FOAM PUMP UTILIZING A COMPRESSION SPRING ASSEMBLY
20240246097 ยท 2024-07-25
Inventors
Cpc classification
B05B11/1014
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1087
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0062
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A foam dispenser utilizing components made from the same or similar materials that can be recycled in a single recycling process or stream includes a plastic spring system acting on spring cones formed in a piston rod and an accumulator, an air valve having multiple flanges to facilitate the flow of air into and out of the foam dispenser, and a liquid piston configured to improve the control of liquid flow through the foam dispenser and which is more easily manufactured.
Claims
1. A foam dispenser, comprising: an accumulator, comprising: a liquid chamber; an air chamber; and an accumulator spring cone; an air piston, comprising: an air piston wall; an air piston seal seated against an interior wall of the air chamber; at least one air inlet through the air piston wall; a restrictor connection; an air valve seat; a stepped constriction adjacent to the restrictor connection; and a head connection extending from the stepped constriction away from the air chamber; a piston rod, comprising: a fluid intake end positioned in a portion of the liquid chamber; a fluid opening in the fluid intake end; a fluid output end opposite the fluid intake end, comprising: a piston rod spring cone; a flange extending outward of the piston rod spring cone and sealed against an interior wall of the air piston; at least one air passage through the flange; and a restrictor connection; a fluid flow path on an interior of the piston rod between the fluid intake end and the restrictor connection; a liquid piston attached to the fluid intake end of the piston rod and seated in the fluid chamber, comprising: an exterior chevron; a central seal flange extending off an internal surface of the exterior chevron; an upper chevron extending off of the central seal; and a lower extending off the central seal in a direction opposite the upper chevron; a spring seated between the piston rod spring cone and the accumulator spring cone; a restrictor seated in the restrictor connection and connected to the piston rod, comprising: at least one restrictor liquid inlet in communication with the fluid flow path; and at least one restrictor air inlet in communication with the at least one restrictor liquid inlets; an air valve seated in the air valve seat, comprising: a wall; an air inlet flange extending off an exterior surface of the wall; and an air outlet flange extending off an interior surface of the wall; a dispenser head connected to the head connection; and a mesh holder seated in the dispenser head.
2. The foam dispenser of claim 1, further comprising a closure attached to the accumulator.
3. The foam dispenser of claim 2, further comprising a container attached to the closure.
4. The foam dispenser of claim 3, further comprising a liquid product in the container.
5. The foam dispenser of claim 1, wherein the spring comprises a plastic spring.
6. The foam dispenser of claim 1, wherein the spring comprises a plastic compression spring.
7. The foam dispenser of claim 1, wherein the air inlet flange seats over the air inlet of the air piston and the air outlet flange engages the restrictor.
8. The foam dispenser of claim 7, wherein the air inlet flange prevents the flow of air from the air chamber through the air inlet during actuation of the dispenser head.
9. The foam dispenser of claim 7, wherein the air outlet at least partially disengages from the restrictor during actuation of the dispenser head.
10. The foam dispenser of claim 1, wherein the accumulator spring cone has a slope of between 10 to 12 degrees.
11. The foam dispenser of claim 1, wherein the piston rod spring cone has a slope of between 10 to 12 degrees.
12. The foam dispenser of claim 1, wherein the accumulator spring cone has a slope of about 11 degrees.
13. The foam dispenser of claim 1, wherein the piston rod spring cone has a slope of about 11 degrees.
14. The foam dispenser of claim 1, wherein the slope of the accumulator spring cone and the slope of the piston rod spring cone are the same.
15. The foam dispenser of claim 1, wherein the slope of the accumulator spring cone and the slope of the piston rod spring cone are different.
