Cutting apparatus
11518057 · 2022-12-06
Assignee
Inventors
Cpc classification
International classification
B26D7/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cutting apparatus includes a chuck table for holding a workpiece thereon, and a cutting unit for cutting the workpiece held on the chuck table. The cutting unit includes a spindle, a mount base fixed to a distal end of the spindle and having an annular coupling face extending around an axis of the spindle and external threads on a distal end portion of the mount base, a ring-shaped ring mount coupled to the coupling face of the mount base and having an annular support surface supporting a surface of an annular base of a hub blade, a coupling mechanism coupling the ring mount to the coupling face of the mount base, and a nut threaded over the external threads of the mount base.
Claims
1. A cutting apparatus comprising: a chuck table for holding a workpiece thereon; and a cutting unit, on which a hub blade can be mounted, for cutting the workpiece held on the chuck table, the hub blade having an annular base with an opening defined centrally therein and an annular grindstone fixed to an outer circumferential edge of the annular base, wherein the cutting unit includes: a spindle, a mount base fixed to a distal end of the spindle and having an annular coupling face extending around an axis of the spindle and external threads on a distal end portion of the mount base, a ring-shaped ring mount having an annular support surface supporting a supported face of the annular base of the hub blade, wherein the ring mount is removably coupled to the coupling face of the mount base such that the ring mount is positioned between the coupling face of the mount base and the supported face of the hub blade, a coupling mechanism coupling the ring mount to the coupling face of the mount base, and a nut threaded over the external threads of the mount base, and the annular base of the hub blade is sandwiched in place between the nut threaded over the external threads of the mount base and the ring mount.
2. The cutting apparatus according to claim 1, wherein the coupling mechanism includes: a pin including a neck projecting from the coupling face of the mount base in an axial direction of the spindle and a head disposed on a distal end of the neck, a hole defined in the ring mount for receiving the head of the pin inserted therein, and an arcuate oblong hole defined in the ring mount for receiving the neck of the pin inserted therein to allow the ring mount and the mount base to turn relatively to each other around the axis of the spindle with the pin inserted in the hole and the arcuate oblong hole, the arcuate oblong hole extending from the hole in a direction along which the ring mount is angularly movable with respect to the mount base, the arcuate oblong hole having a width smaller than a diameter of the hole, and the mount base and the ring mount are coupled to each other by inserting the pin into the hole defined in the ring mount and angularly moving the ring mount and the mount base relatively to each other.
3. The cutting apparatus according to claim 1, wherein the coupling mechanism includes: a magnet disposed on either the ring mount or the mount base, and a magnetic member disposed on either the mount base or the ring mount that is free of a magnet, and the ring mount is coupled to the mount base under magnetic forces.
4. The cutting apparatus according to claim 1, wherein the coupling mechanism includes: magnets disposed respectively on the ring mount and the mount base, and the ring mount is coupled to the mount base under magnetic forces.
5. The cutting apparatus according to claim 1, wherein the coupling mechanism includes: an inner wall support supporting an annular inner circumferential wall surface of the ring mount, and the ring mount is coupled to the coupling face of the mount base by the inner wall support.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(13) A preferred embodiment of the present invention will be described hereinbelow with reference to the accompanying drawings.
(14) 1. Structure of Cutting Apparatus
(15)
(16) The cutting apparatus 1 is an apparatus for cutting a workpiece 140 using a cutting unit, i.e., cutting means, 5. The workpiece 140 is positioned within an annular frame 141 and a tape 142 is affixed to a lower surface of the frame 141 and a lower surface of the workpiece 140, providing a workpiece unit 14 where the workpiece 140, the frame 141, and the tape 142 are integrally combined with each other. The workpiece 140 has an upper surface 1400 on which a plurality of projected dicing lines 1402 are formed in two groups perpendicular to each other. A plurality of devices 1401 are disposed in respective areas demarcated on the upper surface 1400 by the projected dicing lines 1402. The structural details of the cutting apparatus 1 will be described hereinbelow.
(17) As illustrated in
(18) A chuck table 2 is disposed on the base 10. The chuck table 2 includes a suction portion 20 shaped as a circular plate and an annular frame 21 supporting the suction portion 20. The suction portion 20 has an upper surface acting as a holding surface 200 for holding a workpiece unit 14 thereon.
