Building Block Made of a Polymer-Based Material and a Set of Modular Building Elements Comprising This Building Block
20240247483 ยท 2024-07-25
Assignee
Inventors
Cpc classification
E04B2/26
FIXED CONSTRUCTIONS
E04B2/24
FIXED CONSTRUCTIONS
E04B2/42
FIXED CONSTRUCTIONS
E04B2/18
FIXED CONSTRUCTIONS
E04B2/46
FIXED CONSTRUCTIONS
E04B2/52
FIXED CONSTRUCTIONS
E04B2/16
FIXED CONSTRUCTIONS
E04B2/22
FIXED CONSTRUCTIONS
E04C1/40
FIXED CONSTRUCTIONS
International classification
Abstract
A building block and a set of modular building elements is intended for construction of foundational and wall structures. The building block comprises a plurality of outer walls, a cavity, at least one inner wall, and at least two connecting elements. The outer walls are arranged in an n-gon shape surrounding the cavity and the cavity is open on both lower and upper sides. The cavity is divided by the inner wall into at least two parts. At least one part is adapted for the insertion of an insulating insert. Each connecting element is adapted for insertion into the cavity. The first connecting element is intended for insertion into the cavity of a different one of two neighbouring building blocks of a different row than the second connecting element. Each connecting element is attached to a wall of the building block and offset from that wall in a direction towards the inside of the cavity. Each connecting element comprises a wall of the connecting element protruding from a respective wall of the building block. The wall of the connecting element comprises a free end and side edges. The side edges approach each other from a place of attachment to the wall towards the free end. An insulating layer at least partially surrounds a part of the cavity adapted for the insertion of the insulating insert. The set of modular building elements comprises foundation building blocks comprising the cavity enclosed by the solid bottom and hollow building blocks.
Claims
1. A building block for masoning made of a polymer-based material comprising a plurality of outer walls, a cavity of the building block, at least one inner wall, and at least two connecting elements, wherein the outer walls of the building block are arranged in a shape of an n-gon surrounding the cavity of the building block and the cavity of the building block is at least partially open on both a lower side and an upper side of the building block, wherein the cavity is divided by the inner wall into at least two parts of the cavity of the building block, where at least one part of the cavity is adapted for insertion of an insulating insert, wherein each connecting element is adapted for the insertion into the cavity of another building block, wherein at least one connecting element is intended for the insertion into the cavity of a different one of two neighbouring building blocks of a different row of the building blocks than the other connecting element, wherein each connecting element is attached to one of the outer or inner walls of the building block and offset from that wall in a direction towards the inside of the cavity of the building block, wherein each connecting element comprises a wall of the connecting element protruding from the respective wall of the building block, and wherein the wall of the connecting element comprises a free end and side edges, wherein the side edges approach each other from a place of attachment to the wall towards the free end, wherein the building block further comprises an insulating layer, wherein the insulating layer at least partially surrounds the part of the cavity adapted for the insertion of the insulating insert.
2. The building block of claim 1, wherein the at least two connecting elements are attached to at least one outer wall.
3. The building block (1) of claim 2, further comprising at least two connecting elements attached to the inner wall, wherein this inner wall is parallel to the outer wall to which at least two connecting elements are attached.
4. The building block of claim 3, wherein the insulating insert is inserted into the part of the cavity between the outer wall to which at least two connecting elements are attached, and the inner wall to which at least two connecting elements are attached, wherein the insulating insert comprises a projecting part overlapping the given outer wall and inner wall and this projecting part follows the shape of the walls of the connecting elements.
5. The building block of claim 4, wherein the insulating insert comprises a recess on the opposite side of the insulating insert from the projecting part, wherein the shape of the recess of the insulating insert is complementary to the shape of the connecting elements and the projecting part.
6. The building block of claim 1, further comprising an anchoring element rigidly or removably fastened to the outer wall.
7. The building block of claim 1, further comprising at lease one groove for a removable fastening of the anchoring element.
8. The building block of claim 7, further comprising a total of at least two grooves including the at least one groove regularly arranged along the length or width of the outer wall.
9. A set of modular building elements made of a polymer-based material and intended for the building of foundational and wall structures, wherein the set comprises foundation building blocks comprising the cavity enclosed by a solid bottom and hollow building blocks, wherein the hollow building blocks are building blocks of claim 1.
10. The set of modular building elements of claim 9, further comprising a supplementary building block, wherein the length of the supplementary building block is n times smaller than the length of the hollow building block in the direction of the longitudinal axis of the masonry, where n is a natural number greater than 1, wherein the supplementary building block comprises at least two connecting elements.