16. A foam dispenser, comprising: an accumulator, comprising: a liquid chamber; an air chamber; and an accumulator spring cone having a slope of between 10 and 12 degrees; an air piston, comprising: an air piston wall; an air piston seal seated against an interior wall of the air chamber; at least one air inlet through the air piston wall; a restrictor connection; an air valve seat; a stepped constriction adjacent to the restrictor connection; and a head connection extending from the stepped constriction away from the air chamber; a piston rod, comprising: a fluid intake end positioned in a portion of the liquid chamber; a fluid opening in the fluid intake end; a fluid output end opposite the fluid intake end, comprising: a piston rod spring cone having a slope of between 10 and 12 degrees; a flange extending outward of the piston rod spring cone and sealed against an interior wall of the air piston; at least one air passage through the flange; and a restrictor connection; a fluid flow path on an interior of the piston rod between the fluid intake end and the restrictor connection; a liquid piston attached to the fluid intake end of the piston rod and seated in the fluid chamber, comprising: an exterior chevron; a central seal flange extending off an internal surface of the exterior chevron; an upper chevron extending off of the central seal; and a lower extending off the central seal in a direction opposite the upper chevron; a spring seated between the piston rod spring cone and the accumulator spring cone; a restrictor seated in the restrictor connection and connected to the piston rod, comprising: at least one restrictor liquid inlet in communication with the fluid flow path; and at least one restrictor air inlet in communication with the at least one restrictor liquid inlets; an air valve seated in the air valve seat, comprising: a wall; an air inlet flange extending off an exterior surface of the wall and seated over the air inlet of the air piston; and an air outlet flange extending off an interior surface of the wall and seated against an exterior wall of the restrictor; a dispenser head connected to the head connection.
17. The foam dispenser of claim 16, further comprising: a closure connected to the accumulator; a container connected to the closure; a liquid in the container; and at least one foam generating feature seated in the dispenser head.
18. A foam dispensing system, comprising: a container; a fluid contained within the container; a foam dispenser attached to the container, the foam dispenser comprising: an accumulator, comprising: a liquid chamber; an air chamber; and an accumulator spring cone having a slope of between 10 and 12 degrees; an air piston, comprising: an air piston wall; an air piston seal seated against an interior wall of the air chamber; at least one air inlet through the air piston wall; a restrictor connection; an air valve seat; a stepped constriction adjacent to the restrictor connection; and a head connection extending from the stepped constriction away from the air chamber; a piston rod, comprising: a fluid intake end positioned in a portion of the liquid chamber; a fluid opening in the fluid intake end; a fluid output end opposite the fluid intake end, comprising: a piston rod spring cone having a slope of between 10 and 12 degrees; a flange extending outward of the piston rod spring cone and sealed against an interior wall of the air piston; at least one air passage through the flange; and a restrictor connection; a fluid flow path on an interior of the piston rod between the fluid intake end and the restrictor connection; a liquid piston attached to the fluid intake end of the piston rod and seated in the fluid chamber, comprising: an exterior chevron; a central seal flange extending off an internal surface of the exterior chevron; an upper chevron extending off of the central seal; and a lower extending off the central seal in a direction opposite the upper chevron; a spring seated between the piston rod spring cone and the accumulator spring cone; a restrictor seated in the restrictor connection and connected to the piston rod, comprising: at least one restrictor liquid inlet in communication with the fluid flow path; and at least one restrictor air inlet in communication with the at least one restrictor liquid inlets; an air valve seated in the air valve seat, comprising: a wall; an air inlet flange extending off an exterior surface of the wall and seated over the air inlet of the air piston; and an air outlet flange extending off an interior surface of the wall and seated against an exterior wall of the restrictor; a dispenser head connected to the head connection.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0012] While the specification concludes with claims particularly pointing out and distinctly claiming particular embodiments of the present invention, various embodiments of the invention can be more readily understood and appreciated by one of ordinary skill in the art from the following descriptions of various embodiments of the invention when read in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0029] A foam dispenser 100 according to various embodiments of the invention is illustrated in
[0030] As illustrated in
[0031] The foam dispenser 100 may also include an air piston 200, a piston rod 300, a restrictor 400, a mesh holder 420, a spring 430, and a liquid piston 500. The accumulator 120 may also include a liquid feed valve 122 such as a ball valve, flap valve, spider valve, or other such valve configuration. A dip tube 124 may be connected to an end of the accumulator 120 to facilitate flow of fluid from a container 900 into a portion of the foam dispenser 100.
[0032] According to various embodiments of the invention, an accumulator 120 includes a liquid chamber 126 and an air chamber 128. An accumulator spring cone 130 is formed in a bottom portion of the air chamber 128 and is positioned between the air chamber 128 and the fluid chamber 126. An opening through the accumulator spring cone 130 extends into the fluid chamber 126. A fluid intake end 310 of the piston rod 300 is attached to the liquid piston 500 which is seated in the opening in the accumulator spring cone 130. The piston rod 300 includes a piston rod spring cone 330 opposite the fluid intake end 310, which is positioned on an interior of the air piston 200. A spring 430 sits between the accumulator spring cone 130 and the piston rod spring cone 330. According to various embodiments of the invention, the spring 430 may be a plastic spring shaped as a cylindrical tube having a longitudinal opening through the wall of the spring. The spring 430 may also be a compression spring having a cylindrical tube shape. In still other embodiments, a spring 430 may be a traditional coil spring. In the case of a compression spring or plastic spring shaped as a cylinder, compression of the piston rod spring cone 330 towards the accumulator spring cone 130 spreads or opens the spring 430, creating a rebound or expansion force that acts on the piston rod spring cone 330 when the actuation force is released, moving the piston rod spring cone 330, and those parts of the foam dispenser 100 attached thereto, away from the accumulator spring cone 130.
