Sole of athletic prosthetic leg
12042407 ยท 2024-07-23
Assignee
Inventors
Cpc classification
International classification
Abstract
In a sole which is attached to a ground contact region of an athletic prosthetic leg which has a leaf-spring-like leg portion extending to a side of a toe via at least one curved portion, the ground contact region extending from the toe to a side of the curved portion in an arc, the sole includes a bottom surface having a shape conforming to an extending shape of the ground contact region, and, in the bottom surface, a region at the side of the curved portion, which is defined by a border as a line extending in a width direction of the leg portion through a contact point with a road surface in a standing state of a wearer who wears the athletic prosthetic leg, has a higher drainage performance compared with a region other than the region at the side of the curved portion.
Claims
1. A sole configured to be attached to a ground contact portion of an athletic prosthetic leg, the athletic prosthetic leg having a base end to be connected to a wearer's leg via an adapter and a socket, a straight portion extending from the base end, a toe end, and a leaf-spring portion extending from the straight portion to the toe end and having a curved portion and the ground contact portion including the toe end, the sole comprising: a bottom surface having an arc shape conforming to an arc shape of the ground contact portion which is convex to a ground contact side, and a plurality of recesses and a plurality of protrusions formed on the bottom surface, wherein the bottom surface has a curved portion side region adjacent to the curved portion and a toe side region adjacent to the toe end, the curved portion side region and the toe side region being divided by a line extending perpendicular to a direction in which the leaf-spring portion extends, through a contact point where the sole contacts a road surface with the straight portion being aligned with a vertical direction perpendicular to the road surface, the toe side region has a constant radius portion adjacent to the toe end and having a constant radius of curvature in a cross-sectional view, the curved portion side region has a larger negative ratio than the toe side region, the negative ratio being defined as a ratio of an area of the recesses with respect to a total area of the recesses and the protrusions in a plane view, the recesses are provided on the toe side region and form only linear grooves on the constant radius portion of the toe region, and wherein in the plane view of the bottom surface, the bottom surface includes a zig-zag shaped land portion, the zig-zag shaped land portion has a first bent portion bending to be convex to the toe, a second bent portion bending to be convex to the curved portion, and a pair of protruding portions, and one of the protruding portions protrudes from the first bent portion of the zig-zag shaped land portion toward the toe end along the bottom surface, and the other of the protruding portions protrudes from the second bent portion of the zig-zag shaped land portion toward the curved portion along the bottom surface.
2. The sole according to claim 1, wherein the curved portion side region includes a first side portion adjacent to the toe side region and a second side portion adjacent to the first side portion with a center of the curved portion side region as a border therebetween, the center of the curved portion side region being a middle point of a maximum length of the curved portion side region measured along the direction in which the leaf-spring portion extends, and the first side portion has a larger negative ratio than the second side portion.
3. The sole according to claim 2, wherein the second side region has a larger negative ratio than the toe side region.
4. The sole according to claim 1, wherein the curved portion side region includes a first side portion adjacent to the toe side region and a second side portion adjacent to the first side portion with a center of the curved portion side region as a border therebetween, the center of the curved portion side region being a middle point of a maximum length of the curved portion side region measured along the direction in which the leaf-spring portion extends, and, the toe side region includes a first region adjacent to the toe end and a second region adjacent to the curved portion side region, the first region has a constant radius of curvature in a cross-sectional view, only the linear grooves are formed by the recesses on the first region in the plane view, a length of the first region of the toe side region is smaller than a length of the second region of the toe side region in the direction in which the leaf-spring portion extends, and a length of the first side portion of the curved portion side region is larger than the length of the first region of the toe side region in the direction in which the leaf-spring portion extends.
5. The sole according to claim 4, wherein a ratio of a length of the toe side region to a length of the bottom surface in the direction in which the leaf-spring portion extends is 0.25 to 0.8.
6. The sole according to claim 2, wherein the toe side region includes a first region adjacent to the toe end and a second region adjacent to the curved portion side region, the first region has a constant radius of curvature in a cross-sectional view, only the linear grooves are formed by the recesses on the first region in the plane view, a length of the first region of the toe side region is smaller than a length of the second region of the toe side region in the direction in which the leaf-spring portion extends, and a length of the first side portion of the curved portion side region is larger than the length of the first region of the toe side region in the direction in which the leaf-spring portion extends.
7. The sole according to claim 6, wherein each of the first region of the toe side region and first and second side portions of the curved portion side region includes the zig-zag shaped land portion.
