CUTTING DEVICE AND SUPPORT FOR SAME
20240247587 ยท 2024-07-25
Inventors
Cpc classification
International classification
Abstract
A cutting assembly is provided for a rock excavation machine having a frame. The cutting assembly includes a base portion configured to be supported by the frame, a flexible shaft, and a cutting device. The base portion defines a base axis. The flexible shaft includes a first end and a second end opposite the first end. The first end is coupled to the base portion, and the second end is movable relative to the first end and deflectable away from the base axis. The cutting device is supported on the second end of the flexible shaft.
Claims
1. A cutting assembly for a rock excavation machine having a frame, the cutting assembly comprising: a base portion configured to be supported by the frame, the base portion defining a base axis; a flexible shaft including a first end and a second end opposite the first end, the first end coupled to the base portion, the second end being movable relative to the first end and deflectable away from the base axis; and a cutting device supported on the second end of the flexible shaft.
2. The cutting assembly of claim 1, wherein the base portion includes a first structure and a second structure that is supported for movement relative to the first structure along the base axis, the second structure including a first end and a second end opposite the first end.
3. The cutting assembly of claim 2, wherein the flexible shaft is movable with the second structure along the base axis, and the second end of the flexible shaft is movable relative to the second structure about a pivot point, the pivot point positioned between the first end and the second end of the flexible shaft.
4. The cutting assembly of claim 2, wherein the base portion includes an elongated slot, and further comprising a linkage coupled to the second structure and including an end positioned within the slot and movable within the slot, engagement between the linkage and the slot resisting torque exerted on the second structure.
5. The cutting assembly of claim 2, further comprising a gear drive for rotating the flexible shaft relative to the second structure about the base axis, the gear drive supported on a bracket positioned adjacent a first end of the second structure.
6. The cutting assembly of claim 1, wherein the cutting device includes a cutting disc having a cutting edge positioned in a cutting plane, and the cutting plane is oriented at a non-perpendicular angle relative to an axis of the flexible shaft proximate the second end of the flexible shaft.
7. The cutting assembly of claim 1, wherein the cutting device includes a cutting disc and an excitation device, the excitation device including an eccentric mass supported for rotation in an eccentric manner and positioned proximate the cutting disc, rotation of the eccentric mass inducing oscillation of the cutting device, and oscillation of the cutting device inducing oscillation of the flexible shaft.
8. The cutting assembly of claim 1, wherein the flexible shaft is constructed from one or more of steel, aluminum, and/or a titanium alloy.
9. The cutting assembly of claim 1, wherein the first end of the flexible shaft has a first width, the second end of the flexible shaft has a second width, and the flexible shaft has a third width at a location between the first end and the second end, the third width being smaller than the first width and the second width.
10. The cutting assembly of claim 9, wherein a ratio of the first width to the third width is approximately 2 to 1.
11. A cutting assembly for a rock excavation machine, the cutting assembly comprising: a base portion; a cutting device including a cutting edge; and a flexible shaft supporting the cutting device relative to the base portion, the flexible shaft including a first end, a second end opposite the first end, and a shaft axis extending therebetween, the first end coupled to the base portion, the second end coupled to the cutting device, a width of the flexible shaft tapering inwardly in a direction between the first end and an intermediate position located between the first end and the second end, the width of the flexible shaft tapering inwardly in a direction between the second end and the intermediate position, the width of the flexible shaft proximate the intermediate position being less than the width proximate the first end and less than the width proximate the second end.
12. The cutting assembly of claim 11, wherein the base portion includes a first structure and a second structure that is supported for movement relative to the first structure along a base axis, the second structure including a first end and a second end opposite the first end, the flexible shaft coupled to the second structure, the cutting device positioned adjacent the first end of the second structure.
13. The cutting assembly of claim 12, wherein the flexible shaft is movable with the second structure along the base axis, and the second end of the flexible shaft is movable relative to the second structure about a pivot point, the pivot point positioned between the first end and the second end of the flexible shaft.
