LIQUID DISCHARGING APPARATUS AND METHOD FOR MANUFACTURING THE SAME
20240246338 ยท 2024-07-25
Inventors
Cpc classification
B41J2002/14306
PERFORMING OPERATIONS; TRANSPORTING
B41J2/1612
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A liquid discharging head includes a discharge port, an electric wiring substrate, a first resin, a support member, and an element substrate having first and second surfaces, an energy generating element, and a terminal. The discharge port is provided on the first surface, and the terminal is provided on the second surface. When viewed from a direction perpendicular to the second surface, the element substrate includes a first region in which the discharge port is provided and a second region provided along one side of the element substrate and having a thickness thinner than that of the first region. The terminal is provided in the second region. The first resin covers a connection portion between the terminal and an electric wiring substrate. A second resin is disposed to be in contact with the first resin and the support member in a region overlapping the second region.
Claims
1. A liquid discharging head comprising: an element substrate including a discharge port for discharging a liquid, an energy generating element for generating energy for discharging the liquid from the discharge port, and a terminal electrically connected to the energy generating element, wherein the discharge port is provided on a first surface of the element substrate, and the terminal is provided on a second surface of the element substrate opposite to the first surface; an electric wiring substrate connected to the terminal and configured to supply electric power for driving the energy generating element; a first resin covering a connection portion between the terminal and an electric wiring substrate; and a support member disposed adjacent to the element substrate on the second surface, wherein, when viewed from a direction perpendicular to the second surface, the element substrate includes a first region in which the discharge port is provided and a second region which is provided along one side of the element substrate and has a thickness in a direction perpendicular to the second surface thinner than that of the first region, wherein the terminal is provided in the second region, and wherein, when viewed from a direction perpendicular to the second surface, a second resin is disposed so as to be in contact with the first resin and the support member in a region overlapping the second region.
2. The liquid discharging head according to claim 1, wherein the second resin is disposed so as to be in contact also with the electric wiring substrate.
3. The liquid discharging head according to claim 1, wherein the support member includes a flow path for supplying the liquid to the element substrate.
4. The liquid discharging head according to claim 1, wherein the second resin is disposed to a height equal to or higher than a height of a bonding surface between the support member and the element substrate in a state where the first surface of the element substrate is directed vertically downward.
5. The liquid discharging head according to claim 1, further comprising a cover member bonded to the first surface of the element substrate.
6. The liquid discharging head according to claim 5, wherein the second resin further includes a region in contact with each of the electric wiring substrate, the cover member, and an end surface of the element substrate in the second region.
7. The liquid discharging head according to claim 1, wherein the electric wiring substrate is a flexible printed circuit.
8. The liquid discharging head according to claim 7, further comprising a base member that supports an element substrate unit including the element substrate, the electric wiring substrate, and the support member, wherein the element substrate unit is fixed to the base member in a state where the electric wiring substrate is bent.
9. The liquid discharging head according to claim 1, wherein the first resin is a sealing material and contains an epoxy resin.
10. The liquid discharging head according to claim 1, wherein the second resin contains a silicone resin.
11. The liquid discharging head according to claim 1, wherein the element substrate has a structure in which a plurality of substrates is stacked.
12. The liquid discharging head according to claim 1, wherein the energy generating element is a piezoelectric element.
13. The liquid discharging head according to claim 1, wherein the support member is made of alumina.
14. The liquid discharging head according to claim 1, wherein the support member has a cutout at a position overlapping the second region when viewed from a direction perpendicular to the first surface.
15. A liquid discharging head comprising: an element substrate including a discharge port for discharging a liquid, an energy generating element for generating energy for discharging the liquid from the discharge port, and a terminal electrically connected to the energy generating element, wherein the discharge port is provided on a first surface of the element substrate, and the terminal is provided on a second surface of the element substrate opposite to the first surface; an electric wiring substrate connected to the terminal and configured to supply electric power for driving the energy generating element; and a support member disposed adjacent to the element substrate on the second surface, wherein a distance from the first surface to the support member is constant in a direction perpendicular to the second surface in a region facing the element substrate, wherein, when viewed from a direction perpendicular to the second surface, the element substrate includes a first region in which the discharge port is provided and a second region which is provided along one side of the element substrate and has a thickness in a direction perpendicular to the second surface thinner than that of the first region, wherein the terminal is provided in the second region, and wherein, when viewed from a direction perpendicular to the second surface, a resin member is disposed so as to be in contact with the terminal and the support member in a region overlapping the second region.
