SUBSEA PIPELINE REMEDIATION HEATING
20240247747 ยท 2024-07-25
Assignee
Inventors
Cpc classification
F16L59/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L53/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L59/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L59/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L53/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L59/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L59/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L59/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods are provided for insulating and heating a subsea pipeline. A system may comprise a subsea pipeline including a lower portion embedded in a seafloor and an upper portion above the seafloor. The system may include an insulating layer. The insulating layer may include a middle portion covering the upper portion of the subsea pipeline. The insulating layer may further include an end portion covering the seafloor. The insulating layer may form a cavity adjacent to the seafloor, the subsea pipeline, and the insulating layer. The system may further include a plurality of heater cables within the cavity. The plurality of heater cables may be configured to heat a fluid within the subsea pipeline. The plurality of heater cables may be separated from the subsea pipeline only by seawater or by soil of the seafloor within the cavity.
Claims
1. An insulation cover configured to surround a subsea pipeline, the insulation cover comprising: a first side portion and a second side portion, each of the first side portion and the second side portion including a lower end configured to extend into a seafloor and an upper end configured to be positioned above the seafloor; and a top portion extending between the upper end of the first side portion and the upper end of the second side portion, the top portion and the first side portion forming a first cavity, the top portion and the second side portion forming a second cavity; wherein a plurality of heater cables are positioned at an interior of the insulation cover, the plurality of heater cables configured to heat a fluid within the subsea pipeline.
2. The insulation cover of claim 1, further comprising a plurality of heater cable brackets, each of the heater cable brackets configured to secure one or more of the plurality of heater cables to an inner surface of the insulation cover.
3. The insulation cover of claim 2, wherein the plurality of heater cable brackets includes a heater cable bracket at the lower end of the first or second side portions that is configured to be embedded in the seafloor.
4. The insulation cover of claim 2, wherein the plurality of heater cable brackets includes a heater cable bracket positioned in the first cavity and a heater cable bracket positioned in the second cavity.
5. The insulation cover of claim 1, wherein the plurality of heater cables are configured to exceed a first predetermined temperature and limited to a second predetermined temperature, the first predetermined temperature based on a melting point of hydrate or wax formations within the subsea pipeline and the second predetermined temperature based on a temperature limit of a coating or insulation of the subsea pipeline.
6. The insulation cover of claim 2, wherein an outer surface of one or more of the plurality of heater cable brackets is positioned a first predetermined distance from an outer surface of the subsea pipeline, the first predetermined distance forming a region of heated water between the outer surface of the heater cable bracket and the outer surface of the subsea pipeline.
7. A system comprising: a subsea pipeline including a lower portion embedded in a seafloor and an upper portion above the seafloor; an insulating layer including a middle portion covering the upper portion of the subsea pipeline, the insulating layer further including an end portion covering the seafloor, the insulating layer forming a cavity adjacent to the seafloor, the subsea pipeline, and the insulating layer; and a plurality of heater cables within the cavity, the plurality of heater cables configured to heat a fluid within the subsea pipeline, the plurality of heater cables separated from the subsea pipeline only by seawater or by soil of the seafloor within the cavity.
8. The system of claim 7, wherein the middle portion of the insulating layer comprises a plurality of bottom notches permitting the middle portion to conform to the upper portion of the subsea pipeline.
9. The system of claim 8, wherein the end portion of the insulating component comprises a plurality of notches permitting the insulating component to bend from the upper portion of the subsea pipeline to the seafloor.
10. The system of claim 7, wherein the insulating layer comprises a plurality of lamination layers.
11. The system of claim 7, further comprising a stake configured to secure the insulating layer to the seafloor, the stake including a first end positioned on a top of the end portion of the insulating layer and a second end embedded in the seafloor.
12. The system of claim 7, further comprising a top securing element configured to secure the insulating layer to the subsea pipeline, the top securing element placed through the insulating layer and into the subsea pipeline.
