 22 and body part 21a, extends in the vertical direction (Z axis direction), and opens to lower surface 22a of each terminal holding part 22 and upper surface 21b of body part 21a. Additionally, each terminal 61 is housed in each terminal housing recess 23. Note that the portion which opens to lower surface 22a of terminal holding part 22 in terminal housing recess 23 functions as mating terminal receiving opening 23a into which mating terminal 161 can enter as described below.
(19) Each terminal 61 includes: body part 62; contact part 63 connected to the tip, that is, the lower end of this body par 62; and electric wire connecting part 68 connected to the back end, that is, the upper end of body part 62. Additionally, each terminal 61, as illustrated in
(20) Although cable 91 is a long narrow member, in the figure, for convenience, the illustration of the whole cable is omitted, with only the vicinity of connector 1 illustrated. In the example illustrated in the figure, cable 91 includes eight electric wires 92, with four electric wires 92 as one set housed in each of two internal insulation tubes 91b. Note that two internal insulation tubes 91b are housed in cylindrical outermost insulation coat 91a included in cable 91. Additionally, the terminal of each internal insulation tube 91b is connected to cable connecting part 18 protruding backward (in the X axis negative direction) from rear plate 15 of housing 11, via pressing ring 94. As illustrated in
(21) First lever 71 for locking to hold the mating state between connector 1 and mating connector 101, as well as second lever 81 for holding the lock state of this first lever 71, is mounted outside housing 11. First lever 71 and second lever 81 may be made of any material, but are desirably formed by subjecting a metal plate material such as stainless steel to processing such as cutting or bending. As a result, even if first lever 71 and second lever 81 are relatively thin members, sufficient strength can be maintained, allowing for these members to be elastically deformed but not plastically deformed upon the application of strong force thereto.
(22) In the example illustrated in the figure, first lever 71 substantially has a U shape or arch shape overall. Specifically, first lever 71 includes first body part 72 linearly extending in the transverse direction (Y axis direction), along with a pair of first legs 73 which are connected on both ends of this first body part 72 and stretch in the direction orthogonal to the direction in which first body part 72 extends. Additionally, as illustrated in
(23) Moreover, for the case in which the position of first lever 71 relative to housing 11 is the initial position as illustrated in
(24) Further, for example, circular small projection 74a serving as a swollen part formed by press processing is formed in the vicinity of bearing opening 74 of each first leg 73. This small projection 74a is a portion which swells toward the outer face of side walls 13 of housing 11, and therefore, as illustrated in
(25) Further, positioning projection 33 for positioning first lever 71 is formed on the outer face of side walls 13 of housing 11. In contrast, notch 73a is formed at the tip of each first leg 73 as a lever side positioning part for positioning first lever 71 by abutting first positioning part 33a of positioning projection 33. Moreover, the side end at the back (in the X axis negative direction) of each first leg 73, with the position of first lever 71 serving as the initial position, becomes linear part 73b as the lever side positioning part for positioning first lever 71 by abutting second positioning part 33b of positioning projection 33.
(26) Additionally, for the case in which the position of first lever 71 is the initial position, when first lever 71 swings in the direction in which first body part 72 is displaced further backward, linear part 73b abuts second positioning part 33b of positioning projection 33. As a result, first lever 71 is positioned. Moreover, for the case in which the position of first lever 71 is the lock position, when first lever 71 swings in the direction in which first body part 72 is displaced further downward, notch 73a abuts first positioning part 33a of positioning projection 33. As a result, first lever 71 is positioned.
(27) Operation piece 72a is connected to the central part in the transverse direction (Y axis direction) of first body part 72, while lock state holding member 76 is connected on both ends in the transverse direction of this operation piece 72a. Operation piece 72a is a member for improving the operability of first lever 71 when operated by the finger of an operator or the like, and stretches upward from the side end at the back of first body part 72 for the case in which the position of first lever 71 is the initial position. Moreover, lock state holding member 76, as illustrated in
(28) In the example illustrated in the figure, second lever 81 substantially has a U shape or arch shape overall. Specifically, second lever 81 includes second body part 82 linearly extending in the transverse direction (Y axis direction), along with a pair of second legs 83 which are connected on both ends of this second body part 82 and stretch in the direction orthogonal to the direction in which second body part 82 extends. Additionally, as illustrated in
(29) Moreover, for the case in which the position of second lever 81 relative to housing 11 is the initial position as illustrated in
(30) Operation piece 82a is connected to the central part in the transverse direction (Y axis direction) of second body part 82, while lock state holding member 86 is connected on both ends in the transverse direction of this operation piece 82a. Operation piece 82a is a member for improving the operability upon operating second lever 81 when operated by the finger of an operator or the like, and stretches forward from the side end at the front of second body part 82 for the case in which the position of second lever 81 is the initial position. Moreover, lock state holding member 86, as illustrated in
(31) Additionally, for the case in which the position of first lever 71 is the lock position, when second lever 81 is changed from the initial position to the auxiliary lock position, body part 86c of lock state holding member 86 is overlapped with the upper side of body part 76b of lock state holding member 76 of first lever 71, and latch hole 86a formed in body part 86c engages with latch projection 76a of lock state holding member 76 of first lever 71. As a result, first lever 71 is auxiliary locked by second lever 81, preventing any change in position from the lock position. Note that because latch projection 76a is a latch member having a triangular side face shape such that the surface on the auxiliary plate part 76c side is an inclined face, and the end on the first body part 72 side is nearly orthogonal to body part 76b, the engagement with latch hole 86a tends not to be released, allowing the auxiliary locking between first lever 71 and second lever 81 to be assuredly maintained. The shape of latch projection 76a illustrated in the figure is only one example and can be appropriately changed to a square side face or the like, but is preferably a shape having an inclined face on the auxiliary plate part 76c side so as to be easily locked. Moreover, latch hole 86a is not necessarily a through hole, but may be a dent shape or the like Further, latch projection 76a may be formed on second lever 81, while latch hole 86a may be formed in first lever 71.