(19) Four clamps 23 are disposed at respective equally angularly spaced positions adjacent to the chuck table 2 and around the chuck table 2. The workpiece unit 14 placed on the holding surface 200 has its frame 141 gripped by the four clamps 23, so that the workpiece unit 14 is securely held on the chuck table 2.
(20) The chuck table 2 is connected to a rotating mechanism, i.e., rotating means, not depicted. The chuck table 2 can be rotated about its central vertical axis by the rotating mechanism.
(21) The chuck table 2 is also connected to a horizontal moving mechanism, i.e., an X-axis moving mechanism or horizontal moving means, not depicted. The chuck table 2 can be moved horizontally along the X-axis by the horizontal moving mechanism. When the workpiece 140 is held on the holding surface 200 of the chuck table 2 and the chuck table 2 is moved horizontally along the X-axis by use of the horizontal moving mechanism, the workpiece 140 can be moved horizontally along the X-axis in unison with the chuck table 2.
(22) A cover 27 is disposed beneath and around the chuck table 2 and coupled to bellows 28 that is extensible and contractible along the X-axis.
(23) When the chuck table 2 is moved along the X-axis, the cover 27 is also moved along the X-axis in unison with the chuck table 2, extending or contracting the bellows 28.
(24) A cleaning unit, i.e., cleaning means, 13 for cleaning a workpiece 140 that has been cut is positioned at a corner of the base 10 in the +X direction and the +Y direction. The cleaning unit 13 includes a spinner table 130 for holding the workpiece 140 thereon and a cleaning nozzle 131 for ejecting cleaning water toward an upper surface of the spinner table 130.
(25) While the workpiece 140 is being held on the upper surface of the spinner table 130, the spinner table 130 is rotated, and the cleaning nozzle 131 ejects cleaning water to clean the workpiece 140 with running water.
(26) An L-shaped column 11 is erected on the base 10 at a position spaced from the cleaning unit 13 in the −X direction. A Y-axis moving mechanism, i.e., Y-axis moving means, 3 for moving a cutting unit 5 along the Y-axis is disposed on a side surface of the L-shaped column 11 that faces in the +X direction.
(27) The Y-axis moving mechanism 3 includes a ball screw 30 extending along the Y-axis, a Y-axis motor, not depicted, for rotating the ball screw 30 about its central axis, a pair of guide rails 31 disposed parallel to the ball screw 30 one on each side thereof, and a movable plate 33 having a side surface supporting a nut, not depicted, operatively threaded over the ball screw 30 and held in sliding contact with the guide rails 31.
(28) When the Y-axis motor not depicted is energized to rotate the ball screw 30 about its central axis, the movable plate 33 is moved horizontally along the Y-axis while being guided by the guide rails 31. When the movable plate 33 is moved horizontally along the Y-axis, the cutting unit 5 is also moved horizontally along the Y-axis in unison with the movable plate 33.
(29) A Z-axis moving mechanism, i.e., Z-axis moving means, 4 for moving the cutting unit 5 along the Z-axis is disposed on a side surface of the movable plate 33 that faces in the +X direction. The Z-axis moving mechanism 4 includes a ball screw 40 extending along the Z-axis, a Z-axis motor 42 for rotating the ball screw 40 about its central axis, a pair of guide rails 41 disposed parallel to the ball screw 40 one on each side thereof, and a vertically movable plate 43 having a side surface supporting a nut, not depicted, operatively threaded over the ball screw 40 and held in sliding contact with the guide rails 41. The cutting unit 5 is supported on the vertically movable plate 43.
(30) When the Z-axis motor is energized to rotate the ball screw 40 about its central axis, the vertically movable plate 43 is moved vertically along the Z-axis while being guided by the guide rails 41. When the vertically movable plate 43 is moved vertically along the Z-axis, the cutting unit 5 supported on the vertically movable plate 43 can also be moved vertically along the Z-axis in unison with the vertically movable plate 43.
(31) An image capturing unit, i.e., image capturing means, 16 is supported on a side surface of the vertically movable plate 43 that faces in the +X direction. The image capturing unit 16 captures an image of projected dicing lines 1402 of the workpiece 140. It is possible to position the cutting unit 5 with respect to the workpiece 140 on the basis of the captured image of the projected dicing lines 1402.
(32) As illustrated in
(33) The spindle 50 is of a cylindrical shape, for example, and is housed in and protected by a spindle housing 51. The spindle 50 is connected to an electric motor, not depicted, that rotates the spindle 50 about an axis 55 extending along the Y-axis. The spindle 50 has internal threads 500 formed in the distal end portion thereof.