13. The system of claim 7, wherein the insulating layer does not include a conductive layer.
14. The system of claim 7, wherein the insulating layer comprises a plurality of baffled chambers configured to be inflated and deflated.
15. The system of claim 14, wherein the baffled chambers are filled with nitrogen when the baffled chambers are inflated.
16. A method comprising: surrounding a portion of a subsea pipeline with an insulating layer, the insulating layer including a space adjacent to the subsea pipeline; placing a first heater cable in the space, soil from a seafloor positioned within the space between the first heater cable and the subsea pipeline; heating the first heater cable to a first predetermined temperature based on a melting point of hydrate formations or wax formations within the subsea pipeline; limiting the first heater cable to a second predetermined temperature based on a temperature limit of a coating or insulation of the subsea pipeline.
17. The method of claim 16, further comprising placing a second heater cable in the space, the second heater cable placed a predetermined distance from the first heater cable, the predetermined distance between the first heater cable and the second heater cable forming a heating chamber adjacent to the subsea pipeline.
18. The method of claim 17, wherein the heating chamber prevents overheating of an outer coating of the subsea pipeline.
19. The method of claim 16, further comprising inflating a plurality of baffled chambers within the insulating layer.
20. The method of claim 16, further comprising surrounding the insulating layer with a rubber cover and securing the insulating layer to the subsea pipeline by attaching a cable weight to the rubber cover.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The following detailed description will be better understood when read in conjunction with the appended drawings. For the purpose of illustration, there is shown in the drawings certain embodiments of the present disclosure. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an implementation of systems and apparatuses consistent with the present invention and, together with the description, serve to explain advantages and principles consistent with the invention.
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[0025]
DETAILED DESCRIPTION
[0026] The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. Accordingly, various changes, modifications, and equivalents of the systems, apparatuses and/or methods described herein will be suggested to those of ordinary skill in the art. Also, descriptions of well-known functions and constructions may be omitted for increased clarity and conciseness.
[0027] It is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting. For example, the use of a singular term, such as, a is not intended as limiting of the number of items. Also the use of relational terms, such as but not limited to, top, bottom, left, right, upper, lower, down, up, side, are used in the description for clarity and are not intended to limit the scope of the invention or the appended claims. Further, it should be understood that any one of the features can be used separately or in combination with other features. Other systems, methods, features, and advantages of the invention will be or become apparent to one with skill in the art upon examination of the detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the present invention, and be protected by the accompanying claims.
[0028] Subsea pipelines can be used to transport natural gas, crude oil, and water from an offshore oil and gas well to an offshore platform, as well as from the offshore platform to land. Hydrates or wax formations can form within the subsea pipelines which can clog or halt production. Solutions to remove these hydrate or wax formations from the subsea pipelines can be impractical, expensive, and inefficient. Systems and methods of the present disclosure are presented for removing hydrate and wax formations efficiently and at a reduced cost. Embodiments of the present disclosure may be applicable to both newly installed and existing subsea pipelines. A heating and insulation system may be lowered to the sea floor to cover a designated segment of the subsea pipeline and heat the pipeline and its contents sufficiently to remove the hydrate or wax formations.
[0029]
[0030]
[0031] The inverted trough insulation cover 202 may further include an upper portion 209 that is connected to the upper ends of the first and second side portions (206, 207) and may be positioned above the seafloor. The upper portion 209 and first side portion 206 may form a first cavity 210 between the flowline 101 and the inverted trough insulation cover 202 when the inverted trough insulation cover 202 is placed over the subsea pipeline 101. Furthermore, the upper portion 209 and the second side portion 207 may form a second cavity 211 between the pipeline 101 and the inverted trough insulation cover 202 when the inverted trough insulation cover 202 is placed over the flowline 101.