(32) Note that, as required, in order to EMI shield signals passing through the inside, the vicinity of the terminal of cable 91 and the periphery of housing 11 can be covered with a shield member made of a conductive metal plate. Moreover, ground terminals obtained by connecting some of multiple terminals 61 to ground lines may also be used.
(33) Next, the configuration of mating connector 101 will be described in detail.
(34)
(35) As illustrated in the figure, mating connector 101 includes: mating housing 111 as a housing integrally formed of an insulating material such as synthetic resin; multiple (eight in the example illustrated in the figure) metal mating terminals 161 installed in this mating housing 111; and reinforcing member 171 integrally coupled to mating housing 111. Here, for convenience of description, mating connector 101 is mounted on a side wall or the like of a cabinet for storing electrical equipment, electronic equipment, or the like in transport equipment such as automobiles, as well as industrial equipment such as robots, and is electrically connected to electrical equipment, electronic equipment, or the like provided inside the cabinet.
(36) Mating housing 111 includes substrate 112 extending in the X-Y axis direction, along with peripheral wall 113 stretching upward (in the Z axis positive direction) from upper surface 112a of this substrate 112. Additionally, linear bar shaped mating terminal 161 is mounted on this substrate 112 so as to pass through substrate 112 in the Z axis direction, such that the periphery thereof is surrounded by peripheral wall 113. Moreover, when viewed in the Z axis direction, peripheral wall 113 is a substantially rectangular cylindrical member and surrounds the periphery of mating terminals 161 with four mutually connected planar walls. Further, mounting holes 112d serving as through holes are formed in portions outside peripheral wall 113 of substrate 112, and mounting members such as bolts and pins necessary for mounting mating connector 101 on the side walls of the cabinet or the like pass through these holes.
(37) Hollow recess 116 is formed inside peripheral wall 113. The upper end of this recess 116 is opened, while the lower end thereof is defined by recess bottom surface 116a serving as a portion of upper surface 112a of substrate 112. Note that this recess bottom surface 116a is desirably disposed so as to be lower than upper surface 112a outside peripheral wall 113, that is, in the Z axis negative direction. Additionally, as illustrated in
(38) Reinforcing member 171 may be made of any material, but is desirably formed by subjecting a metal plate material such as stainless steel to processing such as cutting or bending. In the example illustrated in the figure, reinforcing member 171 includes flat plate body part 172, along with mating lock member 175 stretching upward from both ends in the transverse direction (Y axis direction) of this body part 172. Body part 172 is a portion embedded in substrate 112 for the case in which reinforcing member 171, for example, is integrally coupled to mating housing 111 by a molding method referred to as insert molding or overmolding. Note that auxiliary part 172c stretching upward from both ends in the anteroposterior direction (X axis direction) of body part 172 is embedded in peripheral wall 113. Moreover, each peripheral through hole 172d formed in body part 172 corresponds to each mounting hole 112d formed in a portion outside peripheral wall 113 of substrate 112. Further, central through hole 172a formed in body part 172 is formed so as to be larger than the range of a group of terminal housing holes 116b formed on recess bottom surface 116a, such that reinforcing member 171 does not contact mating terminal 161.
(39) With reinforcing member 171 integrally coupled to mating housing 111, mating lock member 175 stretches upward from notch part 112c formed on both ends in the transverse direction of substrate 112. Additionally, locking bent part 175a as a lock part is formed on the upper end of mating lock member 175.
(40) Note that mating connector 101 has an axisymmetric shape in which the line passing through the center in the anteroposterior direction (X axis direction) is the symmetric axis. Additionally, the position in the anteroposterior direction (X axis direction) of reinforcing member 171 corresponds to the center in the anteroposterior direction on lower surface 112b of substrate 112. That is, locking bent part 175a is disposed in the approximate center in the anteroposterior direction of mating housing 111.
