ZEOLITE FOR CARBON DIOXIDE CAPTURE AND METHOD FOR PREPARING THE SAME
20240246068 ยท 2024-07-25
Inventors
Cpc classification
B01D53/8671
PERFORMING OPERATIONS; TRANSPORTING
B01J29/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J29/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present inventive concept relates to a surface-modified zeolite for direct air capture, and more particularly, to a zeolite for carbon dioxide capture whose surface is modified through sodium ion exchange. The zeolite for carbon dioxide capture is prepared by mixing a zeolite support and a supporting solution to form a mixed solution, heating the mixed solution to perform ion exchange, followed by evaporation, washing, drying and calcining. The resulting zeolite for carbon dioxide capture exhibits excellent CO.sub.2 absorption/desorption performance and maintains consistent catalytic activity, allowing for reuse.
Claims
1. A zeolite for carbon dioxide capture that selectively captures carbon dioxide at room temperature, wherein the zeolite is surface-modified through sodium ion exchange and comprise at least one selected from the group consisting of ZSM-5, beta zeolite, and mordenite.
2. The zeolite for carbon dioxide capture of claim 1, wherein the sodium ion exchange is a process where protons within the zeolite are substituted with sodium ions.
3. The zeolite for carbon dioxide capture of claim 1, wherein the zeolite is Na-ZSM-5 with a Si/Al ratio of 11.5 to 16.
4. The zeolite for carbon dioxide capture of claim 3, wherein the Na-ZSM-5 has a specific surface area of 350 m.sup.2/g to 420 m.sup.2/g.
5. The zeolite for carbon dioxide capture of claim 3, wherein the Na-ZSM-5 contains 1.0 wt % to 2.5 wt % of sodium ions.
6. A method for preparing a zeolite for carbon dioxide capture, comprising the steps of: mixing a zeolite support ZSM-5 and a supporting solution to form a mixed solution; heating the mixed solution to perform ion exchange; and heating the ion-exchanged mixed solution to evaporate, yielding a catalyst, wherein the ion exchange is a process where protons within the ZSM-5 are substituted with sodium ions, forming Na-ZSM-5.
7. The method for preparing a zeolite for carbon dioxide capture of claim 6, wherein the Na-ZSM-5 has an NH.sub.4-form and a Si/Al ratio of 11.5 to 16.
8. The method for preparing a zeolite for carbon dioxide capture of claim 6, wherein the supporting solution contains sodium cations and comprises at least one selected from the group consisting of NaCl, NaNO.sub.3 and NaOH.
9. The method for preparing a zeolite for carbon dioxide capture of claim 6, wherein the Na-ZSM-5 contains 1.0 wt % to 2.5 wt % of sodium ions.
10. A method of adsorbing carbon dioxide using a zeolite for carbon dioxide capture, comprising the steps of: preparing a sodium ion-exchanged zeolite; and feeding CO.sub.2 to the zeolite at room temperature to allow CO.sub.2 to be adsorbed onto the zeolite; wherein the adsorption involves involve ions acting as Lewis acids and oxygen atoms of CO.sub.2 acting as Lewis bases to form a complex compound, and wherein the sodium ions are contained in an amount of 1.0 wt % to 2.5 wt %.
11. The method of adsorbing carbon dioxide using a zeolite for carbon dioxide capture of claim 10, wherein the zeolite is Na-ZSM-5 with a Si/Al ratio of 11.5 to 16.
12. The method of adsorbing carbon dioxide using a zeolite for carbon dioxide capture of claim 11, wherein the Na-ZSM-5 has a specific surface area of 350 m.sup.2/g to 420 m.sup.2/g.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The above and other features and advantages of the present inventive concept will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
[0013]
[0014]
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[0016]
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[0018]
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[0020]
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[0024]
DETAILED DESCRIPTION OF THE INVENTIVE CONCEPT
[0025] As the present inventive concept allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description. However, this is not intended to limit the present inventive concept to particular modes of practice, and it is to be appreciated that all changes, equivalents, and substitutes that do not depart from the spirit and technical scope of the present inventive concept are encompassed in the present inventive concept.
[0026] Unless defined otherwise, all terms used herein including technical or scientific terms have the same meaning as those generally understood by those skilled in the art to which the present inventive concept pertains. It will be further understood that terms defined in dictionaries that are commonly used should be interpreted as having meanings that are consistent with their meanings in the context of the relevant art and should not be interpreted as having ideal or excessively formal meanings unless clearly defined in the present application.
[0027] As used herein, the terms direct air capture and carbon dioxide capture refer to the capture of CO.sub.2 from the atmosphere and can be interchangeably used throughout the specification.
[0028] Hereinafter, various s embodiments of the present inventive concept will be described in more detail with reference to the accompanying drawings.
EXAMPLES
[0029]
[0030] Referring to
[0031] In the first step (S10), a mixed solution is formed by mixing a zeolite support and a supporting solution. The zeolite may be at least one selected from the group consisting of ZSM-5, mordenite, Y and beta zeolites, and preferably ZSM-5. The use of a surface-modified zeolite prepared using ZSM-5 enhances the formation of Lewis base sites through sodium ion exchange, resulting in a superior CO.sub.2 capture efficiency.
