Rail Clip Applicator Tool
20240247444 ยท 2024-07-25
Inventors
Cpc classification
E01B29/32
FIXED CONSTRUCTIONS
International classification
Abstract
A railroad tie maintenance machine is provided that installs or removes rail clips relative to a plurality of anchor sockets and rails. The machine includes a chassis and a workhead mounted thereto, with a tool configured to either install or remove the rail clips mounted to the workhead. The installation tool includes a curved upper wall configured to engage with the upper side of a rail clip, as well as a side wall configured to engage with a side of the rail clip, such that longitudinal movement of the rail clip is achieved even if the rail clip does not conform to standard sizes or shapes. Various tools can be selected and installed relative to the workhead depending on a number of characteristics associated with the project, including the type of clip, the type of anchor, the type of tie, and any other relevant factors.
Claims
1. A railway maintenance machine with a rail clip applicator configured to install a plurality of rail clips relative to a plurality of anchor sockets and rails comprising: a chassis configured for movement along a railway; a workhead attached to the chassis; a clip applying spat tool that is mounted to the workhead, the clip applying spat tool comprising: an upper curved wall compatible with a top section of the rail clip, the upper curved wall having an apex extending laterally of the railway; and a sidewall compatible with a rear or front section of the rail clip; wherein the clip applying spat tool moves the clip substantially longitudinally along a portion of the rail into an anchor socket.
2. The railway maintenance machine of claim 1, wherein the clip applying spat tool is one of a left-hand clip applying spat tool configured to install a left-hand clip and a right-hand clip applying spat tool configured to install a right-hand clip.
3. The railway maintenance machine of claim 1, wherein the clip applying spat tool further comprises a curved cut out formed in the sidewall; wherein the upper curved wall is configured to surround and guide the top section of the rail clip during installation; wherein the sidewall is configured to surround and guide a front or rear section of the rail clip during installation; and wherein the curved cut out is configured to surround and guide a curved portion of the rail clip during installation.
4. The railway maintenance machine of claim 1, wherein the curved upper wall further comprises: a first side edge and a second side edge extending longitudinally of the rail; wherein the first side edge and the second side edge are configured to limit side-to-side movement of the rail clip during application; and wherein the apex is configured to limit side-to-side and vertical movement of the rail clip during application.
5. The railway maintenance machine of claim 4, wherein the horizontal distance between the first side edge and the second side edge is between approximately 1.75-2.25 inches.
6. The railway maintenance machine of claim 4, wherein the vertical distance between the side edges and the peak is between approximately 4-5 inches.
7. The railway maintenance machine of claim 1, wherein the clip applying spat tool further comprises: a mounting section releasably connected to the workhead comprising a base and a plurality of openings formed in the base; and a clip installation section comprising the upper curved wall, the sidewall, and a hard stop configured to prevent over-installation of the rail clip.
8. The railway maintenance of claim 7, wherein the workhead further comprises a mounting section compatible with the clip applying spat tool mounting section, the workhead mounting section further comprising: a base; a plurality of pegs extending from the base; and a plurality of openings formed into the base; wherein the plurality of openings of the clip applying spat tool mounting section align with at least some of the plurality of pegs and plurality of openings.
9. The railway maintenance machine of claim 7, wherein the clip applying spat tool mounting section is flush with a front edge or a back edge of the workhead mounting section.
10. The railway maintenance machine of claim 7, wherein the clip applying spat tool mounting section is offset from a front edge and a back edge of the workhead mounting section.
11. The railway maintenance machine of claim 1, wherein the workhead further comprises a hydraulic cylinder that moves the clip applying spat tool longitudinally along a portion of the rail to install the rail clip into the anchor socket.
12. A method of operating a railway maintenance machine with a rail clip applicator, comprising the steps of: installing the clip applying tool to a workhead associated with a chassis; advancing the chassis along a railway; engaging an upper curved wall of the clip applying tool with a top section of the rail clip; engaging a sidewall of the clip applying tool with a rear or front section of the rail clip; and moving the clip applying tool substantially longitudinally to install the rail clip relative to an anchor socket.
13. The method of claim 12, further comprising the steps of: preventing side-to-side movement of the clip by a first side edge and a second side edge of the curved upper wall during application; preventing side-to-side movement and vertical movement of the clip by an apex located between the first side edge and the second side edge of the curved wall during application; and engaging a curved cut out formed in the sidewall of the clip applying tool with a curved portion of the rail clip during application.
14. The method of claim 13, further comprising the step of aligning the clip applying tool with one of a front end or a rear end of a mounting section of the workhead.
15. The method of claim 13, further comprising the step of offsetting the clip applying tool from a front end and a rear end of a mounting section of the workhead.
16. The method of claim 12, further comprising the step of actuating a hydraulic cylinder associated with the workhead to move the clip applying tool substantially longitudinally relative to rail.