14. The cutting assembly of claim 12, wherein the base portion includes an elongated slot, and further comprising a linkage coupled to the second structure and including an end positioned within the slot and movable within the slot, engagement between the linkage and the slot resisting torque exerted on the second structure.
15. The cutting assembly of claim 12, further comprising a gear drive for rotating the flexible shaft relative to the second structure about the base axis, the gear drive supported on a bracket positioned adjacent a first end of the second structure.
16. The cutting assembly of claim 11, wherein the cutting device includes a cutting disc having a cutting edge positioned in a cutting plane, and the cutting plane is oriented at a non-perpendicular angle relative to an axis of the flexible shaft proximate the second end of the flexible shaft, the cutting device further including a cutting disc and an excitation device, the excitation device including an eccentric mass supported for rotation in an eccentric manner and positioned proximate the cutting disc, rotation of the eccentric mass inducing oscillation of the cutting device, and oscillation of the cutting device inducing oscillation of the flexible shaft.
17. The cutting assembly of claim 11, wherein a ratio of the first width to the third width is approximately 2 to 1.
18. A cutting assembly for a rock excavation machine, the cutting assembly comprising: a base portion including a first structure and a second structure supported for movement relative to the first structure along a base axis; a cutting device including a cutting edge, the cutting device positioned adjacent a distal end of the second structure; and a flexible shaft including a first end, a second end opposite the first end, and a shaft axis extending therebetween, the flexible shaft further including an intermediate position located between the first end and the second end, deflection of the flexible shaft moving the second end away from the base axis, the first end coupled to a proximal end of the second structure, the second end coupled to the cutting device, a width of the flexible shaft reducing inwardly in a direction between the first end and the intermediate position, the width of the flexible shaft reducing inwardly in a direction between the second end and the intermediate position, the width of the flexible shaft proximate the intermediate position being less than the width proximate the first end and less than the width proximate the second end.
19. The cutting assembly of claim 18, wherein the base portion includes an elongated slot, and further comprising a linkage coupled to the second structure, the linkage including an end positioned within the slot and movable within the slot, engagement between the linkage and the slot maintaining the second structure in a desired orientation relative to the first structure.
20. The cutting assembly of claim 18, further comprising a gear drive for rotating the flexible shaft relative to the second structure about the base axis, the gear drive supported on a bracket positioned adjacent a first end of the second structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0039] Before any embodiments are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, comprising or having and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms mounted, connected and coupled are used broadly and encompass both direct and indirect mounting, connecting and coupling. Further, connected and coupled are not restricted to physical or mechanical connections or couplings, and can include electrical or hydraulic connections or couplings, whether direct or indirect. Also, electronic communications and notifications may be performed using any known means including direct connections, wireless connections, etc.
[0040] In addition, it should be understood that embodiments may include hardware, software, and electronic components or modules that, for purposes of discussion, may be illustrated and described as if the majority of the components were implemented solely in hardware. However, one of ordinary skill in the art, and based on a reading of this detailed description, would recognize that, in at least one embodiment, aspects may be implemented in software (for example, stored on non-transitory computer-readable medium) executable by one or more processing units, such as a microprocessor, an application specific integrated circuits (ASICs), or another electronic device. As such, it should be noted that a plurality of hardware and software based devices, as well as a plurality of different structural components may be utilized to implement the disclosure. For example, controllers described in the specification may include one or more electronic processors or processing units, one or more computer-readable medium modules, one or more input/output interfaces, and various connections (for example, a system bus) connecting the components.