8. The sole according to claim 2, wherein the zig-zag shaped land portion includes a portion having the first bent portion and the second bent portion, each of the first side portion and the second side portion includes the zig-zag shaped land portion, a land portion width of the portion of the zig-zag shaped land portion in the first side portion is larger than a land portion width of the portion of the zig-zag shaped land portion in the second side portion.
9. The sole according to claim 2, wherein the zig-zag shaped land portion includes a portion having the first bent portion and the second bent portion, the toe side region includes a first region adjacent to the toe end and a second region adjacent to the curved portion side region, the first region has a constant radius of curvature in a cross-sectional view, each of the first side portion, the second side portion and the second region includes the zig-zag shaped land portion, a land portion width of the portion of the zig-zag shaped land portion in the first side portion is larger than a land portion width of the portion of the zig-zag shaped land portion in the second side portion, a land portion width of the portion of the zig-zag shaped land portion in the second region is larger than the land portion width of the portion of the zig-zag shaped land portion in the first side portion.
10. The sole according to claim 9, wherein only linear grooves are formed by the recesses on the first region in the plane view.
11. The sole according to claim 1, wherein, in the plane view of the bottom surface, the protruding portion has a rounded end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the accompanying drawings:
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DETAILED DESCRIPTION
(23) Hereinafter, with reference to the drawings, a sole of an athletic prosthetic leg of the present disclosure (hereinafter, it is also referred to as a sole) will be explained in detail with illustration of embodiments thereof.
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(25) Hereinafter, in this embodiment, in a height direction of the athletic prosthetic leg, a side where the leg portion 2 is connected to the adapter is referred to as a connection side, and a side where the leg portion 2 contacts a road surface S is referred to as a ground contact side. Also, a toe T of the athletic prosthetic leg 1 refers to a point at the forefront as a termination of the leg portion 2 extending from the connection side. Further, a direction extending from the toe T in parallel with the road surface S is referred to as a leg portion front-rear direction Y. Further, a widthwise direction of the leg portion 2 is referred to as a width direction W.
(26) In this embodiment, the leg portion 2 of the athletic prosthetic leg 1 has a plate-like extending shape to the side of the toe T via at least one curved portion, in the illustrated example, one curved portion 3. In
(27) Additionally, although the material of the leg portion 2 is not limited, from a viewpoint of strength and weight saving, fiber reinforced plastic etc. is preferably used.
(28) The ground contact portion 4 includes a ground contact region 4s extending from the toe T to the side of the curved portion 3 in an arc at the ground contact side, and the sole 5 is attached to the ground contact region 4s. The ground contact region 4s refers to the entire region abutting the road surface S when the wearer who wears the athletic prosthetic leg 1 executes straight running movement, and in a state that sole 5 is attached, the ground contact region 4s abuts the road surface S via the sole 5.
(29) The sole 5 has a shape conforming to an extending shape of the ground contact region 4s. Also, the ground contact side of the sole 5 is a bottom surface 5s. As illustrated in
(30) Also, the bottom surface 5s has different properties at one side and the other side, which are defined by a border as a line extending in the width direction W through a point C as a contact point with the road surface S in a standing state of the wearer when the athletic prosthetic leg 1 is worn. The point C is a point which firstly contacts the road surface S in arriving at standing. In other words, the standing state refers to a state that the wearer firstly contacts the road surface S by lowering the athletic prosthetic leg 1 to the road surface S from a state that the wearer supports his body by a healthy leg wearing no prosthetic leg when a prosthetic leg is used for only one leg, or the wearer supports his body by one prosthetic leg when prosthetic legs are used for both legs. Additionally, the point C is determined depending on the shape or an attachment aspect etc. of the prosthetic leg. In other words, the inventor newly conceived that the border for separating functions of the bottom surface 5s from a finding related to a ground contact form obtained from an experiment which will be described later uses the point C which is the contact point with the road surface S in the wearer's standing state as a standard.
(31) An experiment result of the ground contact form of the bottom surface 5s as described above will be explained below using
(32) In other words,
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(36) Based on the experimental result illustrated in
(37) In other words, the curved portion side region Q1 is a region at the side of the curved portion 3 defined by a border as a line BL extending in the width direction W of the leg portion 2 through the point C in the bottom surface 5s. As illustrated in
(38) In other words, since the curved portion side region Q1 has a higher drainage performance compared with the portion other than the curved portion side region Q1, the sole 5 of the athletic prosthetic leg 1 prevents slip due to the water film and achieves a high anti-slip property.