[0032] The subsea pipeline 101 with an inverted trough insulation cover 202 may include one or more heater cables (204, 205). For a buried pipeline 101 with the inverted trough insulation cover 202, the locations of the heater cables (104, 105) may be placed a sufficient distance apart from one another to form a heated chamber of adequate surface area than can allow injected heat to flow through the outer layer 201 of the pipeline 101 without overheating it. In the example embodiment depicted in
[0033] The heat generated from these concentrated heating areas may penetrate insulation of the subsea pipeline 101 in less time than heat generated by a single heater cable. The space between the heater cables (204, 205) may be limited to a distance at which heat from the heater cables (204, 205) would overheat insulation or a coating of the subsea pipeline 101. The first and second cavities (210, 211) may thus eliminate the need for a conductive layer surrounding the outer layer 201 of the subsea pipeline 101 to assist in heating.
[0034] The top heater cables 204 may be placed along the top side of the subsea pipeline 101 at roughly 45 degrees clockwise and counterclockwise, respectively, from a vertical line that runs through the center of the pipeline 101. In the example embodiment of
[0035] The bottom pair of heater cables 205 may be located at or below the midline and near the pipeline 101. The insulation from the first and second side portions (206, 207) may be placed on the side of and below the bottom pair of heater cables 205. This arrangement may prevent heat from circumventing the first and second side portions (206, 207) and leaving to the sea. The bottom of the first and second side portions (206, 207) placed in the seafloor 102 may also prevent or mitigate convection heat loss from seawater movement into or out of the area enclosed by the inverted trough insulation cover 202. Heating the seafloor 102 as an intermediary medium between the heater cables (204, 205) and the pipeline 101 may allow higher heat injection prior to reaching the temperature limits of the outer layer 202 of the subsea pipeline 101. Thus, the bottom heater cables 205 may result in the transfer of heat into the subsea pipeline 101 by convection. The heater cables (204, 205) may be wired in a split-phase circuit configuration. For example, the heater cables (204, 205) may be wired to include two split-phase circuits (e.g., one split-phase circuit on each side of the subsea pipeline 101). Each split-phase circuit may generate two-thirds of the heat generated by a single three-phase circuit. Thus, two split-phase circuits may provide approximately one-third higher heat generation than one standard three-phase circuit configuration.
[0036] The thick conductive outer layer 201 of the subsea pipeline 101 may be utilized to distribute heat from one or more heater cables (204, 205) into an interior 203 of the subsea pipeline. Furthermore, distribution of heat into the subsea pipeline 101 using systems and methods described herein may involve limiting the temperature concentration generated by the heater cables (204, 205). For example, a corrosion-resistant coating may surround the subsea pipeline 101 and may have a predetermined temperature limit. Using the conductive outer layer 202 to distribute heat to the subsea pipeline 101 may prevent the corrosion-resistant coating from exceeding this predetermined temperature limit. Furthermore, the heater cables (204, 205) may be limited to a predetermined temperature based on a temperature limit of a coating or insulation of the subsea pipeline 101.
[0037]
[0038] A small gap 303 may be provided between an outer surface of the heater cable brackets 302 and an outer surface of the subsea pipeline 101. The heat generated during operation of the heater cables 204 may heat the heater cable brackets 302 and the space within the heater cable brackets 302 between the heater cables 204. Furthermore, a layer of heated seawater may form between the outer surface of the heater cable brackets 302 and the subsea pipeline 101. The gap 303 between the heater cable brackets 302 and the subsea pipeline 101 may thus act as a heating layer which distributes heat into the subsea pipeline 101 over a larger surface area than would be possible by the use of a single heater cable without a heater cable bracket 302. The subsea pipeline with an inverted trough insulation cover having heater brackets 301 may further include heater cable brackets 302 used to secure one or more lower heater cables 205 to the lower end of the first and second side portions (206, 207). Heat generated along an outer surface of these heater cable brackets 302 by the lower heater cables 205 may be injected into the subsea pipeline through the seafloor 102.