16. A method for manufacturing a liquid discharging head, wherein the liquid discharging head includes: an element substrate that has a discharge port for discharging a liquid, an energy generating element for generating energy for discharging the liquid from the discharge port, and a terminal electrically connected to the energy generating element, wherein the discharge port is provided on a first surface of the element substrate, and the terminal is provided on a second surface of the element substrate opposite to the first surface, an electric wiring substrate connected to the terminal, wherein the electric wiring substrate supplies electric power for driving the energy generating element to the energy generating element, a first resin covering a connection portion between the terminal and the electric wiring substrate, and a support member disposed adjacent to the second surface of the element substrate, wherein, when viewed from a direction perpendicular to the second surface, the element substrate includes a first region in which the discharge port is provided and a second region which is provided along one side of the element substrate and has a thickness on a second surface side in a direction perpendicular to the second surface thinner than that of the first region, and wherein the terminal is provided in the second region, the method comprising: preparing the element substrate; connecting the electric wiring substrate and the terminal, and covering the connection portion with the first resin; bonding the support member to the second surface of the element substrate; and disposing, when viewed from a direction perpendicular to the second surface, a second resin in contact with the first resin and a region of the support member facing the second region in a region overlapping the second region.
17. The method according to claim 16, further comprising curing the disposed second resin.
18. The method according to claim 16, wherein the electric wiring substrate is a flexible printed circuit.
19. The method according to claim 16, wherein the second resin is a moisture-curable resin.
20. The method according to claim 16, further comprising, prior to covering the connection portion with the first resin, fixing an element substrate unit including the element substrate, the electric wiring substrate, and the support member to a base member in a state where the electric wiring substrate is bent.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
[0021] Hereinafter, a liquid discharging head and a method for manufacturing the liquid discharging head according to exemplary embodiments of the present disclosure will be described with reference to the drawings. However, the following description does not limit the scope of the present disclosure. As an example, in the exemplary embodiments, a piezoelectric method of discharging liquid by driving a piezoelectric element is adopted, but the present disclosure can also be applied to a liquid discharging head adopting a thermal method and other various liquid discharging methods.
[0022] In particular, the present disclosure can be suitably used in a piezoelectric liquid discharging unit using a piezoelectric element as an energy generating element. In the liquid discharging unit of the piezoelectric method, flow paths are individually provided as many as the number of discharge ports for discharging liquid droplets, and a piezoelectric element for generating pressure for discharging is attached to each of the individual flow paths. Accordingly, in order to arrange the discharge ports at a high density without changing the size of the printing element substrate, the number of piezoelectric elements needs to be increased, and the number of electrode terminals also needs to be increased. When the number of electrode terminals increases, a region of an electrical connection portion in the element substrate increases, and thus it is possible to suitably use the present disclosure that can secure the strength in the electrical connection portion between the printing element substrate and the electric wiring substrate.
[0023] The liquid discharging head of the present exemplary embodiment is a page-wide type head having a length corresponding to the width of a recording medium, but the present disclosure can also be applied to a serial type liquid discharging head that performs recording while scanning the recording medium. As the serial type liquid discharging head, for example, a configuration may be such that one element substrate for black ink and one element substrate for color ink are mounted. However, the present disclosure is not limited to this, and a liquid discharging head shorter than the width of the recording medium may be prepared by arranging several element substrates so that the discharge ports overlap in a discharge port array direction, and the liquid discharging head scans the recording medium.
Description of Liquid Discharging Head
[0024]
[0025]
[0026]
[0027] As shown in
[0028]
[0029] In the liquid discharging head of the present disclosure, the terminals 14, via which the element substrate 11 is electrically connected to the electric wiring member 20, are disposed on the rear surface opposite to the front surface on which the discharge ports 12 are provided. This prevents liquid, such as ink, adhering to the periphery of the discharge ports 12 from coming into contact with the terminals 14, and an effect of improving the electrical reliability of the liquid discharging head is obtained.
[0030] In the element substrate 11, an electric circuit including the energy generating element is formed in substantially the same plane as the terminals 14 of the element substrate 11 (not illustrated). Accordingly, compared to a case where the terminals 14 are disposed on a surface of the element substrate 11 that is connected to the flow path member 30, it is possible to obtain an effect of shortening the length of the electric wiring in the element substrate 11. The element substrate 11 having the above-described configuration can be easily formed by bonding a plurality of substrates to each other as illustrated in
[0031] However, the element substrate 11 is not limited to the structure in which two substrates are bonded to each other as illustrated in
[0032] In connecting the electric wiring member 20 to the rear surface of the element substrate 11, the element substrate 11 includes a second region 112 which is provided along one side of the element substrate 11 and has a thickness in a direction perpendicular to the surface of the substrate thinner than that of other regions (first region 111), and the terminals 14 are provided on the rear surface of the second region 112.
