Drum Brake
20240247694 ยท 2024-07-25
Inventors
Cpc classification
F16D2125/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D51/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/562
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D51/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D51/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A drum brake, in particular for a utility vehicle, has a brake drum, which is rotatably mounted about a rotational axis, and multiple brake shoes, which are mounted in a receiving area of the brake drum and each of which has a friction lining support and a friction lining arranged thereon. The brake shoes can be pressed against a brake drum casing inner surface, which is designed as a friction surface, in a radial direction relative to a rotational axis of the brake drum. The interior of the drum brake is equipped with a brake cylinder assembly which is rotationally fixed to an armature housing for actuating the brake shoes. A respective pressing wedge is arranged on the friction lining support face facing away from the friction lining. The pressing wedge lies on a wedge mechanism which can be moved in a parallel manner relative to the rotational axis of the brake drum. The wedge mechanism can be moved from a non-braking position into a braking position by moving the service brake piston of the brake cylinder assembly in a parallel manner relative to the rotational axis of the brake drum.
Claims
1.-18. (canceled)
19. A drum brake for a utility vehicle, comprising: a brake drum which is mounted rotatably about a rotational axis; a plurality of brake shoes which are mounted in a receiving space of the brake drum, each of the plurality of brake shoes comprising a friction lining carrier and a friction lining arranged on the friction lining carrier, wherein the plurality of brake shoes are pressable radially with respect to the rotational axis of the brake drum onto a shell inner surface, configured as a friction surface, of the brake drum; a brake cylinder arrangement which is arranged fixedly on an armature housing for conjoint rotation in the receiving space of the brake drum, for actuating the plurality of brake shoes; a respective pressure wedge arranged on a side of each friction lining carrier which faces away from the friction lining, the pressure wedge lying on a wedge mechanism which is displaceable parallel to the rotational axis of the brake drum, wherein the wedge mechanism is displaceable out of a non-braking position into a braking position by way of displacement of a service brake piston of the brake cylinder arrangement parallel to the rotational axis of the brake drum.
20. The drum brake as claimed in claim 19, wherein the brake cylinder arrangement comprises: a housing which is fastened to the armature housing in a stationary manner in the receiving space of the brake drum, the service brake piston which is displaceable relative to the housing parallel to the rotational axis of the brake drum, a parking brake piston which is displaceable relative to the housing parallel to the rotational axis of the brake drum and is loaded with a spring force of a spring element, and a plurality of plungers for transmitting a movement of the parking brake piston to the service brake piston, wherein respective compressed air feeds into a service brake pressure space are provided between the housing and the service brake piston, and respective compressed air feeds into a parking brake pressure space are provided between the housing and the parking brake piston.
21. The drum brake as claimed in claim 20, wherein the plurality of plungers are received in a first dividing wall of the housing, which first dividing wall separates the service brake pressure space from the parking brake pressure space.
22. The drum brake as claimed in claim 20, wherein the plurality of plungers are received in a second dividing wall of the housing, which second dividing wall separates the service brake pressure space from the receiving space.
23. The drum brake as claimed in claim 20, wherein the spring element is configured as a disk spring which is fixed on the housing.
24. The drum brake as claimed in claim 19, further comprising: a slide with a plurality of rolling bodies arranged between the respective pressure wedge and the wedge mechanism.
25. The drum brake as claimed in claim 19, wherein the brake shoes are adjustable radially via an adjusting device.
26. The drum brake as claimed in claim 25, wherein the wedge mechanism is adjustable via the adjusting device.
27. The drum brake as claimed in claim 26, wherein the wedge mechanism has a tapered ring which is displaceable parallel to the rotational axis of the brake drum and on which the respective pressure wedge lies.
28. The drum brake as claimed in claim 27, wherein a thread is arranged on a surface of the tapered ring which faces away from the pressure wedge, which thread meshes with a threaded sleeve of the adjusting device, whereby the threaded sleeve is to be displaced together with the tapered ring parallel to the rotational axis of the brake drum by way of displacement of the service brake piston of the brake cylinder arrangement.
29. The drum brake as claimed in claim 19, wherein the wedge mechanism has a number of wedge plates which are displaceable parallel to the rotational axis of the brake drum, which number corresponds to the number of brake shoes.