17. The method of claim 12, further comprising the steps of: terminating longitudinal movement of the workhead towards the anchor socket by engaging a surface of the anchor socket with a longitudinal hard stop; and terminating vertical movement of the workhead by engaging a vertical hard stop.
18. A railway maintenance machine with a rail clip applicator configured to install a plurality of rail clips relative to a plurality of anchor sockets and rails comprising: a chassis configured for movement along a railway; a workhead attached to the chassis having a hydraulic cylinder; a clip applying tool that is mounted to the workhead, the clip applying tool comprising: an upper curved wall compatible with a top section of the rail clip; a sidewall compatible with a rear or front section of the rail clip; and a curved cut out formed in the sidewall compatible with a curved portion of the rail clip and extending longitudinally of the railway; wherein the hydraulic cylinder moves the clip applying tool and the clip substantially longitudinally along a portion of the rail into an anchor socket.
19. The railway maintenance machine of claim 18, wherein the clip applying tool further comprises: a mounting section releasably connected to the workhead comprising a base and a plurality of openings formed in the base; and a clip installation section comprising the upper curved wall, the sidewall, and a hard stop; wherein the workhead further comprises: a base; a plurality of pegs extending from the base; and a plurality of threaded openings formed into the base; and wherein the plurality of openings align with at least some of the plurality of pegs and plurality of threaded openings.
20. The railroad tie maintenance vehicle of claim 18, further comprising a plurality of clip applying tools releasably securable to the workhead.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] A clear conception of the advantages and features constituting the present invention, and of the construction and operation of typical mechanisms provided with the present invention, will become more readily apparent by referring to the exemplary, and therefore non-limiting, embodiments illustrated in the drawings accompanying and forming a part of this specification, wherein like reference numerals designate the same elements in the several views, and in which:
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[0026] In describing the preferred embodiment of the invention, which is illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, it is not intended that the invention be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar purpose. For example, the words connected, attached, supported, or terms similar thereto are often used. They are not limited to direct connection but include connection through other elements where such connection is recognized as being equivalent by those skilled in the art.
DETAILED DESCRIPTION OF EMBODIMENTS
[0027] The present invention and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments described in detail in the following description.
[0028] Referring now to
[0029] Turning next to
[0030] The clip applicator machine 20 may be adapted to install or remove virtually any spring-type rail clip that is inserted longitudinally relative to the rail in a socket. One typical clip 48, known as a e-clip of the type discussed above and illustrated in
[0031] To facilitate the installation of the clip 48, the machine 20 is equipped with a clip applying tool or tools mounted on the workhead 34. While exemplary tools are shown in the figures, the present disclosure should not be limited thereto. Rather, similar tools having slightly different configurations, components, and dimensions could similarly be used depending on a number of different factors, including, for instance, the type of clip that is being applied to a particular railway, the type of anchor socket that is being used for a particular railway, the type and material of the ties being used for a particular railway, or any other relevant factor.
[0032] Turning initially to
[0033] The mounting section 72 includes a substantially vertical base 76 with a plurality of openings 78 formed therein. As shown, the vertical base 76 includes four openings 78 formed therein, although of course additional or fewer openings may be provided. The plurality of openings 76 are configured to engage with corresponding openings 86 of a mounting section 80 of the workhead 34 as described below.
[0034] As best seen in
[0035] In addition to facilitating the case with which the tool 70 can be applied and substituted, the described mounting sections 72, 80 also allow for improved customization. For instance, as described above, the tool 70 includes four openings 78, whereas the workhead mounting section 80 has ten total features, five of which are pegs 84 that are offset by five threaded openings 86. As shown in
[0036] Further still, as known to those having ordinary skill in the art, there are right-hand configured clips, and left-hand configured clips which are installed in opposite directions relative to the socket. See
[0037] Looking to
[0038] The clip installation section 74 will now be further described, looking specifically again to
[0039] Due to this configuration, the upper curved wall 102 helps to maintain the proper aligned orientation of the clip 48 with the socket 68 of the tie plate 60 throughout the application process. More specifically, the clip 48 should remain parallel with the rail 24 while it is installed by movement of the tool 70 along the rail's longitudinal axis.