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[0034] A piston rod spring cone 330 may be defined generally adjacent the liquid output end 320 of the piston rod 300 as illustrated in
[0035] According to various embodiments of the invention, the piston rod 300 is connected to the air piston 200 by engagement of the flange 335 with an interior wall of the air piston 200. Movement of the air piston 200 thereby moves the piston rod 300 as well.
[0036] The liquid output end 320 of the piston rod 300 includes an opening in communication with the liquid flow path 340. Liquid entering the liquid opening 312 and flowing through the liquid flow path 340 of the piston rod 300 exits the piston rod 300 adjacent the liquid output end 320. According to various embodiments of the invention, a restrictor 400 can be seated in the liquid output end 320 such that the restrictor 400 makes a fluid tight seal with the liquid flow path 340 through the piston rod 300 such that liquid flowing through the piston rod 300 flows into openings in the restrictor 400. A restrictor 400 may be seated in the air piston 200 and one or more restrictor ribs 411 may assist in maintaining the positioning of the restrictor 400.
[0037] A piston rod 300 may also include one or more air outlets 328. As illustrated in
[0038] A restrictor 400 according to various embodiments of the invention is illustrated in
[0039] An alternate view of the assembly illustrated in
[0040] As the liquid and air mixture passes into the air piston constriction area 280, the air and liquid are further mixed and forced through one or more openings in the air piston 200 adjacent the air piston constriction area 280 and into an interior space defined by the head connection 245 of the air piston 200.
[0041] A mesh holder 420 holding or defining one or more mesh pieces or other foam generating features capable of mixing and causing turbulence in the air/liquid mixture can be positioned in the dispenser head 110. Flow of the air/liquid mixture through the mesh holder 420 and exposure to the mesh or other features held therein helps to further mix the air/liquid stream and generate a foam that is pushed through the dispenser head 110 and out the dispenser opening 112 as a foam product.
[0042] A cross-sectional view of an air piston 200 according to various embodiments of the invention is illustrated in
[0043] An air piston 200 according to some embodiments of the invention also includes an air piston wall 205 having one or more air inlets 220 formed through the air piston wall 205 such that air may flow from an exterior side of the air piston wall 205 through the one or more air inlets 220 and into an interior side of the air piston wall 205. The one or more air inlets 205 allow air to flow back into the air chamber 128 following the actuation of the dispenser head 110. Upon release of a force on the dispenser head 110, the spring 430 acts on the piston rod 300, returning the piston rod 300 to a rest state. As the piston rod 300 moves back to the rest state, the piston rod 300 engages the air piston 200, moving the air piston 200 relative to the accumulator 120. The movement of the air piston 200 creates a vacuum, sucking air from atmosphere through gaps or space between the dispenser head 110 and the closure 160, past the air valve 600, through the one or more air inlets 220 and into the air chamber 128.
[0044] An air piston 200 according to embodiments of the invention may also include an air flow chamber space 228 which helps define the air flow chamber 628 of the assembled foam dispenser 100. An air piston 200 also includes a restrictor seat 240 into which a restrictor 400 may be assembled or seated in the final foam dispenser 100 assembly. The restrictor seat 240 may be adjacent to an air piston constriction 280. A head connection 245 may also be used to attach the air piston 200 to the dispenser head 110. The head connection 245 may include one or more connection features such as flanges, beads, snap connections, or other configurations used to friction fit or otherwise connect the air piston 200 to the dispenser head 110 such that movement of the dispenser head 110 translates to movement of the air piston 200. An air valve seat 260 may also be provided to hold an air valve 600 in an assembled configuration.