30. The drum brake as claimed in claim 29, wherein each of the wedge plates has a pressure surface which faces the pressure wedge of the respective brake piston, and two sliding surfaces which are oriented at an angle with respect to one another and against which adjusting rings in each case bear which mesh on oppositely oriented threads of the threaded sleeve of the adjusting device, whereby the threaded sleeve is to be displaced axially together with the wedge plates and the adjustment rings parallel to the rotational axis of the brake drum by way of displacement of the service brake piston of the brake cylinder arrangement.
31. The drum brake as claimed in claim 30, wherein the threaded sleeve has a toothed rim which is coupled to an adjuster drive, whereby the wedge plates are to be adjusted radially with respect to the rotational axis of the brake drum in the direction of the shell inner surface of the brake drum by way of rotation of the threaded sleeve, by way of the adjustment rings approaching one another or the first adjustment ring approaching the wall.
32. The drum brake as claimed in claim 29, wherein each of the wedge plates has a pressure surface which faces the pressure wedge of the respective brake piston, and two sliding surfaces which are oriented at an angle with respect to one another, an adjustment ring bearing against one of the sliding surfaces, which adjustment ring meshes on a thread of the threaded sleeve of the adjusting device and bears against the other one of the sliding surfaces on a wall which projects radially out of the threaded sleeve, whereby for the threaded sleeve is to be displaced axially together with the wedge plates and the adjustment ring parallel to the rotational axis of the brake drum by way of displacement of the service brake piston of the brake cylinder arrangement.
33. The drum brake as claimed in claim 32, wherein the threaded sleeve has a toothed rim which is coupled to an adjuster drive, whereby the wedge plates are to be adjusted radially with respect to the rotational axis of the brake drum in the direction of the shell inner surface of the brake drum by way of rotation of the threaded sleeve, by way of the adjustment rings approaching one another or the first adjustment ring approaching the wall.
34. The drum brake as claimed in claim 25, wherein the plurality of brake shoes are adjustable radially directly via the adjusting device.
35. The drum brake as claimed in claim 34, wherein a piston which is fixed so as not to rotate and has an internal thread extends from the friction lining carrier of the brake shoe, in which internal thread a threaded plunger which is adjustable by way of the adjusting device by rotation about a radial rotational axis is received by way of an external thread, on which threaded plunger the pressure wedge of the respective brake shoe is arranged.
36. The drum brake as claimed in claim 35, wherein the adjusting device has a toothed rim and an adjuster drive which is coupled to an internal toothing system of the toothed rim, the toothed rim having, furthermore, a crown gear toothing system which meshes with an external toothing system of the rotatable threaded plunger or of the rotatable piston of the respective brake shoe.
37. The drum brake as claimed in claim 34, wherein a piston which is adjustable by way of the adjusting device by rotation about a radial rotational axis and has an internal thread extends from the friction lining carrier of the brake shoe, in which internal thread a threaded plunger which is fixed so as not to rotate is received by way of an external thread, on which threaded plunger the pressure wedge of the respective brake shoe is arranged.
38. The drum brake as claimed in claim 37, wherein the adjusting device has a toothed rim and an adjuster drive which is coupled to an internal toothing system of the toothed rim, the toothed rim having, furthermore, a crown gear toothing system which meshes with an external toothing system of the rotatable threaded plunger or of the rotatable piston of the respective brake shoe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
[0076] In the following description of the figures, terms such as top, bottom, left, right, front, rear, etc. relate exclusively to the exemplary illustration and position, selected in the respective figures, of the drum brake, brake drum, brake shoe, brake cylinder, tapered ring, threaded sleeve and the like. These terms are not to be understood as restrictive, that is to say these references can change as a result of different working positions or the mirror-symmetrical design or the like.
[0077] In
[0078] A plurality of brake shoes 3 which are mounted in a receiving space 22 of the brake drum 2 with a respective friction lining carrier 32 and a friction lining 31 arranged on the latter are arranged in a space radially within the brake drum 2.
[0079] In order to carry out a braking operation, the brake shoes 3 can be pressed radially with respect to the rotational axis D of the brake drum 2 onto a shell inner surface 21, configured as a friction surface, of the brake drum 2.