[0032] The supporting solution contains sodium cations and may comprise at least one selected from the group consisting of NaCl, NaNO.sub.3 and NaOH, with the use of NaCl being more desirable.
[0033] In the second step (S20), the mixed solution is heated to perform ion exchange. The ion exchange refers to the substitution of protons within the zeolite with sodium ions. Through the ion exchange, the zeolite contains 1.0 wt % to 2.5 wt % of sodium ions, preferably 1.5 wt % to 2.5 wt % of sodium ions, and more preferably 1.8 wt % to 2.4 wt % of sodium ions. If the amount of sodium ions within the zeolite is less than 1.5 wt %, the interaction between the framework structure of the zeolite and the sodium ions may be insufficient, leading to a decrease in CO.sub.2 adsorption/desorption performance, whereas if the amount of sodium ions within the zeolite exceeds 2.4 wt %, an excessive formation of Lewis base sites may occur, affecting the CO.sub.2 adsorption/desorption performance.
[0034] In the third step (S30), the ion-exchanged mixed solution from the second step (S20) is heated to evaporate the liquid, yielding a surface-modified zeolite.
[0035] In the fourth step (S40), the zeolite obtained in the third step (S30) is washed, followed by drying and calcining, yielding a zeolite whose surface is modified through sodium ion exchange.
[0036] The zeolite prepared through the above steps has a specific surface area of 350 m.sup.2/g to 420 m.sup.2/g, more preferably a specific surface area of 395 m.sup.2/g to 418 m.sup.2/g. If the specific surface area is less than 350 m.sup.2/g, the CO.sub.2 adsorption capacity may be compromised, and thus the desired effect of the present inventive concept cannot be achieved. Additionally, if the specific surface area exceeds 420 m.sup.2/g, the absorbency may be excessively high, making it difficult to selectively adsorb only CO.sub.2.
[0037] The zeolite whose surface is modified through sodium ion exchange during the above steps may be any one of ZSM-5, Y zeolite, beta zeolite, and mordenite, which may be represented by Na-ZSM-5, Na-Y, Na-beta, and Na-mordenite.
[0038] In the above steps, the ZSM-5 has an NH.sub.4-form and a Si/Al ratio of 11.5 to 16. If the Si/Al ratio is less than 11.5, it may affect the framework structure of ZSM-5, leading to insufficient structural space within the ZSM-5, whereas if the Si/Al ratio exceeds 16, the sodium ion exchange may not proceed smoothly, leading to a decrease in CO.sub.2 adsorption/desorption performance.
[0039] The sodium ion-exchanged zeolite prepared through the above steps can adsorb CO.sub.2 onto the surface at room temperature. The adsorption may involve sodium ions acting as Lewis acids and oxygen atoms of CO.sub.2 acting as Lewis bases to form a complex compound.
Preparation Example 1
[0040] 3 g of ZSM-5 with a Si/Al ratio of 16 used as a support and 25 ml of 0.8 M NaCl solution used as a supporting solution were mixed, and the resulting mixture was stirred at 80? C. at 300 RPM for 1 hour three times to form an ion-exchanged mixed solution. The resulting mixed solution was evaporated at 80? C. in a rotary evaporator to obtain a sodium ion exchanged zeolite Na-ZSM-5. The obtained zeolite was washed eight times for 5 minutes each at 3500 RPM, dried at a temperature of 80? C. for one day, and then calcined at 550? C. for 4 hours, preparing a surface-modified zeolite.
Preparation Example 2
[0041] Except for replacing ZSM-5 with mordenite zeolite, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Preparation Example 3
[0042] Except for replacing ZSM-5 with beta zeolite, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Preparation Example 4
[0043] Except for replacing ZSM-5 with Y zeolite, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Preparation Example 5
[0044] Except for using ZSM-5 as a support with a Si/Al ratio of 11.5, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Preparation Example 6
[0045] Except for using ZSM-5 as a support with a Si/Al ratio of 25, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Preparation Example 7
[0046] Except for using ZSM-5 as a support with a Si/Al ratio of 40, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Preparation Example 8
[0047] Except for using ZSM-5 as a support with a Si/Al ratio of 140, a surface-modified zeolite was prepared under the same conditions as Preparation Example 1 using the same process.
Comparative Example 1
[0048] ZSM-5 without sodium ion exchange was used.
Comparative Example 2
[0049] Mordenite zeolite without sodium ion exchange was used.
Comparative Example 3
[0050] Beta zeolite without sodium ion exchange was used.
Comparative Example 4
[0051] Y zeolite without sodium ion exchange was used.