11. The set of modular building elements of claim 9, further comprising partition blocks, wherein at least one partition block is attachable to an anchoring element of the building block.
Description
CLARIFICATION OF THE DRAWINGS
[0025] A summary of the invention is further clarified using examples of embodiments thereof, which are described with reference to the accompanying drawings, in which:
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EXEMPLARY EMBODIMENTS OF THE INVENTION
[0076] The invention will be further clarified using examples of the embodiments with reference to the respective drawings. One example of the embodiment is a building block 1 and a set of modular building elements intended for the construction of foundational and wall structures that comprises the building block 1 and its modifications for foundational, underground, and above-ground vertical support structures. The building block 1 and other modular building elements of the set are made of a granulate of a thermoplastic polymer (by casting, injecting, injection moulding).
[0077] The building block 1 is primarily intended for vertical circumferential support structures and in the first exemplary embodiment in
[0078] The building block 1 comprises one inner wall 4 oriented perpendicular to the longitudinal axis 20 of the building block that extends along the entire width of the cavity 3, wherein the thickness of the inner wall 4 is the same as the thickness of the outer walls 2. The cavity 3 of the building block is divided by this inner wall 4 into two parts 6 of unequal size of the cavity, wherein the first (smaller) part 6 of the cavity is adapted for the insertion of the insulating insert 7. The part of the side outer walls 2 surrounding this part 6 of the cavity for the insertion of the insulating insert 7 has a smooth surface and does not comprise the grooves 14. At least two connecting elements 5 arranged symmetrically according to the vertical axis of the wall are attached to the facing outer walls 2 and to the inner wall 4 parallel thereto, along the length of the wall on the lower side of the building block 1, wherein the first connecting element 5 is intended for the insertion into the cavity 3 of a different one of two neighbouring building blocks 1 of a previous row of masonry than the second connecting element 5, wherein both the first and second connecting elements 5 are attached to the same wall.
[0079] Each connecting element 5 is attached to a wall of the building block 1 and offset from that wall in a direction towards the inside of the cavity 3 of the building block, wherein the connecting elements 5 attached to the inner wall 4 are offset from that wall in an inward direction of the part 6 of the cavity intended for insertion of the insulating insert 7. Each connecting element 5 comprises a wall 8 of the connecting element passing along a respective wall of the building block 1, where the wall 8 of the connecting element comprises a free end 9 and side edges 10, wherein the side edges 10 approach each other from the place of attachment to the wall towards the free end 9. In the first exemplary the embodiment of the wall 8 of the connecting element in the direction of the side view of the building block 1, that is in the direction of the longitudinal axis 20 of the building block, has two variants. To the facing outer wall 2 and the inner wall 4 parallel thereto, which define the part 6 of the cavity for the insertion of the insulating insert 7, there are attached a total of two connecting elements 5 which have the shape of an inverted isosceles trapezoid, where the free end 9 corresponds to the smaller of the bases of this trapezoid and the side edges 10 are formed by the legs of the trapezoid. Shaping and width of the wall 8 of the connecting element is compatible with shaping of the outer wall 2, that is, the projecting ribs 23 of the respective grooves 14 on the outer wall 2, wherein the wall 8 of the connecting element is inserted between these projecting ribs 23 when the building block 1 is being laid on the previous row of blocks. To the facing outer wall 2 adjacent to another (larger) part 6 of the cavity (not to the part 6 of the cavity for the insertion of the insulating insert 7), four connecting elements 5 are attached, wherein the wall 8 of the connecting elements has the shape of a right-angled triangle in the same direction of view, one leg of which is oriented vertically. On this wall, the connecting elements 2 with narrowing side edges 10 are only attached to the wall at the place of the wall between the grooves 14 and the ribs 23 of the building block, which is clearly visible from the bottom view of the building block 1 in
[0080] The first (smaller) part 6 of the cavity is adapted for the insertion of the insulating insert 7, and the second (larger) part 6 of the cavity comprises a further inner wall 4 oriented parallel to the facing outer walls 2 of the building block, wherein this inner wall 2 serves to ensure the spatial stiffness to the building block 1. The insulating insert 7 comprises a projecting part 11 projecting from the respective part 6 of the cavity, and this projecting part 11 follows the shape of the walls 8 of the connecting elements in the direction of the front view of the building block 1, that is in the direction of the longitudinal axis 20 of the building block, wherein this front view is oriented towards the facing outer wall 2 of the building block to which the insulating insert 7 is adjacent. The part 6 of the cavity for the insertion of the insulating insert 7 has, in this exemplary embodiment, a solid bottom 16, wherein the connecting elements 5 on both sides of this part 6 of the cavity are connected by this bottom 16. On the opposite side of the insulating insert 7 from the projecting part 11, that is on the upper side of the building block 1, the insulating insert 7 comprises a recess 12, wherein the recess 12 of the insulating insert is complementary to the shape of the connecting elements 5, the projecting part 12 of the insulating insert, and the bottom 16 of this part 6 of the cavity. Both the projecting part 11 and the recess 12 of the insulating insert have the approximate shape of two mutually adjacent prisms with a trapezoidal base. The shape of the insulating insert 7 can be clearly seen in