[0080] A brake cylinder arrangement 4 which is arranged fixedly on an armature housing 8 for conjoint rotation in the receiving space 22 of the brake drum 2 serves to carry out this radial pressing movement of the brake shoes 3 onto the shell inner surface 21 of the brake drum 2.
[0081] As is shown in detail in
[0082] Relative to this housing 41, a service brake piston 42 is arranged displaceably parallel to the rotational axis D of the brake drum 2.
[0083] Furthermore, the brake cylinder arrangement 4 has a parking brake piston 43 which can be displaced relative to the housing 41 parallel to the rotational axis D of the brake drum 2, and can be loaded with the spring force of a spring element 5.
[0084] Here, the spring element 5 is preferably configured as a disk spring which is fixed in the housing 41, as is also shown in
[0085] Furthermore, the brake cylinder arrangement 4 has a plurality of plungers 44 which serves to transmit a movement of the parking brake piston 43 to the service brake piston 42.
[0086] Furthermore, compressed air feeds are provided which firstly open into a service brake pressure space 45 between the housing 41 and the service brake piston 42, and secondly open into a parking brake pressure space 46 between the housing 41 and the parking brake piston 43.
[0087]
[0088] Here, the movement of the service brake piston 42 is always important for the actuation of the brake shoes 3, which movement, in the case of intended throttling of the speed of the utility vehicle, what is known as a service brake operation, is brought about by way of compressed air feeding into the service brake pressure space 45.
[0089] In the case of intended locking of the brake which serves to prevent unintended rolling away of the utility vehicle in a parking situation, compressed air which is present in the parking brake pressure space 46 during driving operation is discharged from the parking brake pressure space 46, which has the consequence of a displacement of the parking brake piston 43 in the direction of the service brake piston 42. The displacement is caused by way of the exertion of force of the spring element 5 on a rear side, facing away from the service brake piston 42, of the parking brake piston 43.
[0090] In order to transmit the movement of the service brake piston 42 to the brake shoes 3, a respective pressure wedge 33 is arranged as part of a respective brake shoe 3 on a side of the friction lining carrier 32 which faces away from the friction lining 31.
[0091] Here, this pressure wedge 33 lies on a tapered ring 6 which can be displaced parallel to the rotational axis D of the brake drum 2.
[0092] Here, the tapered ring 6 can be displaced parallel to the rotational axis D of the brake drum 2 out of a non-braking position into a braking position by way of displacement of the service brake piston 42 of the brake cylinder arrangement 4.
[0093] As can be seen in
[0094] In the case of the preferred design variant which is shown here, a thread 62 is arranged, in particular molded, on a surface of the tapered ring 6 which faces away from the pressure wedge 33, which thread 62 meshes with a threaded sleeve 71 of the adjusting device 7.
[0095] Here, the threaded sleeve 71 can be displaced together with the tapered ring 6 by way of displacement of the service brake piston 42 of the brake cylinder arrangement 4 parallel to the rotational axis D of the brake drum 2.
[0096] In order to couple the service brake piston 42 to the threaded sleeve 42, an end surface of the threaded sleeve 71 bears against the service brake piston 42. Here, the tapered ring 6 is always pressed in the direction of the service brake piston 42 by way of a spring element 10 (shown in
[0097] Here, as mentioned above, the movement of the brake shoes 3 back out of the braking position into the non-braking position is ensured by way of the spring element 10 which, as can be seen in
[0098] An adjuster drive 75 preferably serves to maintain a running clearance which is as constant as possible between the friction linings 31 of the brake shoes 3 and the shell inner surface 21 of the brake drum 2.
[0099] Here, the adjuster drive 75 is preferably coupled to a toothed rim 73 of the threaded sleeve 71. In the case of the design variant which is shown here, the toothed rim 73 extends radially in a region between the end surface 63 of the tapered ring 6 and the wedge-shaped main body 64 of the tapered ring 6, on the one side of which the thread 62 which meshes with the thread 72 of the threaded sleeve 71 is molded, and the other obliquely oriented pressure surface 61 of which faces the pressure wedge 33 of the brake shoes 3.