(39) On the other hand, the toe side region Q2 is a region at the side of the toe T defined by the border as the line BL extending in the width direction W of the leg portion 2 through the point C in the bottom surface 5s. The toe side region Q2 is a region where the wearer shakes an opposite leg from a leg wearing the athletic prosthetic leg 1 forward to execute the kick-out 10) movement of the athletic prosthetic leg 1. The toe side region Q2 sequentially contacts the ground toward the toe T, and the wearer presses the road surface S by the bottom surface 5s to slidingly contact the ground, so that the toe side region Q2 is a region which easily develops abrasion in particular. Thus, wear resistance performance of the toe side region Q2 needs to be higher than that of the curved portion side region Q1.
(40) In other words, with the toe side region Q2 having a higher wear resistance performance than the curved portion side region Q1, early abrasion of the toe side region Q2 is avoided, and as a result, the entire surface of the sole 5 of the athletic prosthetic leg 1 is gently worn and a long service life of the sole 5 can be achieved.
(41) Also, it is preferable that each of the curved portion side region Q1 and the toe side region Q2 is further divided as illustrated in
(42) In other words, of the toe side region Q2 illustrated in
(43) Next, in the curved portion side region Q1, a first side portion Q1-1 at the side of the toe T from a center M1 of a maximum length L1 along the leg portion front-rear direction Y is a region which firstly contacts the ground, so that prevention of slip is especially necessary such that the wearer achieves a balance of his body. Thus, the first side portion Q1-1 preferably has a further higher drainage performance than a second side portion Q1-2 in the curved portion side region Q1 such that slip is more surely prevented and a further stable running is achieved.
(44) Also, the second side portion Q1-2 is a portion at the side of curved portion 3 from the center M1 of the maximum length L1. As illustrated in
(45) Especially, in a case where the bottom surface 5s includes a pattern constituted by a plurality of recesses and protrusions, the second side portion Q1-2 preferably has a larger edge component in the width direction W of the leg portion 2 than the first side portion Q1-1. Also, a negative ratio of the second side portion Q1-2 is preferably smaller than that of the first side portion Q1-1. Here, the negative ratio refers to a percentage in an area of a recessed portion to the road surface S in a planar view in a total area of the bottom surface 5s in a planar view. With this configuration, a high propulsive force can be exerted in running.
(46) Also, to exert the propulsive force effectively, the second side portion Q1-2 preferably has a larger edge component in the width direction W of the leg portion 2 than the toe side region Q2. Further, a negative ratio of the second side portion Q1-2 is preferably larger than that of the toe side region Q2. With this configuration, the second side portion Q1-2 can exert a high propulsive force when the wearer executes the kick-out movement.
(47) Concrete means to achieve the above-described properties to be applied to each portion of the bottom surface 5s includes, for example, designing a pattern constituted by recesses and protrusions by grooves and the like formed on the bottom surface 5s, designing the surface property of the bottom surface 5s, designing the cross-sectional shape of the sole 5 and 10) designing the material of the sole 5.
(48) Hereinafter, firstly, the first embodiment and a second embodiment will be explained about a case where each function is applied by design of the pattern constituted by recesses and protrusions of the bottom surface 5s.
(49) In the pattern illustrated in
(50) Also, in
(51) In
(52) In this configuration, in the curved portion side region Q1, a percentage in an area of a groove portion which is concave to the road surface S in a planar view in a total area of the bottom surface 5s in a planar view, that is, a negative ratio is larger than that in the toe side region Q2. Thus, in the curved portion side region Q1, more water can be taken in a recessed groove and can be discharged. Thus, the curved portion side region Q1 has a higher drainage performance than the toe side region Q2.
(53) On the other hand, the toe side region Q2 has a higher wear resistance performance than the curved portion side region Q1. The reason is that the toe side region Q2 has a smaller negative ratio than the curved portion side region Q1 to maintain a high rigidity.
(54) Additionally, in the toe side region Q2, the linear groove 13 is formed in the portion Q2-1. With this configuration, the ground contact portion Q2-1 has a larger rigidity than the remaining portion Q2-2 in the toe side region Q2 to include a further higher wear resistance performance.