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[0043] In the illustrated embodiment, the boom 18 is formed as a first structure 98 that extends from the first end 82 to the second end 86 and a second structure 100 (
[0044] As shown in
[0045] As shown in
[0046] In the illustrated embodiment, the second structure 100 is also movable along the base axis 90 (e.g., the second structure 100 is extended and retracted due to operation of the fluid actuator 116). As shown in
[0047] The wrist portion 74 includes a flexible shaft 76 and is at least partially positioned within and supported by the second structure 100. The flexible shaft 76 may move (e.g., extend and retract) with the second structure 100 of the base portion 70, such that the flexible shaft 76 selectively extends and retracts the second structure 100 in a direction parallel to the base axis 90. The flexible shaft 76 includes a first end 130 and a second end 132, and a wrist axis 134 (
[0048] The flexible shaft 76 may be constrained via its coupling to the first end 106 of the second structure 100 and also by the opening 102 of the second structure 100. In some embodiments, while the flexible shaft 76 is in a rest position (e.g., a non-deflected position), the wrist axis 134 may be oriented substantially parallel to the base axis 90. The flexible shaft 76 is rotatable and translatable with the second structure 100 of the first portion 70 because it is coupled to the second structure 100. Moreover, the flexible shaft 76 is supported in a cantilevered manner. The first end 130 of the flexible shaft 76 is secured with respect to the second structure 100, and the second end 132 of the flexible shaft 76 is permitted to move (e.g., deflect) relative to the first end 130. The movement of the flexible shaft 76 relative to the second structure 100 and the base portion 70 will be discussed in greater detail below.
[0049] In the illustrated embodiment, the flexibility of the flexible shaft 76 is determined (at least partially) by the material composition of the shaft 76. The flexible shaft 76 may be formed from any suitable material, such as steel, aluminum, a titanium alloy, or a combination of these with one another and/or with one or more additional materials. Additionally, the material of the flexible shaft 76 may include one or more of these materials. In some embodiments, the composition and design of the flexible shaft 76 may provide a modulus of elasticity that ranges from approximately 70 GPa to approximately 250 GPa. As used herein, the term approximately refers to a value that is plus or minus 5% the stated value.
[0050] The flexibility of the flexible shaft 76 may also be determined (at least partially) by the shape/geometry of the shaft 76. As shown in
[0051] In the illustrated embodiment, the first dimension D1 is approximately 19.7 inches, the second dimension D2 is also approximately 500 mm (19.7 inches), and the third dimension D3 is approximately 260 mm (e.g., 10.2 inches). In some embodiments, the first dimension D1 may be between approximately 250 mm (e.g., 9.8 inches) and approximately 750 mm (e.g., 29.5 inches), the second dimension D2 may be between approximately 250 mm (e.g., 9.8 inches) and 750 mm (e.g., 29.5 inches), and the third dimension D3 may be between approximately 130 mm (e.g., 5.1) inches and 390 mm (e.g., 15.4 inches). In some embodiments, the ratio of the first dimension D1 to the third dimension D3 may be approximately 2:1. In some embodiments, the ratio of the first dimension D1 to the third dimension D3 may be at least approximately 2:1. In some embodiments, the ratio of the first dimension D1 to the third dimension D3 may be between approximately 1.9:1 and approximately 5.8:1. Similarly, in some embodiments, the ratio of the second dimension D2 to the third dimension D3 may be approximately 2:1. In some embodiments, the ratio of the second dimension D2 to the third dimension D3 may be at least approximately 2:1. In some embodiments, the ratio of the second dimension D2 to the third dimension D3 may be between approximately 1.9:1 and approximately 5.8:1.
[0052] In the illustrated embodiment, a dimension (e.g., a width or diameter) of the flexible shaft 76 may taper inwardly from the first end 130 toward an intermediate portion, and may taper inwardly from the second end 132 toward the intermediate portion. Stated another way, the dimension (e.g., the width or diameter) may reduce or decrease from the first end 130 to the location L and may reduce or decrease from the second end 132 to the location L. The rate of change of the dimension may be variable along the length of the shaft 76. An outer surface 136 of the flexible shaft 76 may be substantially arcuate when viewed in cross-section taken along the base axis 90, when viewed from the side, and when viewed from the top, and in some embodiments may create an hourglass shape. Accordingly, in the illustrated embodiment, the arcuate outer surface of the flexible shaft 76 may define a radius of curvature of approximately 3400 mm (e.g., 133.9 inches). In some embodiments, the arcuate outer surface of the flexible shaft may define a radius of curvature between approximately 1700 mm (e.g., 66.9 inches) and approximately 5100 mm (e.g., 200.8 inches).