[0100] The toothing system 74, molded radially on the outside here, of the toothed rim 73 meshes with a gearwheel 77, arranged on an adjuster shaft 76 and shown in
[0101] In order to decrease the friction between the brake shoes 3 and the tapered ring 6, a slide with a plurality of rolling bodies 92 is arranged between the pressure surface 61 of the tapered ring 6 and the pressure wedge 33 of the respective brake shoes 3 in the case of the design variant which is shown here.
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[0103] Depending on the embodiment of the brake cylinder 4, the spring element 5 which is preferably configured as a disk spring can be fixed on the housing 41 of the brake cylinder 4 radially on the inside or radially on the outside.
[0104] In the case of the design variant which is shown in
[0105] In the case of the design variant which is shown in
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[0108] In this non-braking position, the parking brake pressure space 46 of the brake cylinder arrangement 4 is filled with compressed air. In contrast, the service brake pressure space 45 is empty, with the result that the service brake piston 42 bears against a first dividing wall 48 between the service brake pressure space 45 and the parking brake pressure space 46. The spring element 5 is prestressed by way of the compressed air which is present in the parking brake pressure space 46.
[0109] In the case of the embodiment which is shown in
[0110] Accordingly, relative to the illustration which is shown in
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[0112] Finally,
[0113] In order to stabilize the radial movement of the brake shoes 3, a supporting roller 35 is provided on a side surface of the radially extending pressure wedge 33, as shown in
[0114] The plunger 44, which is arranged on the inner side, facing the service brake piston 42, of the parking brake piston 43 and, in the case of this design variant, is received in a first dividing wall 48 of the housing 41 which separates the service brake pressure space 45 from the parking brake pressure space 46, presses the service brake piston 42 as a result axially in the direction of the tapered ring 6, and therefore presses the tapered ring 6 away from the first dividing wall 48 of the housing 41 to such an extent that the brake shoes 3 are pressed radially to the outside into the parking brake position.
[0115] In the case of the design variant which is shown in
[0116] Here, the starting position of the brake cylinder arrangement 4, as shown in
[0117] The service brake operation also takes place analogously to the way described using
[0118] The parking brake position of
[0119] Here, the parking brake piston 43 has, radially on the inside, a ring 431 which projects axially in the direction of the spring element 5 and, by way of the discharge of the compressed air from the parking brake pressure space 46, makes it possible for the radially inner part of the spring element 5 to press the plunger 44 which is arranged in this region against the service brake piston 42 and therefore to press the brake shoes 3 onto the brake drum 2 by way of displacement of the tapered ring 6.
[0120] Furthermore, it can also be seen in
[0121] The closed overall design shown here of the drum brake 1 reliably prevents brake dust from being discharged into the environment during a braking operation.
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[0123] In the case of this design variant, in contrast to that design variant of the drum brake 1 which is described on the basis of
[0124] In order to adjust the respective brake shoe 130, the wedge plate 160 is not itself provided on its lower side with a thread which meshes on a threaded sleeve and thus, by way of movement in the axial direction, compensates for the gap size between the friction lining and the shell inner surface 21 of the brake drum 2 on account of friction lining wear, but rather has a pressure surface 161, facing the pressure wedge 133 of the respective brake piston 130, and two sliding faces oriented at an angle with respect to one another on the side which faces away from the pressure wedge 133, against which sliding faces adjustment rings 162, 163 which are each configured as a tapered ring bear.
[0125] These adjustment rings 162, 163 mesh on oppositely oriented threads 172a, 172b of a threaded sleeve 171 of the adjusting device 170. By way of the adjustment rings 162, 163 approaching one another, as can be seen clearly in
[0126] It is also the case in this design variant that the threaded sleeve 171 can be displaced axially together with the wedge plates 160 and the adjustment rings 162, 163 by way of displacement of the service brake piston 42 of the brake cylinder arrangement 4 parallel to the rotational axis D of the brake drum 2, in order to carry out a service brake operation.
[0127] After the service brake operation has taken place, the restoring of the wedge plates 160 takes place in an analogous manner with respect to the design variants shown in
[0128] In order to facilitate the displacement movement of the threaded sleeve 171, the latter is mounted relative to the armature housing 8 via an anti-friction bearing 17, as is shown, for example, in
[0129] The wedge angle between the pressure wedge 133 and the pressure surface 161 of the respective wedge plate 160 or the slide 9 which is mounted between the wedge plate 160 and the pressure wedge 133 is preferably between 9? and 15?, particularly preferably approximately 11?.