(34) The hub blade 54 includes an annular base 541 of aluminum that has an opening 540 defined centrally therein and an annular grindstone 542 fixed to an outer circumferential edge portion of the annular base 541. The grindstone 542 is made of abrasive grits electrodeposited on the outer circumferential edge portion of the annular base 541.
(35) The mount base 53 includes a flange 530 shaped as a circular plate and a cylindrical boss 533 disposed centrally on the flange 530 and protruding therefrom in the −Y direction.
(36) As illustrated in
(37) The ring mount 58 is in the form of a ring-shaped metal member and has an annular support surface 580 supporting a supported face 543 that is one of the axially opposite surfaces of the annular base 54 and a coupled face 582 (see
(38) The nut 56 has internal threads 560 formed in an inner circumferential surface thereof for threaded engagement with the external threads 534 of the mount base 53. The retainer 57 has also external threads 570 formed on an outer circumferential surface thereof for threaded engagement with the internal threads 500 of the spindle 50.
(39) As illustrated in
(40) The two pins 591 are disposed at equal spaced intervals on the circumference of the coupling face 532 of the mount base 53, for example. The two pins 591 are fixed to the coupling face 532 of the mount base 53 such that a straight line joining the two pins 591 extends through the center of the coupling face 532 of the mount base 53. Outside diameters of the heads 593 of the pins 591 are larger than outside diameters of the necks 592.
(41) As illustrated in
(42)
(43) The oblong hole 595 includes a neck slide groove 5953 closer to the coupled face 582 and a head slide groove 5954 deeper away from the neck slide groove 5953 in the thicknesswise direction, i.e., the −Y direction, of the ring mount 58. The head slide groove 5954 has a width represented by a first length 5950, whereas the neck slide groove 5953 has a width represented by a second length 5952. The first length 5950 is slightly larger than a diameter of the head 593 that is of a circular shape, whereas the second length 5952 is smaller than the diameter of the head 593 and slightly larger than a diameter of the neck 592 that is of a cylindrical shape.
(44) The head slide groove 5954 has a depth represented by a length 5951 slightly larger than a thickness, denoted by 5931, of the head 593.
(45) The coupling mechanism 59 that includes the pins 591 and the circular hole 594 and the oblong hole 595 in which the pins 591 engage acts like a hooked ceiling lighting attachment.
(46) For coupling the ring mount 58 and the mount base 53 to each other, the heads 593 and the necks 592 of the pins 591 illustrated in
(47) The numbers of the pins 591, the circular holes 594, and the oblong holes 595 of the coupling mechanism 59 are not limited to the illustrated numbers.
(48)
(49) 2. Operation of Cutting Apparatus
(50) Operation of the cutting apparatus 1 for cutting the workpiece 140 will be described hereinbelow.
(51) For cutting the workpiece 140 by use of the cutting apparatus 1, one of the workpiece units 14 housed in the cassette 12 illustrated in
(52) Next, while the workpiece 140 is being held on the holding surface 200 of the chuck table 2, the horizontal moving mechanism, not depicted, is actuated to move the chuck table 2 in the −X direction to position the workpiece 140 below the image capturing unit 16. The image capturing unit 16 then captures an image of projected dicing lines 1402 of the workpiece 140. On the basis of the captured image of projected dicing lines 1402, the Y-axis moving mechanism 3 is appropriately actuated to move the cutting unit 5 along the Y-axis to position the cutting unit 5 into alignment with one of the projected dicing lines 1402 across the Y-axis in a position for starting a cutting cycle.
(53) The electric motor, not depicted, connected to the spindle 50, not depicted in
(54) While the hub blade 54 is being rotated, the Z-axis moving mechanism 4 is actuated to move the cutting unit 5 in the −Z direction to bring the rotating hub blade 54 into contact with the workpiece 140 along the projected dicing line 1402 aligned with the cutting unit 5, and the horizontal moving mechanism is actuated to move the workpiece 140 held on the chuck table 2 in the −X direction. The workpiece 140 and the hub blade 54 are now moved relatively to each other along the X-axis, causing the hub blade 54 to cut the workpiece 140 along the projected dicing line 1402.