[0053] Referring to
[0054] In the illustrated embodiment, the cutting device 22 further includes a housing 178, an excitation element 150, and a shaft 152 removably coupled (e.g., by fasteners) to the excitation element 150. The housing 178 is coupled (via fasteners) to the flexible shaft 76. The cutting disc 166 is coupled (e.g., via fasteners) to a carrier 154 that is supported on an end of the shaft 152 for rotation (e.g., by roller bearings) about the cutter axis 174. In the illustrated embodiment, the cutting disc 166 engages the carrier 154 along an inclined surface 182 forming an acute angle relative to the cutting plane 172. Stated another way, the cutting disc 166 abuts a surface 182 tapering inwardly toward the cutter axis 174 in a direction oriented away from the housing 178. In some embodiments, the cutting disc 166 is supported for free rotation relative to the housing 178 (i.e., the cutting disc 166 is neither prevented from rotating nor positively driven to rotate except by induced oscillation).
[0055] In the illustrated embodiment, the end of the shaft 152 is formed as a stub or cantilevered shaft generally extending parallel to the cutter axis 174. The excitation element 150 may include an exciter shaft 158 and an eccentric mass 160 secured to the exciter shaft 158 for rotation with the exciter shaft 158. The exciter shaft 158 is driven by a motor 162 and is supported for rotation (e.g., by roller bearings). The rotation of the eccentric mass 160 induces an eccentric oscillation in the shaft 152, thereby inducing oscillation of the cutting disc 166. In some embodiments, the structure of the cutting device 22 and excitation element 150 may be similar to the cutter head and excitation element described in U.S. Patent Publication No. 2017/0211383, published Jul. 27, 2017 the entire contents of which are hereby incorporated by reference. In other embodiments, the cutting device 22 and excitation element 150 may be similar to the exciter member and cutting bit described in U.S. Publication No. 2014/0077578, published Mar. 20, 2014, the entire contents of which are hereby incorporated by reference.
[0056] Although not shown herein, it should be understood that in the illustrated embodiment the cutter axis 174 is configured to be oriented at an angle relative to a tangent of the rock face 30 at a contact point with the cutting disc 166. In some embodiments, the angle is between approximately 0 degrees and approximately 25 degrees. In some embodiments, the angle 186 is between approximately 1 degree and approximately 10 degrees. In some embodiments, the angle 186 is between approximately 3 degrees and approximately 7 degrees. In some embodiments, the angle 186 is approximately 5 degrees.
[0057] The cutting device 22 engages the rock face 30 by undercutting the rock face 30. That is, a leading edge of the cutting disc 166 engages the rock face 30 such that the cutting disc 166 (e.g., the cutting plane 172) forms a low or small angle relative to the rock face 30 and traverses across a length of the rock face 30 in a cutting direction 190. As shown in
[0058] The eccentric oscillation of the shaft 152 correspondingly induces movement (e.g., pivoting movement of the flexible shaft 76). That is, rotation of the mass 160 also causes the flexible shaft 76 to move or pivot relative to the second structure 100. In particular, the flexible shaft 76 is pivotable relative to the first end 106 of the second structure 100 where the flexible shaft 76 is coupled and is pivotable about a pivot point PP that is positioned between the first end 130 and the second end 132. In the illustrated embodiment, the pivot point PP may be positioned adjacent the location L of the third dimension D3 (e.g., the narrowest section of the shaft 76). In other embodiments, the pivot point PP may be between the location L and the second end or between the location L and the first 130 end 132. The location of the pivot point PP may depend on the location of the narrowest dimension of the shaft, the mechanical couplings/constraints on the shaft 76, and/or other factors. An exemplary illustration of the flexible shaft in a deflected condition is shown in
[0059] The flexible shaft 76 and boom 18 are shown and described relative to a single-boom excavation machine in
[0060] Although various aspects have been described in detail with reference to certain embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects as described.