[0081] In the first exemplary embodiment, the insulating insert 7 is inserted into the part 6 of the cavity of the building block already at the stage of production and the building block 1 can be delivered to the construction site as a complete product with an insulating function. The insulating insert 7 comprises a complete insulation system, in particular thermal insulation with acoustic insulation and radon insulation function. After inserting the insulating insert 7, the building block 1 is provided with an insulating layer 19, which is displayed in
[0082] In the following part, the anchoring elements 13 that can be placed in the grooves 14 on the outer walls 2 of the building block will be described in more detail. The outer walls 2 of the building block comprise a number of vertical grooves 14, which are adapted for removably fixing one or more anchoring elements 13. The grooves 14 are arranged along the length of the building block 1 with regular spacings, wherein the distance of these spacings is equal to the modular dimension of this building block 1 and of the entire modular building system from which the dimensions of the other elements of the system are derived. In the first exemplary embodiment, the anchoring element 13 has the shape of an eye with slots in both the horizontal and vertical direction, as displayed in
[0083] The set of modular building elements comprises the building blocks 1 of this invention and furthermore a number of elements which are modifications of this building block 1. The building elements can be divided into three groups according to the height level in the vertical support structure. These are building elements intended for foundational structures, underground structures, and above-ground structures, wherein the first row of masonry of each level comprises foundation building blocks 15 with the solid bottom 16, the next rows comprise regular (hollow) building blocks 1 or modifications thereof (e.g. without the insulating insert 7), and the last row of each level ends with bond beam blocks 28. All of these elements are also implemented in the versions of a half building block 27 and a corner building block 26, wherein the underground and above-ground vertical structures may also comprise lintel blocks 30 and partition blocks. All these building elements are adapted for the insertion of a concrete reinforcement (steel or of alternative materials) and grouting with fresh concrete, which ensures the cohesion and stiffness of the entire system.
[0084] The closest modification of the building block 1 of this invention is the half building block 27 and the corner building block 26, which are displayed in
[0085] The set further comprises foundation building blocks 15 intended for the first foundation row of masonry (first row of masonry of the foundational structure, first row of the floor of the basement space, and first row of masonry of each above-ground floor, which are connected to the ceiling structure of the previous floor). These elements (regular, half, and corner) are displayed in
[0086] The bond beam blocks 28, which serve to terminate the respective level of the structure and to connect to the foundational slab or ceiling structure, are structurally identical to the regular building blocks 1, wherein their upper edge comprises on one facing outer wall 2 (meaning towards the interior of the building) and partially on the side outer walls 2 a lowered margin 29, which serves to insert a horizontal reinforcement and to grout the foundational or ceiling slab. Regular, half, and corner bond beam blocks 28 are displayed in
[0087] For bridging the building openings, a standard lintel block 30 with the solid bottom 16 is used, which is displayed in
[0088] The other structural elements of the set are also the regular partition blocks 18, half partition blocks 31, and unit partition blocks 32, which are displayed in
[0089] In the following part, the procedure for constructing a building utilizing the building blocks 1 and the set of modular building elements of this invention, which are displayed in the model building structure in
[0090] The first row of masonry of basement foundation building blocks 15 is subsequently laid on the foundational slab, which is displayed in
[0091] Shaping of the grooves 14 allows the insertion of the anchoring elements 13 already during the construction of the masonry or at any time later, wherein the anchoring elements 13 are removable. The anchoring elements 13 are preferably placed at the places of the intended wiring of electrical wiring, water piping, etc., wherein these installations are wired through the eyes of the anchoring elements 13 and do not require cutting or drilling of openings and subsequent incorporating. An example of the placement of the anchoring elements 13 on a partition for the horizontal and vertical wiring of installations is displayed in