(55) Also, in
(56) Further, in the curved portion side region Q1, the land portions 11 are arranged in the second side portion Q1-2. Moreover, as described before, the land portion width w3 of the land portions 11 is larger than the land portion width w2 of the land portions 10. Thus, the second side portion Q1-2 has a larger land portion rigidity than the first side portion Q1-1. Further, the second side portion Q1-2 has a larger edge component in the width direction W than the first side portion Q1-1. Also, as described before, the negative ratio of the second side portion Q1-2 is smaller than that of the first side portion Q1-1.
(57) Also, the second side portion Q1-2 has a larger edge component in the width direction W than the toe side region Q2 and further, has a larger negative ratio.
(58) Next, a sole of an athletic prosthetic leg according to the second embodiment of the present disclosure will be explained with reference to
(59) In a bottom surface 50s of the sole 5 illustrated in
(60) Next, a sole of an athletic prosthetic leg according to a third embodiment of the present disclosure will be explained with reference to
(61) With this configuration, the curved portion side region Q1 and the toe side region Q2 illustrated in
(62) Additionally, in the case where each function is applied by the pattern constituted by recesses and protrusions of the bottom surface of the sole 5, the pattern is not limited to ones in the embodiments, and patterns illustrated below can be used. Each pattern will be explained with reference to
(63) For example, as illustrated in
(64) Also, as illustrated in
(65) Additionally, the bottom surface of the sole 5 may have a pattern in which only the vertical grooves or the only the annular grooves are formed, or a pattern with a combination of the vertical grooves and the annular grooves. Further, a pattern with a combination of the annular grooves and lateral grooves may be applied.
(66) Further, as a pattern of the bottom surface of the sole 5, a pattern illustrated in
(67) Additionally, in any of the examples explained so far, the depth of the groove and the number of grooves formed at the bottom surface of the sole 5 is arbitrary. By enlarging the depth of the groove, the drainage performance can be more improved. Further, the drainage performance can be also 10) improved by increasing the number of grooves.
(68) Also, in addition to improvement of the drainage performance of the entire bottom surface of the sole 5 due to the patterns explained so far, the wear resistance performance and the drainage performance can be controlled for each region and each portion by designing the surface property of the bottom surface of the sole 5, for example, varying the introduction density of a sipe, the surface roughness and a riblet and the like illustrated below.
(69) For example, the drainage performance can be improved by forming a plurality of sipes which is narrower than grooves on the bottom surface of the sole 5. The more the number of the sipes increases, the higher the drainage performance can be obtained. As for the wear resistance performance, this relation may be reversed. The same comment is applied to the surface roughness and the riblet below.
(70) The surface roughness is adjusted by applying micro recesses and protrusions to the bottom surface of the sole 5, thereby improving the drainage performance and the wear resistance performance. When a coarser surface roughness is used, water can be taken in the micro recesses and protrusions, so that a high drainage performance can be achieved.
(71) Also, by providing so-called riblets in which fine grooves are continuously aligned in the width direction W or the leg portion front-rear direction Y, water interposed between the road surface S and the sole 5 sequentially infiltrates each narrow groove of the riblet due to capillary action, so that a higher drainage performance can be achieved.
(72) Further, by providing water repellent finishing to a surface of the bottom surface of the sole 5, water applied to a surface of the bottom surface of the sole 5 can be efficiently eliminated, so that the drainage performance can be improved.
(73) Next, a case where each function is applied by designing the cross-sectional shape of the sole 5 will be explained.
(74) In
(75) Also, as illustrated in
(76)
(77) Also, as illustrated in
(78) Subsequently, a case where each function is applied by designing a part or the entire of the material of the sole 5 will be explained. For example, felt, a sponge or non-woven fabric is used to a part or the entire of the sole 5 and drainage performance can be improved due to a water absorption operation of each material. Also, the same effect can be obtained by using foamed rubber to a part or the entire of the sole 5 due to a water abrasion operation of the foamed rubber.
(79) Additionally, the sole 5 of the athletic prosthetic leg 1 according to the present disclosure explained so far can be manufactured, for example, by a method of processing a rubber sheet by a laser light, a method of using a mold and a manufacturing method using a 3D printer.
(80) Also, in the athletic prosthetic leg 1 according to the present disclosure, the sole 5 is attached to the ground contact region 4s via an adhesive. However, attachment means is not limited to the adhesive, and attachment may be executed using fasteners such as a belt. Further, in the present disclosure, while the sole 5 is attached to the ground contact region 4s by directly abutting, a cushion member (not shown) or a binding material may be interposed between the sole 5 and the ground contact region 4s.