(55) After the hub blade 54 has cut the workpiece 140 along the projected dicing line 1402, the Z-axis moving mechanism 4 is actuated to lift the cutting unit 5 in the +Z direction to retract the hub blade 54 upwardly away from the workpiece 140. Then, the horizontal moving mechanism is actuated to move the chuck table 2 in the +X direction into another position for starting a cutting cycle.
(56) The Y-axis moving mechanism 3 is actuated to move the cutting unit 5 along the Y-axis by a distance equal to the distance between adjacent ones of the projected dicing lines 1402, thereby positioning the cutting unit 5 in alignment with a next projected dicing line 1402. Then, the hub blade 54 is caused to cut into the workpiece 140 along the next projected dicing line 1402.
(57) In this manner, the cutting unit 5 cuts the workpiece 140 successively along all the projected dicing lines 1402 belonging to one group extending in the same direction. Thereafter, the rotating mechanism, not depicted, connected to the chuck table 2 is actuated to turn the chuck table 2 about its central axis through 90 degrees, for example. Then, the above cutting process is performed again on the workpiece 140 to cut the workpiece 140 successively along all the projected dicing lines 1402 belonging to another group extending in the same direction. In this fashion, the workpiece 140 is cut along all the projected dicing lines 1402 thereof.
(58) As illustrated in
(59) Heretofore, it has been customary to replace the mount base 53 after the cutting apparatus 1 has performed its cutting process a predetermined number of times. According to the present invention, the ring mount 58 is replaced with a new one after the cutting apparatus 1 has performed its cutting process a predetermined number of times. Since the ring mount 58 is more inexpensive than the mount base 53, the cutting apparatus 1 is more economical as the ring mount 58 can be replaced less costly.
(60) Alternatively, the ring mount 58 can be removed, cleaned, and used again after the cutting apparatus 1 has performed its cutting process a predetermined number of times using the cutting unit 5.
(61) The cutting apparatus 1 may incorporate a second coupling mechanism 590 having two inner wall supports 596 as illustrated in
(62) Each of the first knob 5960 and the second knob 5962 incorporates therein a spring mechanism or the like, not depicted.
(63) When no external force is applied to the first knob 5960, the first support member 5961 protrudes from an outer circumferential edge of the mount base 53 in the −X direction. The first knob 5960 and the first support member 5961 are now in their home position under the spring force from the spring mechanism incorporated in the first knob 5960. When an external force is applied to the first knob 5960 in the +X direction, pushing the first knob 5960 in the +X direction, the first support member 5961 is moved in the +X direction and housed in the mount base 53. When the external force applied in the +X direction is removed from the first knob 5960, the first knob 5960 and the first support member 5961 are moved in the −X direction back to their home position under the spring force.
(64) Similarly, when no external force is applied to the second knob 5962, the second support member 5963 protrudes from the outer circumferential edge of the mount base 53 in the +X direction. The second knob 5962 and the second support member 5963 are now in their home position under the spring force from the spring mechanism incorporated in the second knob 5962. When an external force is applied to the second knob 5962 in the −X direction, pushing the second knob 5962 in the −X direction, the second support member 5963 is moved in the −X direction and housed in the mount base 53. When the external force applied in the −X direction is removed from the second knob 5962, the second knob 5962 and the second support member 5963 are moved in the +X direction back to their home position under the spring force.
(65) In
(66) For replacing the ring mount 58, for example, the ring mount 58 needs to be dislodged from the mount base 53. To dislodge the ring mount 58, the first knob 5960 is pushed in the +X direction to house the first support member 5691 in the mount base 53, and the second knob 5962 is pushed in the −X direction to house the second support member 5693 in the mount base 53. The annular inner wall surface 581 of the ring mount 58 is now released from the first support member 5961 and the second support member 5963, allowing the ring mount 58 to be detached from the mount base 53.
(67) The coupling mechanism 59 may still further be replaced with another coupling mechanism including a magnet, not depicted, disposed on either the ring mount 58 or the mount base 53, and a magnetic member, not depicted, disposed on either the mount base 53 or the ring mount 58 that is free of a magnet, or including magnets, not depicted, disposed respectively on the ring mount 58 and the mount base 53, the magnets and the magnetic members being at such positions where they can magnetically attract each other, such as shown in
(68) For example, a magnet 595 may be disposed on the ring mount 58 illustrated in
(69) The present invention is not limited to the details of the above described preferred embodiment. The scope of the invention is defined by the appended claims and all changes and modifications as fall within the equivalence of the scope of the claims are therefore to be embraced by the invention.