[0045] According to certain embodiments of the invention, an air flow chamber 628 may be defined by one or more surfaces of the piston rod 300, the restrictor 400 and the air piston 200. The air valve 600 may also assist or contribute to the definition of the space forming an air flow chamber 628. For example, as illustrated in
[0046] An air valve 600 according to various embodiments of the invention is illustrated in
[0047] The cross-sectional view of the air valve 600 illustrated in
[0048] A liquid piston 500 according to various embodiments of the invention is illustrated in
[0049] A liquid piston 500 according to some embodiments of the invention includes three different chevrons. An exterior chevron 510 forms the outer surface or wall of the liquid piston 500 as illustrated. A flange extending inward from an interior surface of the exterior chevron 510 forms a central seal 560 that may engage with a portion of the liquid intake 210 end of a piston rod 300. In a rest stateor non-actuated statethe central seal 560 prevents liquid from flowing into the liquid opening 312 in a piston rod 300. An upper chevron 530 extends upwardly and away from the central seal 560. A lower chevron 550 extends downwardly from the central seal 560 in a direction opposite that of the upper chevron 530 as illustrated in
[0050] When assembled to a piston rod 300 and the other components of a foam dispenser 100, an exterior surface of the exterior chevron 510 seals against the interior walls of the liquid chamber 126 of the foam dispenser 100. Actuation of the dispenser head 110 move the liquid piston within the liquid chamber 126 and portions of the exterior surface of the exterior chevron 510 maintain contact with the walls of the liquid chamber 126, preventing liquid from passing between the walls of the liquid chamber 126 and the exterior chevron 510.
[0051] The upper chevron 530 and lower chevron 550 engage surfaces of the piston rod 300 when assembled and during operation of the foam dispenser 100. In a rest state, the lower chevron 550 engages the walls of the liquid intake end 310 of the piston rod 300. The upper chevron 530 engages the piston rod 300. Upon actuation of the dispenser head 110, the lower chevron 550 moves and is unseated from the liquid intake end 310 of the piston rod 300. Such movement also unseats the central seal 560 from the liquid intake end 310, forming a liquid flow path from the liquid chamber 126, past the lower chevron 550, and into the liquid opening 312 of the piston rod 300. During movement of the liquid piston 500, the upper chevron 530 continues to engage the walls of the piston rod 300 such that fluid flowing from the liquid chamber 126 into the liquid opening 312 cannot also flow past the upper chevron 530 into the air chamber 128. In this manner, the liquid piston 500 allows liquid to flow from the liquid chamber 126 and into the liquid flow path 340 of the piston rod 300 during operation.
[0052] During the return stroke of the foam dispenser 100, or when the force on the dispenser head 110 is released and the sprint 430 acts to return the foam dispenser 100 to a rest state, the liquid piston 500 reseats itself, preventing liquid flow from the liquid chamber 126 into the liquid flow path 340 of the piston rod 300.
[0053] According to certain embodiments of the invention, a liquid piston 500 may also include one or more puller beads formed on portions of the liquid piston 500. For example, as illustrated in
[0054] According to certain embodiments of the invention, a foam dispenser 100 utilizing a plastic or resin c-spring style spring 430 includes an accumulator spring cone 130 and a piston rod spring cone 330 having the same slope angle. For example, according to some preferred embodiments of the invention, the angle of slope of the accumulator spring cone 130 and the piston rod spring cone 330 is between 10 degrees and 12 degrees. More preferably, both spring cones include a slope of 11 degrees. In other embodiments, the slope of the accumulator spring cone 130 and piston rod spring cone 330 may be different or may vary by one or two degrees. In still other embodiments, a spring cone may include a changing slope such that the slope engaged with the spring changes over the stroke of the foam dispenser 100 or over the actuation of the spring 430.
[0055] According to various embodiments of the invention, components of the foam dispenser 100 may be made of a single plastic material. In other embodiments, multiple plastic grades or materials may be used but those used are capable of being recycled in the same recycling stream or processes such that the entire foam dispenser 100 may be recycled in common recycling processes. In some embodiments, the container 900 used with the foam dispenser 100 may also be recycled in the same recycling stream or using the same recycling process as the other components of the foam dispenser 100 such that a user need not separate the container 900 from the foam dispenser 100 to facilitate recycling.
[0056] According to various embodiments of the invention, a foam dispenser 100 according to embodiments of the invention may be connected to a container 900 containing a liquid product to be foamed. For example, the liquid product may include a soap, a disinfectant, a cleaning solution, a disinfecting solution, a fragrance solution, or any other liquid which is desired to be foamed for use.
[0057] Having thus described certain embodiments of the invention, it is understood that the invention defined by the appended claims is not to be limited by particular details set forth in the above description, as many apparent variations thereof are contemplated. Rather, the invention is limited only be the appended claims, which include within their scope all equivalent devices or methods which operate according to the principles of the invention as described.