(81) Here, an example of attachment means of the sole 5 will be explained below with reference to
EXAMPLES
(82) While Examples of the present disclosure will be explained hereinafter, the present disclosure is not limited to this.
(83) Prototypes are produced for each of soles of Examples and soles of comparative examples, and performance evaluation is executed. The soles of Examples are applied a function such as drainage performance specified in the present disclosure due to variation of an arrangement of the pattern or the grooves of the bottom surface of the sole. Of the soles of comparative examples, in a comparative example 1, a pattern of the sole is uniform at the bottom surface. Also, in a comparable example 2, a pattern is different from that of the present disclosure.
(84) As for drainage performance and wear resistance performance, assuming that an index of Q1-1 of the comparative example 1 is 100, it is presented that the drainage performance and the wear resistance performance of the corresponding portion are excellent as the indexes increase.
(85) The sole of comparative examples and the sole of Examples produced experimentally as described above are attached to the athletic prosthetic leg illustrated in
(86) In the comparative example 1 and Example 4, drainage performance and wear resistance performance of each portion of each of the regions Q1, Q2 are evaluated from a result of calculation by simulation. Also, in the comparative example 2 and Examples 1 to 3, the drainage performance and the wear resistance performance of each portion of each of the regions Q1, Q2 are evaluated by the same method as in the comparative example 1 and Example 4.
(87) [Anti-Slip Property]
(88) In a state that a water film of 1 mm is filled on a glass surface and a load of 980N is applied to an athletic prosthetic leg, the following test is executed. A spring scale is attached to a connection portion of the athletic prosthetic leg and a stump of a leg, and the athletic prosthetic leg is pulled to the side of the toe in the leg portion front-rear direction by the spring scale. At the time when the athletic prosthetic leg starts to slip, indexation of a value of the spring scale is executed.
(89) Additionally, assuming that an index of the comparative example 1 is 100, it is presented that anti-slip property is excellent as the index increases.
(90) [Wear Resistance Performance]
(91) A player with a healthy left leg wears an athletic prosthetic leg at a right side, and executes 200 km running on a public road, and thereafter, indexation of an appearance of the entire bottom surface is executed. Additionally, assuming that an index of the comparative example 1 is 100, it is presented that the sole has an excellent wear resistance performance as the index increases. In the comparative example 1 and Example 4, a player with a healthy left leg wore the athletic prosthetic leg at a right side, and executed 200 km running on a public road, and thereafter, indexation of an appearance of the entire bottom surface was executed. Also, in the comparative example 2 and Examples 1 to 3, indexation of the appearance of the entire bottom surface is executed by the same method as in the comparative example 1 and Example 4.
(92) TABLE-US-00001 TABLE 1 Comparative Comparative example 1 example 2 Example 1 Example 2 Example 3 Example 4 Drainage Curved Portion Q1-1 100 100 110 110 110 120 performance portion side Portion Q1-2 100 100 110 110 110 110 region Q1 Toe side Portion Q2-1 100 110 80 90 90 90 region Q2 Portion Q2-2 100 110 50 90 90 90 Wear Curved Portion Q1-1 100 100 80 80 100 100 resistance portion side Portion Q1-2 100 100 100 100 100 100 performance region Q1 Toe side Portion Q2-1 100 90 100 150 200 200 region Q2 Portion Q2-2 100 90 100 150 150 150 Anti-slip performance 100 103 110 110 110 120 Wear resistance performance 100 90 100 150 160 160
REFERENCE SIGNS LIST
(93) 1 athletic prosthetic leg 2 leg portion 2a straight portion 2b, 2c curved portion 3 curved portion 4 ground contact portion 4s ground contact region 5 sole 5s, 50s, 500s, 5000s bottom surface 6 toe-side tab for sticking 7 curved-portion-side tab for sticking 8a, 8b cut 10, 11, 12, 14 land portion 10a, 11a, 12a width direction extending portion 10b, 11b, 12b first bent portion (toe side protruding portion) 10c, 11c, 12c second bent portion (curved portion side protruding portion) 13, 130 linear groove 100, 110, 120, 140 land portion 15, 16a, 16b, 17a, 17b, 18a land portion 18b semi-land portion 19a, 19b linear groove X1, X2 arc Q1 curved portion side region Q2 toe side region Q1-1 first side portion Q1-2 second side portion Q2-1, Q2-2 portion 30 vertical groove 31, 32 groove 33 vertical groove 34, 35, 36, 37 inclined groove 40 quadrangular pyramid 41 hidden groove 42, 43 groove.