(41) Next, the operation to mate connector 1 and mating connector 101 as configured above will be described.
(42)
(43) In order to mate connector 1 and mating connector 101, an operator holds connector 1 by finger or the like, and as illustrated in
(44) Subsequently, the operator makes connector 1 relatively approach mating connector 101, makes peripheral wall 113 of mating housing 111 enter recess 16 of housing 11, and also makes contact part 163 of each mating terminal 161 enter mating terminal receiving opening 23a which opens to lower surface 22a of corresponding terminal holding part 22. Additionally, lower surface 11b of housing 11 is made to approach or abut upper surface 112a of substrate 112. As a result, as illustrated in
(45) Note that the dimension in the X axis direction and Y axis direction outside peripheral wall 113 is set to be slightly smaller than the dimension in the X axis direction and Y axis direction inside recess 16. As a result, with peripheral wall 113 entering recess 16, the outer face of peripheral wall 113 and the inner face of recess 16 face together so as to approach or abut each other, allowing peripheral wall 113 to mate with recess 16 without any play. Accordingly, connector 1 and mating connector 101 mated together are precisely aligned and not displaced together even if an external force is received in the mating direction or the X axis direction and Y axis direction orthogonal to the mating release direction (Z axis direction).
(46) Subsequently, the operator operates operation piece 72a by finger or the like, and changes the position of first lever 71 from the initial position to the lock position. Thereupon, lock member 75 swings about first pivot 31 and is displaced in the Z axis negative direction and the X axis negative direction; wherein, as illustrated in
(47) Subsequently, the operator operates operation piece 82a by finger, or the like, and changes the position of second lever 81 from the initial position to the auxiliary lock position. Thereupon, lock state holding member 86 swings about second pivot 32 and is displaced in the Z axis positive direction and X axis negative direction; wherein, as illustrated in
(48) Note that, as mentioned above, mating connector 101 has an axisymmetric shape in which the line passing through the center in the anteroposterior direction is the symmetric axis, and locking bent part 175a is disposed in the approximate center in the anteroposterior direction of mating housing 111. Moreover, first pivot 31 serving as the center of swinging of lock member 75 in connector 1 is disposed in the approximate center in the anteroposterior direction of housing 11, while lock recess 75a engages with locking bent part 175a immediately below first pivot 31. Accordingly, even if the orientation in the anteroposterior direction of connector 1 is opposite the orientation illustrated in
(49) In this way, in the present embodiment, connector 1 includes: housing 11 for housing terminals; first lever 71 which is mounted in housing 11 to allow change of position between an initial position and a lock position, and which allows locking of mating lock member 175 of mating connector 101 in the lock position; and second lever 81 which is mounted in housing 11 to allow change of position between an initial position and an auxiliary lock position, and which allows locking of first lever 71 at the lock position in the auxiliary lock position.
(50) As a result, the locking of mating lock member 175 is not released by first lever 71 even if an external force is received such as an impact or vibrations, allowing the mating state with mating connector 101 to be assuredly maintained. Additionally, the structure of connector 1 can be simplified, enabling cost reduction, as well as improved reliability.
(51) Moreover, first lever 71 and second lever 81 are locked by latch projection 76a serving as a latch member. Further, latch projection 76a is present at two locations in the width direction. Accordingly, the locking of first lever 71 is assuredly maintained by second lever 81.
(52) Further, second lever 81 includes operation piece 82a, with operation piece 82a present between latch projections 76a at two locations in the width direction. Accordingly, the operator can easily operate second lever 81 and lock first lever 71.
(53) Further, first lever 71 and second lever 81 are swingably mounted in housing 11, such that the direction in which first lever 71 swings from the initial position to the lock position is opposite the direction in which second lever 81 swings from the initial position to the auxiliary lock position. Accordingly, the operator can easily and assuredly carry out the operation of first lever 71 and second lever 81. Moreover, locking of first lever 71 by second lever 81 can be confirmed visually.
(54) Further, mating connector 101 includes mating terminals 161 contactable with terminals 61, along with mating housing 111 including peripheral wall 113 surrounding the periphery of mating terminals 161, housing 11 includes recess 16 that mates with peripheral wall 113, and the mating between peripheral wall 113 and recess 16 prevents displacement in the direction (X-Y axis direction) orthogonal to the mating release direction (Z axis direction) of housing 11 from mating housing 111. Moreover, displacement in the mating release direction of housing 11 from mating housing 111 is prevented by first lever 71 locking mating lock member 175. Accordingly, connector 1 and mating connector 101 mated together are not displaced together even upon receiving external force.
(55) Note that the disclosure of the present specification describes characteristics related to preferred and exemplary embodiments. Various other embodiments, modifications and variations within the scope and spirit of the claims appended hereto could naturally be conceived by persons skilled in the art by summarizing the disclosures of the present specification.
(56) The present disclosure can be applied to connectors.