[0092] In this part, alternative embodiments of the building block 1 and the set of modular building elements of the first exemplary embodiment of this invention will be described. The implementation of the connecting elements 5 comprises many variants in the number of the connecting elements 5 and their arrangement relative to the walls of the building block 1. The connecting elements 5 may be arranged symmetrically relative to the longitudinal axis 20 of the building block, e.g. only closer to the longitudinal axis 20 of the building block or only closer to the margins of the building block 1. Alternatively, the connecting elements 5 may be placed also asymmetrically, where the connecting elements 5 attached to the first facing outer wall 2 fit into the cavity 3 of one neighbouring building block 1 in the previous row, and where the connecting elements 5 attached to the second facing outer wall 2 fit into the cavity 3 of a different neighbouring building block 1 in the previous row than the connecting elements 5 attached to the first facing outer wall 2. The projecting part 11 and the recess 12 of the insulating insert are also shaped analogously to the shape and placement of the connecting elements 5. The shape of the wall 8 of the connecting element may be an isosceles triangle in addition to a trapezoid, wherein the side edges 10 may be both straight and rounded. For all shapes of the connecting elements 5, it is preferable in particular to bevel the side edge 10 of the connecting element that is placed closest to the longitudinal axis 20 of the building block and also to the margin of the facing outer wall 2 (that is closest to the neighbouring building block 1 in the same row of masonry) in order to maintain the character of the peak joint 22.
[0093] An alternative embodiment of the building block 1 may comprise only the grooves 14 on the outer wall 2 without the respective ribs 23 projecting from the wall towards the inside of the cavity 3, wherein the walls surrounding the cavity 3 of the building block are completely smooth. This embodiment may be preferable in terms of simpler shaping of the insulating insert 7, but on the contrary may negatively affect the stiffness of the building block 1, possibly increasing the material consumption if the reduction in stiffness is compensated by the thickness of the walls of the building block 1.
[0094] In an alternative embodiment of the building block 1, the part 6 of the cavity adapted for the insertion of the insulating insert 7 is open on both the upper and lower sides and does not comprise the solid bottom 16. In this embodiment, the projecting part 11 of the insulating insert is less protected from damage wherein the insulating layer 19 is in contact with both the projecting part 11 and the recess 12 of the insulating insert over the entire surface of these parts.
[0095] In the following part, the building block 1 and other elements of the set of modular building elements of the second exemplary embodiment, which are displayed in
[0096] The half building block 27 of the second exemplary embodiment of
[0097] The corner building block 26 of the second exemplary embodiment of
[0098] An advantage of the curvature of the side outer walls 2 of the blocks of the second exemplary embodiment is that, after assembly into the composition of the masonry, a separate space is created between these side walls (outside the cavities 3 of the building blocks) with gaps 33 between the blocks, which are also filled with concrete grout, thus eliminating vertical interstices in the masonry to a large extent. The vertical interstices in the masonry are normally formed by the side outer walls 2 of two neighbouring building blocks that are closely adjacent to each other, wherein in this embodiment the vertical interstices are only maintained in a short section of the side outer walls 2 further away from the insulating insert 7. There is no vertical interstice in the section of the part 6 of the cavity adjacent to the inner wall 4 protecting the insulating insert 7.
[0099] The implementation of the foundation building blocks 15 of the second exemplary embodiment, including the half and the corner blocks, are displayed in
[0100] The bond beam building elements of the second exemplary embodiment (
[0101] An example of the composition of the masonry comprising the set of modular building elements of the second exemplary embodiment is displayed in
INDUSTRIAL APPLICABILITY
[0102] The above described building block and the set of modular building elements can be modified and utilized for other types of special vertical structures.
LIST OF REFERENCE SIGNS
[0103] 1building block [0104] 2outer wall [0105] 3cavity [0106] 4inner wall [0107] 5connecting element [0108] 6part of the cavity [0109] 7insulating insert [0110] 8wall of the connecting element [0111] 9free end [0112] 10side edge [0113] 11projecting part [0114] 12recess [0115] 13anchoring element [0116] 14groove [0117] 15foundation building block [0118] 16bottom [0119] 18partition block [0120] 19insulating layer [0121] 20longitudinal axis of the building block [0122] 21cutout [0123] 22peak joint [0124] 23rib [0125] 24connecting plate [0126] 25connecting wedge [0127] 26corner building block [0128] 27half building block [0129] 28bond beam block [0130] 29lowered margin [0131] 30lintel block [0132] 31half partition block [0133] 32unit partition block [0134] 33gap between the blocks