[0039]
[0040]
[0041] As discussed above, the subsea pipeline 101 may be partially embedded in the seafloor 102. A middle portion of the inflatable insulation cover 501 may cover a top of the subsea pipeline 101. Side portions of the inflatable insulation cover 501 may cover a top surface of the seafloor 102. One or more heater cables 503 may be installed under the inflatable insulation cover 501. One or more heater cables 503 may be placed, for example, under the inflatable insulation cover 501 at a point at which the top portion of the inflatable insulation cover 501 meets with the side portions of the inflatable insulation cover.
[0042]
[0043] The first and second insulation walls (602, 603) may each include a lower support notch 606 and an upper support notch 607. One or more heater cables 608 may be positioned in a space between the lower support notch 606 and the upper support notch 607. In the example embodiment depicted in
[0044]
[0045] The first and second lower heating posts (702, 703) may be slightly tilted inwards towards a vertical line extending from a center of the subsea pipeline 101. This orientation of the first and second lower heating posts (702, 703) may be advantageous because it may assist in securing the lower heating posts within the seafloor. For example, the tilted orientation may decrease the ability of an upwards buoyant force to dislodge or remove the lower heating posts (702, 703). Furthermore, the orientation illustrated in
[0046] An insulating cover 705 may be placed over the subsea pipeline 101 to decrease the flow of heat out of the subsea pipeline 101. The insulating cover 705 may be made of an insulating material (e.g., rubber) and may include a first end 709 coupled to the first lower heating post 702 and a second end 710 coupled to the second lower heating post 703. Each of the first and second lower heating posts (702, 703) may include a notch 711 for accommodating the respective end of the insulating cover 705.
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[0049] The lower cavity 902 may contain a predetermined length so that the heater cables 903 placed within it can be positioned a predetermined distance apart from each other. A lower portion of the subsea pipeline 101 may be embedded in a lower layer of soil 707 within the seafloor. The lower layer of soil 707 may be relatively compact and dense. The lower portion of the subsea pipeline may also be embedded in an upper layer of soil (e.g., silt) 706 on the seafloor. The upper layer of soil may be relatively loose and less dense than the lower layer of soil. The upper insulation component 901 may include a first end 904 and a second end 905 that are substantially adjacent to the top surface of the upper layer 706 of soil.
[0050]
[0051] The adjacent side surface insulating element 1001 may form a cavity 1005 adjacent to the seafloor 102 and the subsea pipeline 101. One or more heater cables 1006 may be placed within the cavity 1005 and utilized to heat the subsea pipeline 101. An insulating cover 1003 may be attached to the adjacent side surface insulating element 1001. A first end 1009 of the insulating cover 1003 may be coupled to the second end 1008 of the adjacent side surface insulating element 1001 and surround an upper side of the subsea pipeline 101. The insulating cover 1003 may be composed of insulating material (e.g., rubber). A weight cable 1004 may be coupled to a second end 1010 of the insulating cover 1003 and may be used to prevent the insulating cover 1003 from becoming loose or detached from the subsea pipeline 101. In some example embodiments, a heater cable may be employed as the weight cable 1004.
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[0055]
[0056] Additionally or alternatively, a side securing element (e.g., a stake) 1202 may be used to secure a side of the insulation layers 1206 to the seafloor 102. The side securing element 1202, for example, may be in the shape of a cane. A first end 1207 of the side securing element 1202 may make contact with a top portion of the insulation layers 1206. A second end 1208 of the side securing element 1202 may be pierced or embedded in the seafloor 102. The side securing element 1202 may be oriented at an angle (e.g., 15 or 20 degrees) with respect to a vertical line. As described above with respect to
[0057] The curvature of the insulation layers 1206 between the top of the subsea pipeline 101 and the seafloor 102 may form a first space 1205 and a second space 1209 located adjacent to the subsea pipeline 101 and between the seafloor 102 and the insulation layers 1206. One or more heater cables 1204 may be placed in the first space 1205 and the second space 1209. In the example embodiment depicted in
[0058]
[0059] It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that the invention disclosed herein is not limited to the particular embodiments disclosed, and is intended to cover modifications within the spirit and scope of the present invention.