Measurement Example 1
[0052]
[0053] Referring to
[0054] In
Measurement Example 2
[0055]
[0056] Referring to
TABLE-US-00001 TABLE 1 CO.sub.2 capacity (mmol/g.sub.cat.) CO.sub.2/Na Adsorption Desorption (mol %) Preparation 0.33 0.34 41.3 Example 1 Preparation 0.18 0.16 27.3 Example 2 Preparation 0.14 0.18 17.9 Example 3 Preparation 0.082 0.046 14.1 Example 4
[0057] It can be seen from
Measurement Example 3
[0058]
[0059] Referring to
[0060]
[0061] Referring to
[0062]
TABLE-US-00002 TABLE 2 NH.sub.3-TPD (mmol/g) Py-IR Weak Moderate Strong Total Weak Moderate Strong Preparation 0.77 0.95 1.72 L L B Example 1 Preparation 1.71 0.32 2.03 L L B Example 2 Preparation 0.72 0.83 0.09 1.68 L L L + B Example 3 Preparation 0.77 0.11 0.07 0.95 L L + B B Example 4 [0063] * Weak: below 200? C.; Moderate: 200? C. to 400? C.; Strong: above 400? C. [0064] L: Lewis acid, B: Bronsted-Lowry acid
[0065] Referring to
[0066] Therefore, it can be inferred that the Lewis base sites created through sodium ion exchange affect the CO.sub.2 adsorption performance.
Measurement Example 4
[0067]
[0068] Referring to
[0069] It was observed from (a) that as the Si/Al ratio decreases, the CO.sub.2 adsorption amount increases. This can be attributed to the fact that as the Si/Al ratio in (b) increases, a single peak for CO.sub.2 desorption at high temperatures is observed at the chemical adsorption site on the right side of the dotted line, indicating that the chemical adsorption is less efficient than in zeolite with low Si/Al ratios. The reason for observing a single desorption peak is that as the Si/Al ratio increases, the relatively low-energy sodium ions are pushed out. Preparation Examples 1 and 5 with low Si/Al ratios increase the adsorption strength of sodium ions and CO.sub.2, causing the CO.sub.2 desorption peak to shift to higher temperatures.
[0070] Preparation Example 1 and 5 with low Si/Al ratios also exhibited excellent physical adsorption performance. Therefore, it can be inferred that Na-ZSM-5 with low Si/Al ratios exhibits high CO.sub.2 adsorption capacity and strong interaction between zeolite and CO.sub.2.
TABLE-US-00003 TABLE 3 Na-form CO.sub.2 capacity (mmol/g.sub.cat.) CO.sub.2/Na Si/Al BET (m.sup.2/g) Na (wt %) Adsorption Desorption (mol %) Preparation 11.5 418 2.4 0.4 0.46 39.2 Example 5 Preparation 16 395 1.8 0.33 0.34 41.3 Example 1 Preparation 25 429 1.0 0.16 0.21 32.6 Example 6 Preparation 40 474 0.7 0.16 0.11 51.6 Example 7 Preparation 140 497 0.3 0.085 0.1 70.8 Example 8
[0071]
[0072] Referring to
Measurement Example 5
[0073]
[0074] Referring to
Measurement Example 6
[0075]
TABLE-US-00004 TABLE 4 CO.sub.2 capacity (mmol/g.sub.cat.) Conditions Adsorption Desorption Preparation w/o O.sub.2 in He 0.4 0.46 Example 5 w/O.sub.2 in N.sub.2 0.25 0.23
[0076] Table 4 above compares the CO.sub.2 adsorption/desorption performance when O.sub.2 is included in N.sub.2 and when O.sub.2 is not included in He. When the experiment was conducted with O.sub.2 under conditions similar to atmospheric concentrations, the performance is lower than when O.sub.2 was absent. However, under the condition where O.sub.2 is not included in He, the total flow rate is 100 sccm, which is twice as different from this experiment, and thus it is expected that the performance degradation would not be significant even when conducting CO.sub.2 absorption/desorption under atmospheric conditions.
[0077] Therefore, it is preferable to use Na-ZSM-5 catalyst with a Si/Al ratio of 11.5 for CO.sub.2 capture.
[0078] According to the present inventive concept as described above, it is possible to reduce the atmospheric CO.sub.2 concentration by using a zeolite whose surface is modified through sodium ion exchange to achieve a high CO.sub.2 removal efficiency. Moreover, the interaction between the unique framework structure of zeolite and the ion-exchanged sodium ions results in high CO.sub.2 adsorption/desorption performance. Exchange of cations within the zeolite with sodium ions enhances the basicity of the zeolite and provides adsorption sites for CO.sub.2, allowing for efficient adsorption of acidic CO.sub.2. Furthermore, by adjusting the Si/Al ratio, the sodium ions exchanged in two different forms within the zeolite can provide distinct CO.sub.2 adsorption sites, enhancing the CO.sub.2 adsorption capacity and maintaining the activity of the zeolite consistently during repeated use.
[0079] While the inventive concept has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the inventive concept as defined by the appended claims. Therefore, the scope of the inventive concept is defined not by the detailed description of the inventive concept but by the appended claims, and all differences within the scope will be construed as being included in the present inventive concept.