[0040] In addition to the upper curved wall 102, the clip installation section 74 also includes a side wall 104. For the purposes of the tool 70 shown in
[0041] Further still, of the clip installation section 74 may include a longitudinal hard stop 109 extending downwardly from the rear wall 104. The longitudinal hard stop 109 is configured to limit the amount of longitudinal movement of the tool 70 along the rail 24 relative to the tie 62. For instance, longitudinal movement of the tool 70 towards the socket 68 may be terminated once the rear surface of the longitudinal hard stop 109 directly engages with the front surface of the socket 68. Additionally, the tool 70 may be equipped with a vertical hard stop 75. The vertical hard stop 75 is configured to limit movement in the vertical direction. More specifically, the vertical hard stop 75 is configured to terminate vertical movement once the tool 70 is horizontally aligned with the clip socket 68. Thereafter, the tool 70 can be moved in the longitudinal direction to insert the clip relative to the socket 68. The hard stops 109, 75 in combination with the use of the various mounting sections described above to ensure appropriate location of the tool 70 relative to the workhead 34, allow the tool 70 to be mounted to the workhead 34 to optimize application of the clips 48 to ensure the clip 48 is advanced far enough relative to the socket 68 without overapplying or over-installing the clip 48, which could lead to springing the clip with resultant loss of retention ability.
[0042] Turning briefly to
[0043] Turning next to
[0044] A method of using the present machine 20 will now be described. First off, a tool 70 will be selected based on a number of factors, including the type of clip 48 that is being used, the type of socket 68 being used, the type of tie 62, the type of rail 24, and any number of other relevant factors. Alternatively, the removal tool 108 may be selected if the clips 48 are being removed rather than installed. Once the tool 70 has been selected, appropriate orientation of the tool 70 relative to the mounting section 80 on the hydraulic cylinder 44 of the workhead 34 is determined. As described above, for instance, the tool 70 may need to be installed central to the mounting section 80, or it may need to be installed at the front or rear end of the mounting section 80 based on the type of tie 62 and socket 68 being used. Thereafter, the openings 78, pegs 84, and threaded openings 86 can appropriately be aligned. Where desired, a spacer 92 can also be inserted between the tool 70 and the mounting section 80 of the hydraulic cylinder 44, and the openings can be aligned properly. Thereafter, screws 88 may be inserted to secure the components together. After that, the machine 20 is ready for use.
[0045] Each clip is set or located so that the clip 48 rests on the tie 62 and the front end 58 is aligned with, and typically placed loosely in, the opening 69 in the tie plate (60 in this example). This setting process typically is performed manually. The machine 20 is then moved to a desired location along the length of a railway in which the workhead 34 is positioned over the tie 62 with the tool 70 positioned in front of the socket 68. The cylinder 36 then is actuated to lower the workhead 34 to a position in which the tool 70 is horizontally aligned with the socket 68. As discussed above, the vertical hard stop 75 prevents further movement in the vertical direction downwardly once the tool 70 is horizontally aligned with the socket 68 by engaging the top of the rail base flange. Once properly located in the vertical direction, the first and second finger assemblies 47A, 47B engage opposing sides of the rail 24 to ensure the tool 70 is correctly positioned relative to the rail 24. The hydraulic cylinder 44 then is actuated to move the tool 70 rearwardly towards the front of the socket 68 to drive the clip 48 into the opening 69 in the tie plate 60. More specifically, the upper curved wall 102 guides the clip 48 during application. Even more specifically, the first side edge 101 and the second side edge 105 limit movement of either side of the clip 48 to prevent side-to-side movement of the clip 48 for instance about the heel 54 and center leg 58. At the same time, the peak or apex 103 engages with a top of the clip 48 to prevent both side-to-side, as well as vertical movement of the clip 48, for instance about the curved front arch 52. Similarly, the curved cut out 106 may simultaneously engage with a curved portion of the clip 48, such as the reach arch 56. Overapplying or over-installing of the clip 48 is prevented based on the location of the tool 70 relative to the mounting section 80 of the hydraulic cylinder 44, in combination with engagement of the hard stop 109 with the front face of the socket 68. During this process, the heel 64 of the clip 48 engages the upper surface of the ledge 64 of the socket 68, and the free end portion 50 engages the top of the rail flange. The resultant spring forces firmly hold the rail in place against the tie. Once installation is complete, the tool 70 is moved away from the clip 48 by retracing the hydraulic cylinder 44 and 36, and the machine is advanced to the next tie 62.
[0046] In the alternative, the removal tool 108 can be moved in the opposite direction to contact the clip 48 and disengage the clip 48 from the socket 68. The tool can be removed and replaced with another tool where different clips are being applied to different anchor sockets or ties or otherwise removed.
[0047] Although the best mode contemplated by the inventors of carrying out the present invention is disclosed above, practice of the present invention is not limited thereto. It will be manifest that various additions, modifications and rearrangements of the features of the present invention may be made without deviating from the spirit and scope of the underlying inventive concept.
[0048] Moreover, the individual components need not be formed in the disclosed shapes, or assembled in the disclosed configuration, but could be provided in virtually any shape, and assembled in virtually any configuration. Furthermore, all the disclosed features of each disclosed embodiment can be combined with, or substituted for, the disclosed features of every other disclosed embodiment except where such features are mutually exclusive.
[0049] It is intended that the appended claims cover all such additions, modifications and rearrangements. Expedient embodiments of the present invention are differentiated by the appended claims.