[0130] The wedge angle between the sliding surfaces of the wedge plate 160 which face away from the pressure surface 161 and those sliding surfaces of the adjustment rings 162, 163 which bear against them is preferably between 30? and 40?, particularly preferably approximately 36?.
[0131] These angles can vary depending on the height to be bridged, that is to say the radial height of the friction lining 31 of the respective brake shoe 3.
[0132] While the angle setting of the sliding surfaces of the adjustment rings 162, 163 is approximately identical in terms of magnitude in the case of the design variant shown in
[0133] As shown by way of example in
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[0135] In contrast to the design variants shown in
[0136] In the case of the design variant shown in
[0137] A kinematically reversed arrangement is shown in
[0138] In order to perform an adjustment of the brake shoes 230, in the case of this design variant, an adjusting drive 75 is coupled via a toothed rim 271 to an external toothing system 237 of the rotatable threaded plunger 235 (in accordance with the design variant shown in
[0139] Thus, in the case of the design variant shown in
[0140] In the case of the design variant shown in
[0141] The toothed rim 271 which is shown in an individual illustration in
[0142] Furthermore, the toothed rim 271 has a crown gear toothing system 272 which meshes with the external toothing system 237 of the threaded plunger 235 or of the rotatable piston 234.
LIST OF DESIGNATIONS
[0143] 1 Drum brake [0144] 2 Brake drum [0145] 21 Shell inner surface [0146] 22 Receiving space [0147] 3 Brake shoe [0148] 31 Friction lining [0149] 32 Friction lining carrier [0150] 33 Pressure wedge [0151] 34 Sliding element [0152] 35 Supporting roller [0153] 4 Brake cylinder arrangement [0154] 41 Housing [0155] 42 Service brake piston [0156] 43 Parking brake piston [0157] 44 Plunger [0158] 45 Service brake pressure space [0159] 46 Parking brake pressure space [0160] 47 Sealing ring [0161] 48 First dividing wall [0162] 49 Second dividing wall [0163] 50 Spring element [0164] 51 First end [0165] 52 Clamping ring [0166] 6 Tapered ring [0167] 61 Pressure surface [0168] 62 Thread [0169] 63 End surface [0170] 7 Adjusting device [0171] 71 Threaded sleeve [0172] 72 Thread [0173] 73 Toothed rim [0174] 74 Toothing system [0175] 75 Adjuster drive [0176] 76 Adjuster shaft [0177] 77 Gearwheel [0178] 8 Armature housing [0179] 81 First pressure fluid inlet [0180] 82 Second pressure fluid inlet [0181] 9 Slide [0182] 91 Rolling body receptacle [0183] 92 Rolling body [0184] 10 Restoring spring [0185] 11 Dust outlet [0186] 12 Axle [0187] 13 Hub [0188] 14 Rim [0189] 15 Threaded bolt [0190] 16 Locking ring [0191] 17 Anti-friction bearing [0192] 130 Brake shoe [0193] 131 Friction lining [0194] 132 Friction lining carrier [0195] 133 Pressure wedge [0196] 133a Pressure piece [0197] 133b Wedge piece [0198] 134 Sliding element [0199] 135 Supporting roller [0200] 160 Wedge plate [0201] 161 Pressure surface [0202] 162 First adjustment ring [0203] 163 Second adjustment ring [0204] 164 Wall [0205] 170 Adjusting device [0206] 171 Threaded sleeve [0207] 172a First thread [0208] 172b Second thread [0209] 173 Toothed rim [0210] 174 Toothing system [0211] 230 Brake shoe [0212] 231 Friction lining [0213] 232 Friction lining carrier [0214] 233 Pressure wedge [0215] 234 Piston [0216] 235 Threaded plunger [0217] 236 Gearwheel [0218] 237 Toothing system [0219] 260 Tapered ring [0220] 270 Adjusting device [0221] 271 Toothed rim [0222] 272 Crown gear toothing system [0223] 273 Internal toothing system [0224] D Rotational axis [0225] x Direction [0226] y Direction [0227] z Direction