[0033] In the present exemplary embodiment, the element substrate 11 has the second region 112, whereby the terminals 14 are exposed. However, the present disclosure can be suitably used even in a liquid discharging head in which the terminals 14 arranged on the rear surface of the element substrate 11 are exposed by providing a recessed portion in a region of the flow path member 30 facing the terminals 14.
[0034] As described above, the liquid discharging head of the present exemplary embodiment has a region (the second region 112) having a thickness thinner than that of the other region (the first region 111) at the end portion of the element substrate 11. Therefore, when stress is applied from the front surface side of the element substrate 11, there is a concern that cracking or chipping may occur in the end portion of the element substrate 11. For example, a case is considered in which the stress is applied to the end portion of the element substrate 11 via the cover member 16 and cracking or chipping occurs, due to a cleaning operation of removing liquid droplets adhering to the surface of the liquid discharging head 100 on the cover member 16 side using a blade-shaped member or performing suction of the discharge port 12 by bringing a cap member into contact therewith.
[0035] Therefore, as shown in
[0036] In order to improve a reinforcing effect in the second region 112 of the element substrate 11, it is preferable that a contact area between the resin member 50 and the second region 112 and a contact area between the resin member 50 and the flow path member 30 are large. Therefore, it is preferable that the resin member 50 is filled to a height equal to or higher than a height of a bonding surface between the flow path member 30 and the element substrate 11 in a state where the element substrate unit 10 is set such that the front surface of the element substrate 11 faces vertically downward.
Method of Manufacturing Liquid Discharging Head
[0037] Hereinafter, a method of manufacturing the liquid discharging head 100 of the present disclosure will be described.
[0038] First, as illustrated in
[0039] Next, as shown in
[0040] Next, as shown in
[0041] Next, as illustrated in
[0042] Subsequently, as illustrated in
[0043] As illustrated in
[0044] Next, as shown in
[0045] In the present exemplary embodiment, a moisture-curable silicone resin is used as the resin member 50. The resin member is desirably a moisture-curable resin, and thus, even in the space R surrounded by the element substrate 11, the flow path member 30, and the electric wiring member 20, it is easy to sufficiently cure the resin member 50. Although a thermosetting resin can be used, in this case, there is a concern that stress is applied to the element substrate 11 or the fixing position of the element substrate unit 10 to the support member 40 is shifted due to linear expansion or curing shrinkage by heating.
[0046] The viscosity of the resin member 50 at the time of filling (at the time of placement) is preferably 10 Pa.Math.s or less. Since the resin member 50 has fluidity with low viscosity, the resin member 50 can naturally flow into the entire space R by capillary action. In the present exemplary embodiment, a silicone resin having a viscosity of 0.4 Pa.Math.s to 2 Pa.Math.s at the time of filling was used.
[0047] As described above, in order to improve the reinforcing effect in the second region 112 of the element substrate 11, it is preferable that the resin member 50 fills the space R to exceed the height of the bonding surface between the flow path member 30 and the element substrate 11 in a state where the element substrate 11 of the element substrate unit 10 is directed vertically downward. In this case, it is possible to confirm that the resin member 50 has sufficiently filled the space R from a through hole 42 of the support member 40, which is preferable in terms of manufacturing.
[0048] After the filling with the resin member 50, the resin member 50 was cured to complete the liquid discharging head 100. In the present exemplary embodiment in which the moisture-curable silicone resin is used as the resin member 50, the resin member 50 is left for 12 hours to be sufficiently cured.
[0049] In the liquid discharging head 100 of the present disclosure, when the resin member 50 is disposed so as to be in contact with each of the second region 112, the flow path member 30, and the electric wiring member 20, an effect of improving the strength of the element substrate 11 can be obtained. Therefore, as illustrated in
[0050] A liquid discharging head according to a second exemplary embodiment will be described with reference to the drawings. The same reference numerals are given to components similar to those in the first exemplary embodiment, and the description thereof will be omitted.
[0051] As illustrated in
[0052] Hereinafter, a configuration of the liquid discharging head 100 and a filling method of the resin member 50 according to the second exemplary embodiment will be described.
[0053]
[0054] As illustrated in
[0055] As a configuration of the cutout portion 31 of the flow path member 30, two cutout portions 31 may be provided as illustrated in
[0056] According to the present disclosure, it is possible to provide a liquid discharging head capable of securing strength in an electrical connection portion of an element substrate.
[0057] While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
[0058] This application claims the benefit of Japanese Patent Application No. 2023-006236, filed Jan. 19, 2023, which is hereby incorporated by reference herein in its entirety.